© ABB Group June 4, 2009 | Slide 13BHT 490 567 R0001 Rev. A

INA Industrija nafte d.d.Proizvodnja nafte i plina ABB sustavi upravljanja pogona Molve

© ABB Group June 4, 2009 | Slide 23BHT 490 567 R0001 Rev. A

Remote control networkRCOM, EXCOM

Local Control Network

MV 800/1MV 800/1

MV8X0

MV8X0

MV8X0 MV8X0

MV300

MP2X0 MP2X0 MP2X0 MP200/1 MP 200/1

MP2X0

MP2X0

MP2X0

MP2X0 MP2X0

MP200/1

Legend

MP=MasterPiece process station

MV=MasterView operator station

AC=Advant Controller process station

AS=Advant Station operator station (UNIX)

PP=Process Portal operator station

EHC=Enterprise Historian Collect

EXCOM, RCOM=ABB’s communication protocols

MV 800/1

ABB View

MV 800/1

MP 200/1 MP 200/1

2 x MP2X0

MV8X0

MP2X0 MP2X0

INA Industrija nafte d.d. – pogon Molve1987-1999 – prije modernizacije

© ABB Group June 4, 2009 | Slide 33BHT 490 567 R0001 Rev. A

Local Control Network

IM South IM North GTP 1 Communication GTP 3

WTP

Process View

GTP 3 GTP 3

GTP 2

GP Kalinovac IP CS Kalinovac IP

Legend

GP=Natural Gas Production station

CS=Compressor Station

MS=Measuring Station

IM=Inlet Manifold

GTP=Gas Treatment Plant

WTP=Water Treatment Plant

IP=Test Plant

IM, GTP 1, GTP 2, GPs IM, GTP 1, GTP 2, GPs IM, GTP 3, GPsWTP

GP Molve East

INA’scommunication network

radio links and phone lines

GP Kalinovac West GP, CS Kalinovac IPGP Kalinovac East GP Stari Gradac

MS Budrovac

INA Industrija nafte d.d. – pogon Molve1987-1999 – prije modernizacije

© ABB Group June 4, 2009 | Slide 43BHT 490 567 R0001 Rev. A

Plant network, TCP/IP

Remote control networkRCOM, EXCOM

Local Control Network

Inform ITEHC AS520

MV8X0

MV800/1

MV8X0 MV8X0

MV300

MP200/1 MP200/1 AC410 AC450 MP200/1 AC450 AC450 AC450

Drive ITMV AC drives ACS1000

(2x1800 kW + 1x450 kW)

MP2X0AC410 AC410

MP200/1

MP2X0 MP2X0

MP200/1

Legend

MP=MasterPiece process station

MV=MasterView operator station

AC=Advant Controller process station

AS=Advant Station operator station (UNIX)

PP=Process Portal operator station

EHC=Enterprise Historian Collect

EXCOM, RCOM=ABB’s communication protocols

800xA = 800xA Extended Automation SystemWorkplace (OS- operator; ES – enigeenering)

AS520

ABB View

Drive ITLV AC drives ACS800

...

800xA OS/ES

Fieldbus Network

AC800M

800xA OS800xA OSServers

AC800M

AC410

800xA OS800xA OS

800xA OS/ES

800xA OS 800xA OS

INA Industrija nafte d.d. – pogon MolveDanašnje stanje

© ABB Group June 4, 2009 | Slide 53BHT 490 567 R0001 Rev. A

INA’s intranet

INA’scommunication network

radio links and phone lines

Plant Molvegeneral IM, GTP 3, GPsIM, GTP 1, GTP 2, GPs

GP Stari Gradac

GP Molve East

GP Kalinovac West GP Kalinovac East

MS Budrovac

GP, CS Kalinovac IP

IM South IM North GTP 1 GTP 2 Communication GTP 3 GTP 3 GTP 3

GTP 3 main process pumps

GP Stari GradacGP Kalinovac IP CS Kalinovac IP

GP Molve East

GP Kalinovac West GP Kalinovac East

MS Budrovac

Legend

GP=Natural Gas Production station

CS=Compressor Station

MS=Measuring Station

IM=Inlet Manifold

GTP=Gas Treatment Plant

WTP=Water Treatment Plant

IP=Test Plant

IM, GTP 3, GPsIM, GTP 1, GTP 2, GPs

Process View

GTP 3 cooling fans

...

Servers

EOR

GTP

GP Gola

GP Gola

WTP

WTP

INA Industrija nafte d.d. – pogon MolveDanašnje stanje

© ABB Group June 4, 2009 | Slide 63BHT 490 567 R0001 Rev. A

Remote control networkRCOM

Local Control Network

MV 800/1MP 200/1

MP200/1

MP200/1

Legend

MP=MasterPiece process station

MV=MasterView operator station

AC=Advant Controller process station

PP=Process Portal operator station

RCOM=ABB’s communication protocols

MV 800/1

ABB View

MP 200/1

MP200/1MP200/1MP200/1

MP200/1

MP200/1

MP200/1

MP 200/1 MP 200/1

AC55

INA Industrija nafte d.d. – pogon MolveEnergetski sustav 1988-2003

© ABB Group June 4, 2009 | Slide 73BHT 490 567 R0001 Rev. A

INA’scommunication network

radio links and phone lines

Local Control Network

TS Kalinovac and TS Stari GradacTS Molve 3

TS Kalinovac 35/10

TS ðurñevac

Legend

TS = transformer station

SN = synchronization

SY = switchyard

COM = Communication

Plant Molve

Process View

COM

TS Stari GradacTS KalinovacEast

TS KalinovacWest

TS Kalinovac 10/0.4

TS Molve East

TS Virje 110/35

Molve SN TS Molve 12

Molve SY (REA)

INA Industrija nafte d.d. – pogon MolveEnergetski sustav 1988-2003

© ABB Group June 4, 2009 | Slide 83BHT 490 567 R0001 Rev. A

Remote control networkRCOM

Local Control Network

Operate ITPP

AC410

MP200/1

MP200/1

Legend

MP=MasterPiece process station

MV=MasterView operator station

AC=Advant Controller process station

PP=Process Portal operator station

RCOM=ABB’s communication protocols

800xA = 800xA Extended Automation SystemWorkplace (OS- operator; ES – enigeenering)

ABB View

AC450

MP200/1MP200/1MP200/1

MP200/1

MP200/1 MP200/1

AC410

AC55

800xA OS

Servers

800xA OS/ES

INA Industrija nafte d.d. – pogon MolveEnergetski sustav - današnje stanje

© ABB Group June 4, 2009 | Slide 93BHT 490 567 R0001 Rev. A

INA’scommunication network

radio links and phone lines

TS Kalinovac and TS Stari Gradac

TS Kalinovac 35/10

TS ðurñevac

Legend

TS = transformer station

SN = synchronization

SY = switchyard

COM = Communication

Process View

TS Stari GradacTS KalinovacEast

TS KalinovacWest

TS Kalinovac 10/0.4

TS Molve East TS Virje 110/35

Molve SY (REA)

Local Control Network

Molve SN TS Molve 3TS Molve 12&COM

Plant Molve

INA Industrija nafte d.d. – pogon MolveEnergetski sustav - današnje stanje

© ABB Group June 4, 2009 | Slide 103BHT 490 567 R0001 Rev. A

Plant network, TCP/IP

AS520i

MP200/1 MP200/1 MP200/1

Legend

MP=MasterPiece process station

AC=Advant Controller process station

AS=Advant Station operator station (UNIX)

EXCOM, RCOM=ABB’s communication protocols

AS520i

ABB View

Drive ITLV AC drives ACS600

...

Remote and fieldbuscommunicationEXCOM, RCOM,

Plant Molve

Non ABB equipment

MP200/1

Automation network, MB300

INA Industrija nafte d.d. – potrojenje ETAN1995-2003

© ABB Group June 4, 2009 | Slide 113BHT 490 567 R0001 Rev. A

Legend

MP=MasterPiece process station

AC=Advant Controller process station

AS=Advant Station operator station (UNIX)

EXCOM, RCOM=ABB’s communication protocols

800xA = 800xA Extended Automation SystemWorkplace (OS- operator; ES – enigeenering)

IM=Information Manager for 800xA ABB View

INA Industrija nafte d.d. – postrojenje ETANDanašnje stanje

MP200/1 MP200/1 MP200/1 AC450

Drive ITLV AC drives ACS600

...

Anylize ITGas chromatograph Vista II model 2000

Remote and fieldbuscommunicationEXCOM, RCOM,

Profibus DP

Plant Molve

Non ABB equipment

800xA OS/ES + IM

Plant network, TCP/IP

Automation network, MB300

800xA OS + IM

Servers

800xA OS

© ABB Group June 4, 2009 | Slide 123BHT 490 567 R0001 Rev. A

Plant network, TCP/IP

AS515

MP200/1 MP200/1

Legend

MP=MasterPiece process station

AC=Advant Controller process station

AS=Advant Station operator station (UNIX)

EXCOM, RCOM=ABB’s communication protocols

ABB View

Drive ITLV AC drives ACS600

...

RemotecommunicationEXCOM, RCOM,

Plant Molve

Non ABB controlequipment

AS515

Automation network, MB300

INA Industrija nafte d.d. – PSP Okoli1996-2003

© ABB Group June 4, 2009 | Slide 133BHT 490 567 R0001 Rev. A

MP200/1

Legend

MP=MasterPiece process station

AC=Advant Controller process station

EXCOM, RCOM=ABB’s communication protocols

800xA = 800xA Extended Automation SystemWorkplace (OS- operator; ES – enigeenering)

Inform IT EHC=Enterprise Historian CollectABB View

Drive ITLV AC drives ACS600

...

RemotecommunicationEXCOM, RCOM,

Plant Molve

Non ABB controlequipment

800xA OS800xA OS/ES

Inform ITEHC

Plant network, TCP/IP

Automation network, MB300

AC450

A-B PLCequipment

(compressors)

INA Industrija nafte d.d. – PSP OkoliDanašnje stanje

© ABB Group June 4, 2009 | Slide 143BHT 490 567 R0001 Rev. A

Plant network, TCP/IP

800xA client/server network

SG415 AC450

Legend

AC800M = 800xA controller

SG = SafeGuard safety system

AC=Advant Controller process station

800xA = 800xA Extended Automation SystemWorkplace (OS- operator; ES – enigeenering)

ABB View

800xA OS800xA OS800xA OSAS and IMservers

800xA OS 800xA ES

AC400 ConnectServers

MB300 network

OPC ConnectServers

Control network

SG415SG415SG415

SG415

Ivana B

Ivana E

SG415SG415SG415

IKA/IDA

Ivana A

Marica

800xA OS

MARICA

Non ABB system

INAgip – Ivana A platform

© ABB Group June 4, 2009 | Slide 153BHT 490 567 R0001 Rev. A

Process Automation and Safety ControllerRedundant CPU & IO modules

S

S

Operator and Engineering Workplace

System 800xALocation “Pula”

S

S

Operator and Engineering Workplace

Redundant control networkEthernet, TCP/IP (MMS)

optical media

System 800xALocation “Ližnje Moro”

SIndustrial Ethernet switchMinimum:4 x RJ45 ports2 x single mode fiber ports

Process Automation and Safety ControllerRedundant CPU & IO modules

Modbus to external systems

Ivana A

Plinacro

Flow computer

INAgip - PLINACRO2006