achieve high-quality compost with gujer compost turners · 2016-12-11 · lightweight, compact...
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Living and
Working with
Nature
Achieve High-Quality Compost
with Gujer Compost Turners
Compost Turners
TG 201, TG231, TG 301, SGF 3100
State of the Art design in composting technology. Our completely
redesigned compost turners are lightweight and compact, with an
independent hydraulic drumdrive. Various models are available:
tractor-pulled, bucket loader-driven or self-propelled units.
TG 201 For bucket loaders
TG 301 Hydraulic or mechanic drive, for tractors over 70 hp
SGF 3100 The heavy duty self-propelled model at a reasonable price
TG 231 For small tractors 25-60 hp
Technical details can be subject to change, Pictures do not necessarily display the basic model
2
Easy to operate, mechanically propelled model (TG 301 mechanical)
Hydraulically propelled model (TG 301 and TG201)
Fully hydrostatic model SGF 3100 (SF 3400 and 4000, on separate brochure)
Built with heavy duty components such as: Eaton Hydraulic Perkins engines etc.
The Technology
TG 201
Our little one! Convincing performance, for skid-loaders
For compactloader with overal width until 1.70m
Designed for smaller composting facilities, and the intention to produce highest-quality compost. Ca-pacity up to 400 m3/h.
Ideal for agriculture, nurseries and small communities
Easy operation
Top-Tex fl eece underpassing
Access to watering manifold with diffuser nozzles
Top-Tex fl eece underpassing
Options Easy coupling on request
Technical DataRequired tractor min. 25 hp
Tunnel width 2.2 m
Hydraulic pressure 200 bar, 40 lt
Working speed at full throttle max. 300 m/h
Weight 400 kg
Total length 2.59 m
(transport position)
Width 1.03 m
Tunnel height 1.20 m
Tunnel material, Chrome Steel
The core of each compost turner is the heavy-duty and state-of-the-art drum
Easy handling by multi-functional joystick
TG 201 in transport position
TG 201 in work position (rotated 90 degrees)
Easy coupling Connecting hydraulic lines
Locking after swi-veling the tunnel
Technical details can be subject to change, Pictures do not necessarily display the basic model
3
2.30 m
3.00 m
Transportstellung 3.55 m
1.80 m
1.25 m
TG 231
Our little one! Convincing performance, for small tractors
For tractor with overal width until 1.80m
Designed for smaller composting facilities, and the intention to produce highest-quality com-post. Capacity up to 600 m3/h.
Ideal for agriculture, nurseries and small communities
Easy operation
Options Access to watering manifold with diffuser nozzles
Top-Tex fl eece underpassing
braked axle
irrigation system kompl. (tank, watering ma-nifold, nozzles for the exteral waterconnection
latering shifting, side support
Technical Data
TG 231 in transport TG 231 in work position
Tractor power 25-80 PS
Windrow width bis 2,5m
Working speed, ideal at full throttle 300-400m/h
Weight ca. 1'950 kg
Total length 3,5 m
Width 1,75 m
Tunnel height (material chrome steel) 1,25 m
Floating position
for tractors without seperate fl oating position
Stabilizing wheel
Technical details can be subject to change, Pictures do not necessarily display the basic model
nur Obenanhängung möglich
3.83 m
3.8
0 m
4
TG 301Lightweight, compact compost turner
Technical Data
Capacity up to 1400 m³/h
Required tractor 70 - 120 hp
Tunnel width 3.0 m
Tunnel height 1.6 m
Hydraulic pressure 380 bar
Working speed, ideal at full throttle 300-400 m/h
Weight, with wide base tires 3450 kg (incl. counterweight)
Total length 2 m(transport position)
Total height 3.8 m(support wheel swivelled backward)
Tractor-pulled compost turner, model TG 301 (windrow size 3.0 m x 1.5 m)
Standard Model
For the standard model 2 double valves are required on the tractor. (1 without
and 1 with flating position) • •
PTO without shear bolt •
PTO with shear bolt •
Axle with hydraulic brake, (Swiss) 30 km/h • •
Tires 19.00-45/17 AW • •
Lighting system according to
traffic regulations • •
Hydraulically retractable counterweight; (reduces the load on the inner wheel to ca.
250 kg, causing less wear on (gravel) roads) • •
Support wheel, mechanical swivelling for transport (reduces transport height) • •
The working pressure from the tractor must achieve min. 190-200 bar • •
mechanic
hydra
ulic
Swivelled back Working Position
For transport the support swivels back, no dismant-wheel required ling
The Top-Tex cover is gathered over the middle of the tunnel to allow for CO2 to escape from the windrow.No more exhausting manual handling of wet Top-Tex covers!
Water pump
Irrigation manifold Hydraulic shield (right)
Technical details can be subject to change, Pictures do not necessarily display the basic model
Option
Complete irrigationsyst incl.1000lt tank • •
Electro-hydraulic control board with pot- entiometer to optimize the drum speed •
Potentiometer für eine optimale Umsetzwellengeschwindigkeit •
Pusher axle with continuously adjustable drive and AS tires • •
Height adjustment via hydraulic drawbar • •
Fleece underpassing • •
40 km/h model (Option Swiss) • •
Lateral shifting • •
Hydr. shield • •
mech.
hydr.
For tractor with overal width until 2.35m
5
TG 301 mechanical Mechanical drumdrive - the low-cost option
TG 301 hydraulic Hydraulic drumdrive - benefi tting from technology
The direct mechanical drive provides optimal transmission of forces. The shear bolt PTO prevents impacts on the drive. This effi cient drive is a cost-effective alter-native to the hydraulic drive.
No overload safety device required
No impact on the towing vehicle or the turner
Fine tuned start up and continuously ad-justable acceleration thanks to the hy-draulic drum drive
Optimal rpm regulation through the vari-able delivery pump
The engine rpm’s can be maintained in an optimal range (ca. 1400-1600 U/min), re-sulting in low fuel consumption, while the drum rpm’s can still be adjusted individually
The reversible drum eliminates the need for manual work to clean up windrow ends
Low total weight, at 3650 kg
Maximal manoeuvrability by means of an optimized drawbar
Easy customization of irrigation sys-tems, fl eece underpassing, drawbar, hydr. shield, lateral shifting and/or pusher-axle
Excellent price-performance ratio
Technical details can be subject to change, Pictures do not necessarily display the basic model
nur Obenanhängung
nur Untenanhängung
6
Designed for quantities between 2000 and 6000 tons per year.
SGF 3100
Your AdvantageTechnical data
This model is powered by a hydraulic four wheel drive (skid steering) and is equip-ped with a heavy-duty chassis that can be height adjusted in the range of 250 mm. The drum is hydraulically driven, continuo-usly variable and reversable. The core of the machine, the drum, is identical with the drum of our tractor pulled 3 meter models,
The Perkins 125 hp turbocharged engine is state-ot-the-art technology and the emissi-on standard is Euro 3. A particle fi lter can be retrofi tted any time. The operator's ca-bin (rear and sides closed), is our standard design.
Technology - only as much as needed
Excellent price-performance ratio
Durability
Easy operation
Sturdy tunnel construction
Gentle turning, to ensure the protection of the crumb structure
Performance 125 hp
Tunnel width 3 m
Working width up to 3.5 m
Hydraulic pressure up to 320 bar
Working speed, ideal <400 m/h
Weight 3450 kg
Total width 3.5 m
Total height 3.15-3.40 m
Capacity up to 1400 m3/h
Perkins 125 hp turbo-charged engine
Hydraulic 4 wheel drive and height-adjustable chassis
Clearly arranged dash-board
Individually adjustable hydraulic side shields
Measure
Technical details can be subject to change, Pictures do not necessarily display the basic model
Optionen watering manifold
hose reel
70
60
50
40
30
20
10
0
Gujer Innotec AGHorbenerstrasse 7CH-8308 Mesikon
Tel. + 41 52 346 21 94Fax + 41 52 346 21 93
www.gujerinnotec.ch
Dealer
Why turn compost?Our turners your advantage:
Low maintenance cost because of our high quality manufacturing. Sturdy construction and optimized design! We will be happy to explain the advantages to you
Easy operation
Gentle drum action preserves the crumb structure
No odor! Our equipment, in combination with the proper composting method ensures optimized material condition, thus guaranteeing an aerobic composting process, which produces no offensive odors
Minimized wear on (gravel) roads due to our side-swivel counter-weight (TG 301)
Many options for customization
Optimal control of windrow position through lateral shifting appliance; your windrow always stays where it should (option)
The oxygen content of a compost windrow must be observed on a daily basis. The Lübke-Hildebrandt composting method uses a sub-stitution test via CO2-monitoring. If the CO2 content of a windrow rises above 12%, the oxygen level drops under 5%. An aerobic rot-ting process requires at least 5% oxygen. The-refore the windrow must be turned as soon as the CO2-content rises above 12%.
Even during long term storage of mature com-post the CO2-production of the fi nal product must not exceed 1%.
Crumb structure 1:50
Temperature and CO2 in the compost windrow
brakedown
build-up
1 2 3 4 5 6
Week
082011
Technical details can be subject to change, Pictures do not necessarily display the basic model