Acetylene gas production: Effect of carbide granule size on overall burn time in miners’

cap lamps

Question -

• What size of calcium carbide granule

would result in the longest overall

burn time in a carbide miner’s lamp?

Hypothesis –

• In the reaction of calcium carbide and

water, decreasing the granule size of

calcium carbide will increase the

reaction rate due to an increased total

surface area.

• Total surface area increases as granule size decreases

• Manipulation of reaction is generally done only through control of water flow

• Various sizes of calcium carbide is available• Very little information available – (antiquated)• Calcium carbide and water are flammable

and explosive• “Carbide cannons” use powdered calcium

carbide

Background Information-

Reaction -

Text and images for this page provided by Marcos & Jonathan Perez-Blanco, © 2004

Initial Model-

Assumptions –

• Heat of reaction and its effects on burn time are negligible

• Calcium carbide samples are consistent quality

• Water flow does not vary in lamp

• Variation of water volume at initiation of combustion has negligible effect on overall burn time

Calcium Carbide

Calcium carbide(CaC2) was classified by size and weighed

into 20 gram samples

Equipment Used-

Carbide Miner’s Lamp Cross-section of lamp

Diagram Source: www.caves.org

Procedures-

• Lamp was loaded with weighed and screened sample

• Lamp was filled with water• Water flow setting was set at a constant• Lamp was lit and allowed to burn until flame

was extinguished • Each sample size was tested twice and burn

time was averaged• Flame length was measure at 30 minutes

Safety consideration –

• Due to safety concerns, the finest granule size 2-3mm was not tested

• Lamp was loaded with the sample and reacted without combustion

• Gas production was instantaneous and profuse

• Results most likely would have been short burn time and extreme flame length, aka. EXPLOSION!!!!!

Trend of average burn time -Average Burn Time for 20g of Calcium Carbide (CaC 2)

90

80

75

80

70

00

10

20

30

40

50

60

70

80

90

100

12 11 9 7 5 3

Granule Size - mm

Time - minutes

Burn Time

Flame Length -Flame Length

(measured at .5 hour into reaction)

19

26

29 29

32

00

5

10

15

20

25

30

35

12 11 9 7 5 3

Granule Size - mm

Flame Length - mm

Flame Length

Culminating Argument-

• Claim - Decreasing CaC2 granule size reduces the overall burn time in carbide lamp by increasing the reaction rate.

• Support - As successively finer sizes of carbide were reacted in lamp, the burn time in minutes effectively decreased. Flame length was also measured and graphed to indicate reaction rate.

Revised Model -

Final Thoughts -

• Based on the sizes of calcium carbide granules tested, the ideal size which would maximize overall burn time would be 12mm.

• Further testing of granule sizes above 12mm would indicate if larger granule sizes work in this type of lamp.