abb robotics seminar

8/19/2019 ABB Robotics Seminar

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ABB RoboticsOverview

March 2016


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© ABB 2014

Robotics overviewAgenda

§ The ABB Group

§ Discrete Automation and Motion division

§ Robotics

§ Markets served

§

Products & systems offer § ABB Robotics in Egypt

§ Careers In Robotics

§ Research Areas in Robotics


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© ABB 2014

A global leader in power and automation technologiesLeading market positions in main businesses

~140,000 employees

Presentin

countries+100

Formedin

1988merger of Swiss (BBC, 1891)and Swedish (ASEA, 1883)engineering companies

In revenue(2013)

billion42$


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© ABB 2014

ABB – in simple terms

Utilities

UtilitiesTransportation &

Infrastructure

Transportation &Infrastructure

Industry

Industry

Power

Power Automation

Automation

Globally

Globally

What(offering)

For whom(customers)

Where(geographies)


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© ABB 2014

How ABB is organizedFive global divisions

$11 billion35,600

employees

$8.4 billion20,300

employees

$9.9 billion30,200

employees

$8.5 billion25,000

employees

$7.7 billion31,000

employees

2013 revenues, employees at end of 2013


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© ABB 2014

Discrete Automation and MotionDriving customers industrialproductivity and energy efficiency


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© ABB 2014

Business units and offering

§ Low voltage AC drives from0.12 to 5600 kW

§ ServoDrives and controls,linear Motors

§ Medium voltage drives from315 kW to more than 100 MW

§ DC Drives from 4 kW to 15000kW

§ PLCs, HMIs§ Software tools§ Product Packages Based on

Drives and PLC offerings§ Service

Drives and Controls

§ Low voltage motors from 0.25to 1000 kW

§ High voltage motors andgenerators up to 70 MW

§ High speed motors§ Traction motors§ Wind power generators§ Diesel generators§ Gas and steam turbine

generators§ Hydro generators, tidal waves§ Mechanical power transmission§ Service

Motorsand Generators

§ Excitation and synchronizingsystems

§ High power rectifiers§ DC wayside power solutions§ Power quality and power

protection products, including

UPS§ Traction converters§ Wind turbine converters§ Solar inverters§ EV charging infrastructure§ Service

Power Conversion

§ Industrial robots§ Robot controllers and software§ Industrial software products§ Application equipment and

accessories§ Robot applications and

automation systems for automotive, foundry,packaging, metal, solar, wood,plastics, etc. industries

§ Service

Robotics


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© ABB 2014

Discrete Automation and Motion DivisionMaking products work together

RobotsMotors

ControlDrives

Jokab Safety HMI + IO A c c e s s o r i e s


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© ABB 2014

RoboticsShaping the world we know todaythrough innovation


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© ABB 2014

RoboticsKey facts

§ Sales and service operations in 53countries and more than 100 locations

§ 5,500 employees

§ Manufacturing in Europe, Asia andAmerica

§ Introduced painting robots in 1969 andthe world’s first commercially availableelectric robot in 1974

§ Over 250,000 robots deliveredworldwide


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© ABB 2014

Global reach, local operationsPresent in 53 countries – in more than 100 locations


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© ABB 2014

Pioneering robotics technology since 1969“Innovation and technology are part of our DNA”

1969

Hydraulic paint robotTrall fa TR-200

First electric robot ASEA IRB 6 (5 axis)

1975

6 axis electric robotIRB 90

Joystick motion controlS2 Robot Controll er TPU

1980 1985

1990

2005 2010

AC Servo Drive systemIRB 2000

2000 1995

Modular DesignIRB 6000 range

Dynamic Motion ControlTrueMove, QuickMove

Open ArchitectureS4 Contro ller

Offline programmingRobotStudio

High-speed Picker IRB 340 FlexPicker

Electric Paint RobotTR 5400

500kg robotIRB 7600

Remote

ServiceHigh-speed

Palletizer IRB 460

AW simulationVirtualArc

MultiRobot controlMultiMove

Modular Controller IRC5 controller

Touch screen HMIIRC5 contro ller

2nd Gen Motion ControlTrueMov e II, QuickMove II

Integrated DressingIRB 1600 & IRB 2600


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Pioneering robotics technology since 1969“Innovation and technology are part of our DNA”

2011

Integrated Dressing (ID) SolutionsIRB 2600ID, Spo tPack

Palletizing Robots & GrippersIRB 260 and IRB 760 + 3 FlexGripp ers

Educational Function PackageIRB 120 & RobotStu dio

2012

2014

2013

Laser Cutting SolutionsRobotWare & RobotStudio

Flexible Bodyshop SolutionsFlexLean and GateFramer

2nd Gen High-speed PickersIRB 360 FlexPicker

Machine Tending SolutionsRobotWare & RobotStudio

Integrated VisionSoftware & Harware

New Small Robot RangeIRB 1200

Integrated Force ControlSoftware & Hardware

7th Gen Large RobotsIRB 6700 famil y

Picking Packing SotwareRobotStud io Picking PowerPac

Press Automation SolutionsTwin Robot Xbar (TRX)

Packaging Function PackageIRB 360 RacerPack

Clean Room RobotsIRB 120 Clean room version

ID Welding RobotsIRB 1520ID

FlexPicker UpgradesIRB 360 6kg & 8kg


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© ABB 2014

The top 10 reasons for robot investment

§ Increase production output rates

§ Reduce operating costs

§ Improve process quality

§ Improve workplace health & safety

§ Increase product manufacturing flexibility

§ Reduce material waste and increase yield

§ Reduce labour turnover and difficulty of recruiting workers

§ Save space in high value manufacturing areas

§ Reduce capital costs (inventory, work in progress)

§ Improve quality of work for employees

Based on research carried out by the International Federation of Robotics (IFR)


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© ABB 2014

Markets servedOverview

§ Automotive

§ Foundry & Forging

§ Metal fabrication

§

Machine Tools§ Plastics & Rubber

§ Food & Beverage

§ Pharmaceuticals

§

Transportation§ Electrical & Electronics (3C)

§ Renewable Energy – Wind & Solar


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© ABB 2014

Automotive industries


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© ABB 2014

Foundry and forging industries


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© ABB 2014

Metal fabrication industries


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© ABB 2014

Machine tool industries


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© ABB 2014

Plastics and rubber industries


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© ABB 2014

Food and beverage industries


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© ABB 2014

Pharmaceutical industries


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© ABB 2014

Transportation industries


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© ABB 2014

Electrical and electronics industries


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© ABB 2014

Renewable energy – solar & wind industries


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© ABB 2014

Wood industries


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© ABB 2014

Other industries served

§ Electrical machinery

§ Mining

§ Logistics

§ Oil & Gas

§ Glass§ Domestic appliances

§ Wood

§ Medical & optical

§ Paper

§ Building materials & construction§ Defense & aerospace

§ Sanitary, tableware & ceramics


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© ABB 2014

10 Most Popular Applications for Robots


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© ABB 2014

Experience from > 250,000 robots delivered

Other Appl

12%

Other

Process

10%

Painting8%

Arc Welding

15%

Spot Welding

20%

Machine Tending &

Materials Handling

35%


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© ABB 2014

Products & systemsOverview

Robots

Comprehensive range with capacity from 1kg to 630kg.

Applicat ion Equipment

Fully integrated for welding, handling, gluing, sealing, painting

Software

To support robots & systems throughout their entire life-cycle

Manufacturing Cells and Function Packages

Modular cells based on globally proven solutions

Automotive Systems

Fully engineered for BiW, Paint, Powertrain & Press automation


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© ABB 2014

RobotsOverview

§ Comprehensive range from 1kg to 630kg payload capacity

§ Robust, rigid, reliable, easy to use

§ Customization through modular design concept

§ Protection with IP67, Clean Room, Foundry Plus,Foundry Prime, Wash Down

6 axis robots

PickingPackingPalltizing

Dedicated 4 axis robotsPaint robots


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© ABB 2014

The ABB robot familyRange suitable for a wide range of applications

Reach up to 3.5m

Payload up to 630kg


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© ABB 2014

Compact versionPanel mount version

Robot control familyOverview

§ Multi-robot control, up to 36 axis, with MultiMove

§ Programmable user interface with intuitive joystick control viaFlexPendant

§ World leading motion control with TrueMove and QuickMove§ “Next generation safety” with SafeMove

§ Powerful connectivity through network interfaces

§ Remote Service option

Modular version


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© ABB 2014

Robot process and application equipmentFully integrated with your robot

Dress PacksPainting Track Motions

Process Cabinets Arc Welding Spot Welding


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© ABB 2014


MotorsPositioners Grippers

Press tending tools Gearboxes Additional axis


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© ABB 2014


Force controlVision Dispensing

Dusting Press synchronization Door openers


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© ABB 2014

SoftwareDelivering power and value

§ Reduced risk of operator mistakes

§ Less need for training

§ Easy to use operator interfaces

§

Application customization§ Programming and testing offline

§ Verifying new products quickly

§ Remote monitoring of production

§ Remote diagnostics

§ Easy to use programming interfaces


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© ABB 2014

SoftwareRobotWare for ease-of-use

§ Spot Welding

§ Arc Welding

§ Laser Cutting

§ Plastics (injection molding)

§ Diecasting

§ Machining force control

§ Machine Tending

§ Assembly

§ Packing

§ High speed picking

§ Press Tending


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© ABB 2014

SoftwareRobotStudio for simulation and offline programming

§ Create a common viewin the planning stage

§ Verify tooling and fixtures

in the design stage

§ Program robots faster in the start-up stage

§ Modify programs withoutdowntime in theproduction stage

RobotStudio is the

easy-to-use, lowcost software for

visualizationand offline

programming of ABB robots

It is the tool you

need to maximizeyour productivity


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© ABB 2014

What ABB Offers

§ System Engineering

§ Project Simulation

§ Turnkey Projects

§ Robotic Solutions

§ Training

§ After Sale Support

§ Maintenance

§ Remote Service


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© ABB 2014

What ABB Offers

§ System Engineering

§ Project Simulation

§ Turnkey Projects

§ Robotic Solutions

§ Training

§ After Sale Support

§ Maintenance

§ Remote Service


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© ABB 2014

Needed Skil ls and ExperienceCommon Robotic Systems components:

§ Robotic Arm (Manipulator)

§ Robot Controller

§ Material Handling System ( Conveyors, Gates ….etc)

§ PLC and control Components

§ HMI and Operator interface

§ Process Equipment( Welding Power Source, Paintingequipment…etc.

§ Servo Systems

§ Dedicated Machines,(Carton Erectors, Pallet Dispenser,

Filling Machines…etc.)

§ Communication Components

§ Pneumatic and Hydraulic Systems

§ Safety System


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© ABB 2014

Needed Skil ls and ExperienceSkills and Experience needed:

Identify:

Customer communication.

Making Proposal.Finding Concept of the project.

Finishing the deal with customer.

Concept Simulation.

Plan:

Electrical Design.

Mechanical Design.Procurement of Project material.

Mechanical components’Manufacturing

Electrical Panels' building.

Offline Programming.

Proof of Concept.

Execute:

Mechanical installation.

Electrical Installation.Pneumatic and Hydraulic systemsInstallation.

System Tuning and testing.

Training.

Safety System Installation.

Online Programming.

Sensors and instrumentationExperience.

Closing and after s ales:

Sign Off.

Remote Service.System Service.

Technical Support.

Production.

System Operation.

Sales Engineer.

Project Manager.

Proposal Engineer.

Electrical Engineer.

Mechanical Engineer.

Design Engineer.

Programmer.

Project Manager

Qualified Technicians

Service Engineer.

Technical Support Engineer.

Manufacturing Engineer

System Operator

Sales Skills.

System Design Experience.

Creativity.

Modelling and simulation Experience.

Control System Design Experience.PLC/HMI Programming Experience.

Robotics Programming Experience

Mechanical Design Experience for Automation systems.

Experience working with Motors/conveyors/ different m echanical components

Experience with Pneumatics/Hydraulics/Instrumentation.

Project Management Experience

Hands on Skills

Site and Customer management Skills

Troubleshooting and Problem SolvingSkills.

Production Experience.

Maintenance Experience.

Robotics Experience.

Safety Attitude


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© ABB 2014

© ABB GroupMarch 13, 2016| Slide 51

Future Trends in RoboticsYumi (IRB14000) Leading the competition

§ Increasing ease of use,deployment andmaintenance

§ Human-Robot Collaboration

§ Improved robot “senses”

§ New ways of working withrobots


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© ABB 2014

Applying for ABB Egypt

Check Available Vacancies on

you.abb.com and apply directly.

Or Send Your Resume [email protected].

abb robotics seminar

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