actelec 31 - 800 bernard

Electric Actuator

ACTELEC

Quarter-turn Actuator with Multi-turn ActuatorBERNARDACTELEC 31:Force Transmission via Rod-and-crank KinematicsACTELEC 200 to 800:Force Transmission via Toggle-lever Kinematics

Type Series Booklet

Legal information/Copyright

Type Series Booklet ACTELEC

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,edited or processed for any other purpose, nor otherwise transmitted, published or made available toa third party without the manufacturer's express written consent.

Subject to technical modification without prior notice.

© KSB S.A.S, Gennevilliers (Paris), France 15.06.2015

Electric Actuators

Electric Quarter-turn Actuators, Make BERNARD

ACTELEC 31 - 800

Main applications

▪ Water

▪ Waste water

▪ Energy

▪ Industry

Operating data

Operating properties

Characteristic ValueACTELEC ACTELEC 31

ACTELEC 200ACTELEC 400ACTELEC 500ACTELEC 800

Max. permissible temperature -20 °C to +70 °CEnclosure IP67Motor protection Thermal class FPower supply 400 V, 3~, 50 Hz

Design details

▪ The electric actuators of the ACTELEC type seriesdeveloped by KSB-AMRI cover torques of up to 8,000 Nm.

▪ Actuator/valve interface to ISO 5211

▪ They are suitable for all fields of application and all typesof quarter-turn valves (centred-disc or offset-disc butterflyvalves, ball valves, etc.).

▪ Mounts on the top flange of quarter-turn valves eitherdirectly or via installation components.

▪ This electric actuator type features irreversible gearkinematics operated by a multi-turn actuator. It iscomplemented by direct-mount quarter-turn actuatorswith irreversible gear kinematics.

▪ The standard model of the ACTELEC electric actuator issuitable for on/off duty (10 actuations/day) or intermittentoperation S4 - 30 % to IEC 34 with 360 starts per hour.

▪ Electrical remote control

▪ Multi-turn actuator for intermittent operation - repeatedstart-up (S4 - 50 % - 1200 starts per hour to IEC 34).

▪ Integrated electrical control system for local and remotecontrol, type INTEGRAL +

▪ Coating:

– Gearbox: polyurethane coating, thickness 80 µm,colour: RAL 7016 anthracite grey

– Electric multi-turn actuator: epoxy coating, thickness60 µm, colour: RAL 5002 blue.

▪ Electrical motor protection by:

– Integrated temperature switch

– 2 electrical contacts for stopping the motor in thelimit positions (1 for Open and 1 for Closed)

▪ Heating resistor prevents condensation

▪ Manual override via handwheel

▪ Position indicator

▪ One or several adjustable mechanical travel stops

Variants

▪ Control function with integrated 4-20 mA positioner

▪ Additional electrical contacts, adjustable across the entirestroke, for remote position indication (limit and/orintermediate positions)

▪ Double contacts with torque switch

▪ Actual-position feedback via 1000-ohm potentiometer or4-20 mA signal

▪ Communication interface - Intelligence - Field buses

▪ Other supply voltages

Electric ActuatorsElectric Quarter-turn Actuators, Make BERNARD

ACTELEC 31 - 800 3

Technical data

Valve interface

Size Output torque [Nm] Interfacestandardised to ISO*

Max. permissible stem dimensions

Height Square end Flat end31 1000 - 40 36 36200 2000 F16 80 60 55400 4000 F16 80 60 55500 5000 F16 - F25 95 70 75800 8000 F16 - F25 95 70 75

* Direct mounting in the case of identical interfaces

Mounting by means of intermediate flange in the case of different interface sizes and footprints

Technical data of type seriesACTELEC 31 to 800 electric actuators feature an irreversible gearbox operated by a BERNARD multi-turn actuator with ISO 5210interface. The interface between the electric actuator and the valve complies with the ISO 5211 standard.

Size Gearbox Output torque[Nm]

Input torque[Nm]

Number of turnsof actuating stem

Electric multi-turn actuator

Interface ofmulti-turnactuator

ACTELEC 31 M 31 1000 60 32 ASM0 ISO 5210

F10

Type B3

ACTELEC 200 MR 400 2000 50 47 ASM0ACTELEC 400 MR 400 4000 100 47 ASM1ACTELEC 500 MR 800 5000 60 135 ASM0ACTELEC 800 MR 800 8000 100 135 ASM1

Actuating time

Size Output speed of multi-turn actuator [1/min]

5 10 17 26 35 51 122ACTELEC 31 6 min 24s 3 min 12s 1 min 53s 1 min 14s 55s 37s -ACTELEC 200 and 400 9 min 24s 4 min 42s 2 min 46s 1 min 48s 1 min 20s 55s -ACTELEC 500 and 800 - - 7 min 56s 5 min 11s 3 min 51s 2 min 39s 1 min 04s*

* ACTELEC 500 only

Other actuating times can be implemented by means of a special gearbox design. Please contact KSB.


4 ACTELEC 31 - 800

Characteristics of multi-turn actuator

Electric multi-turnactuator

Output speed ofmulti-turnactuator [1/min]

On/off duty

3~ 400 V, 50 Hz

Motor speed 1/min

Rated powerkW

Rated current[A]

Starting current[A]

ASM0 5 750 0,06 0,6 0,910 1500 0,10 0,6 1,217 1500 0,10 0,6 1,226 1500 0,10 0,6 1,235 3000 0,14 0,7 2,851 3000 0,14 0,7 2,8122 3000 0,50 1,6 5,0

ASM1 5 750 0.06 0,6 0,910 1500 0,10 0,6 1,217 1500 0,10 0,6 1,226 1500 0,37 1,1 5,035 3000 0,14 0,7 2,851 3000 0,50 1,6 5,0


ACTELEC 31 - 800 5

On/off duty

Technical data

ACTELEC 31

ASM0

200

ASM0

400

ASM1

500

ASM0

800

ASM1Basic equipment

Electrical switches for stopping the motor StandardAdjustable mechanical travel stops - Standard: for CLOSED onlyTorque switches for OPEN and CLOSED positions StandardHeating resistor StandardManual overrideNumber of handwheel turns 32,5 48 138Power supply 400 V, 3~On/off duty S4 - 30 %. Yes - see circuit diagram S 50000/04

Other versionsIntermittent operation: S4 - 50% Yes - see circuit diagram S 50000/04Local control system INTEGRAL + Yes - see circuit diagram S 20000/04


6 ACTELEC 31 - 800

Circuit diagram S 50000/04


ACTELEC 31 - 800 7

Key to circuit diagram for on/off dutyA Multi-turn actuator with torque switchB OptionsC Three-phase motorD Motor terminals (see table below)E Torque switch OpenF Torque switch ClosedG Limit switch OpenH Limit switch ClosedI Thermal motor protectionJ Heating resistorK Standard direction of rotation, viewed from the side opposite the multi-turn actuator's mounting flangeL Additional limit switch OpenM Additional limit switch ClosedN Electronic position transmitterO 12 to 32 V DCP PotentiometerQ The torque switch contacts are of the momentary type.R The limit switch contacts are of the maintained type.


8 ACTELEC 31 - 800

On/off duty: INTEGRAL +



ACTELEC 31 - 800 9

KeyAA Power supplyA CapacitorB MotorC Thermal motor protectionD Direction 2 ClosingE Limit switchF Direction 1 OpeningG Torque switchH Heating resistorI Common terminal, directions 1 and 2J Control logicK Board C12701L Internal supplyM External supplyN Local controlsO Fault relay, contacts 61 - 63 closed, multi-turn actuator operationalP ~ ACQ 3~ ACR Wiring dependent on voltage of multi-turn actuatorS OptionT Additional limit switch OpenU Additional limit switch ClosedV Actual-position feedback 4 - 20 mAW The 24 V DC power supply at terminals 32-33 can be used.X Potentiometer

The phase sequence is irrelevant. If a phase is missing, the multi-turn actuator will not start and a fault message will be output(fault relay).

Assignment of messages see configuration data sheet

Contact Code Description Code DescriptionR1 14 LSO Limit switch Open TSO Torque switch OpenR2 15 LSC Limit switch Closed TSC Torque switch ClosedR3 16 LSO

17 Local

18 Running

Limit switch Open

Selector switch set to Local

Actuator is running

TSO

Remote

Opening

Torque switch Open

Selector switch set to remotecontrol

Actuator is openingR4 19 LSC

20 ESD

21 Local

Limit switch Closed

Emergency shutdown


TSC

Closing

Remote

Torque switch Closed

Actuator is closing


Each contact can be configured to be normally open (NO = standard) or normally closed (NC). Only one setting can be selectedper message. In the de-energised state, contacts are always open.

Configuration 7A 7BDirection 1 Opening ClosingDirection 2 Closing Opening


10 ACTELEC 31 - 800

Annex of circuit diagram for on/off duty, INTEGRAL version

KeyESD Emergency shutdownF ClosingFu FuseNLC No local control permittedO OpeningR MessageS StopTr TransformerNote To prevent latching do not connect terminal 34.1 Wiring for control via contact2 Wiring for control via voltage3 10 to 55 V4 55 to 250 V


ACTELEC 31 - 800 11

Control duty - Class III version INTEGRAL with positioner 4-20 mA

Technical data

ACTELEC 31

ASM0

200

ASM0

400

ASM1

500

ASM0

800

ASM1Basic equipment

Electrical switches for stopping the motor StandardAdjustable mechanical travel stops Standard: for CLOSED onlyTorque switches for OPEN and CLOSED positions StandardHeating resistor StandardManual overrideNumber of handwheel turns Contact KSB.Integrated control system with integrated positioner 4-20 mA StandardPower supply 400 V, 3~

Power supply400 V, 3~ Standard


12 ACTELEC 31 - 800



ACTELEC 31 - 800 13

KeyAA Power supplyA CapacitorB MotorC Thermal motor protectionD Direction 2 ClosingE Limit switchF Direction 1 OpeningG Torque switchH ResistorI PotentiometerJ Common, direction 1, direction 2K Control logicL Board C12701M RD fault relay, contacts 61 - 63 closed = multi-turn actuator operationalN Positioner GAMKO ~ ACP 3~ ACQ Wiring dependent on voltage of multi-turn actuator.R OptionS Additional limit switch OpenT Additional limit switch ClosedU Actual-position feedback 4 - 20 mAV The 24 V DC power supply at terminals 32-33 can be used.

The phase sequence is irrelevant. If a phase is missing, the multi-turn actuator will not start and a fault message will be output(fault relay).

Assignment of messages see configuration data sheet

Contact Code Description Code DescriptionR1 14 LSO Limit switch Open TSO Torque switch OpenR2 15 LSC Limit switch Closed TSC Torque switch ClosedR3 16 LSO

17 Local

18 Running

Limit switch Open


Actuator is running

TSO

Remote

Opening

Torque switch Open


Actuator is openingR4 19 LSC

20 ESD

21 Local

Limit switch Closed

Emergency shutdown


TSC

Closing

Remote

Torque switch Closed

Actuator is closing


Each contact can be configured to be normally open (NO = standard) or normally closed (NC). Only one setting can be selectedper message. In the de-energised state, contacts are always open.

Configuration 7A 7BDirection 1 Opening ClosingDirection 2 Closing Opening


14 ACTELEC 31 - 800

Annex of circuit diagram for control duty

KeyESD Emergency shutdownF ClosingFu FuseOC Contact closed, on/off dutyO OpeningR MessageS StopTr TransformerNote To prevent latching do not connect terminal 34.1 Wiring for control via contact2 Wiring for control via voltage3 10 to 55 V4 55 to 250 V


ACTELEC 31 - 800 15

Materials

ACTELEC 31

1 : Electric multi-turn actuator

Part No. Description Materials103 Gear housing Lamellar graphite cast iron JL 1040 *142 Cap Duroplast20 - 1 Actuating stem Phosphate steel, nickel-plated59 - 26 Connecting rod Steel59 - 30 Roller Tempered steel with PTFE coating59 - 35 Socket Steel59 - 40 Actuating bush Steel920.4 Threaded nut Bronze- - - - Housing of electric multi-turn actuator Lamellar graphite cast iron and light metal alloy

* Previous standards: DIN GG 25 / NF FGL 250


16 ACTELEC 31 - 800

ACTELEC 200 - 800ACTELEC 200 - 800

1 - Electric multi-turn actuator

ACTELEC 500 - 800

ACTELEC 500 to 800 actuators are equipped with input reducers.

Code Description Materials103 Gear housing Lamellar graphite cast iron JL 1040 *

or

nodular cast iron JS 1030 **

142 Cap160 Cover176 Bottom20- 1 Actuating stem Phosphate steel, nickel-plated59- 40 Actuating bush/indicator shaft assembly Nodular cast iron JS 1030 ** / stainless steel81- 68 Sliding pad Nitrided steel920.1 Sliding nut Bronze---- Housing of electric multi-turn actuator Lamellar graphite cast iron and light metal alloy

* Previous standards: DIN GG 25 / NF FGL 250** Previous standards: DIN GGG 40 / NF FGS 400- 15


ACTELEC 31 - 800 17

Dimensions

DrawingsACTELEC 31

ACTELEC 200 and 400

ACTELEC 500 and 800

1 : 2 cable glands No. 20 2 : Bore diameter ød1 3 : n evenly spaced holes ød2


18 ACTELEC 31 - 800

Dimensions

[mm]

ACTELEC Multi-turnactuator

A B ø C D E F G H M N ISO 5211 interface Weight

Code ø d1 ø d2 n kg31 ASM0 125 401 300 145 65 102 69 152 292 211 - - - - 42200 ASM0 229 460 300 208 125 115 95 246 292 211 F16 165 M20 4 72400 ASM1 229 460 400 208 125 115 95 246 292 211 F16 165 M20 4 74500 ASM0 271 535 300 245 140 155 109 280 292 211 F16 165 M20 4 124

F25 254 M16 8800 ASM1 271 535 400 245 140 155 109 280 292 211 F16 165 M20 4 126

F25 254 M16 8


ACTELEC 31 - 800 19

Variants

Mounting onto the valveThe actuator can be mounted onto the valve in 4 different positions, offset by 90°. Unless otherwise specified in the purchaseorder, the actuator is mounted onto the valve according to mounting option N, position 1.

Mounting option NPosition 1 Position 2

Mounting option M

Position 1 Position 2

Flow direction of fluid handled – Valve shown in closed position


20 ACTELEC 31 - 800

8521

.15/

3-EN

15.0

6.20

15

KSB S.A.S.4, allée des Barbanniers • 92635 Gennevilliers Cedex (France)Tél. +33 1 41 47 75 00 • Fax +33 1 41 47 75 10 • www.ksb.com

actelec 31 - 800 bernard

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