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Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

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Page 1: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Activated Sludge Aeration Control Systems

Do We Need 2.0 mg/L?

Dave KinnearHDR EngineeringCharlotte, NC

Page 2: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Outline

• Wastewater Treatment Aeration Requirements

• The Activated Sludge Landscape• Aeration Control System Evolution• Ammonia-Based Aeration Control• Literature on DO effect on Performance• 2.0 mg/L: Requirement or Myth?

Page 3: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Wastewater Aeration Requirements

• Biochemical Oxygen Demand• 1.0 lb Oxygen/lb BOD

• Ammonia Removal• 4.8 lb Oxygen/lb NH3

• Denitrification• COD utilized for denitrification does not require oxygen• 2.8 lb oxygen recovered/lb NO3 removed

• Increased SRT increases transfer efficiency• Increased Tank Depth increases transfer efficiency• Decreased DO concentration increases transfer

efficiency

Energy Saving Benefits of Denitrification (Rosso and Stenstrom, 2007)

Page 4: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

ASM Model MLSS14 Major Components

Ordinary Heterotrophic Bacteria

Ammonia Oxidizing Bacteria

Nitrite Oxidizing Bacteria

EndogenousProducts

Slowly- Biodegradable

Colloidal

COD

Particulate Inert

N

P

COD

InertSuspended

Solids

ra

rh rg

Soluble

N

P

COD

rd

Chemicals/Precipitation

MethylotrophicBacteria

Transformation Ratesa: adsorption g: growthh: hydrolysis d death

Poly-P Heterotrophic Bacteria

Slowly -Biodegradable

Particulate

N

P

COD

2

3

4 5

6

7

8

10

9

12

11

14

13

1

Fed to reactorGrown in reactor

O2

Page 5: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Wastewater Treatment Energy Requirements

WERF: Energy Efficiency in Wastewater Treatment: North American OWSO4R07e

$2.8 B spent on WW Energy in 2009$1.51 B spent on WW Aeration2009 US GDP = $14 TAeration Energy = 0.01% of GPD

Page 6: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Wastewater Processes Cycle Metabolic Conditions

ANR

ANR: 1-3 hoursANX: 1-2 hoursAER:4-12 hoursANX: 1-2 hoursAER: 0.5 hoursANR: 2–12 hours

Oxidation DitchSCL

Page 7: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Autotrophic Oxygen Half-Saturation

- 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Dissolved Oxygen, mg/L

/m

mm

ax

m = mmax (DO/(Ks + DO))

Page 8: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Temperature and Other Affects

5 10 15 20 25 30 350%

50%

100%

150%

200%

250%

Temperature, C

/m

mm

ax

Page 9: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Aerobic SRT Requirement for Autotrophs

• Don’t really care about m, you care that system SRT w/ safety factor (aerobic SRT) > washout SRT.

• Nitrification capacity can be adjusted by:• Increasing DO• Changing aerobic SRT• Adjusting aerobic volume

• SRT = 1/m

Grady, Daiger and Lim. Biological Wastewater Treatment

Page 10: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Outline

• Wastewater Treatment Aeration Requirements

• The Activated Sludge Landscape• Aeration Control System Evolution• Ammonia-Based Aeration Control• Literature on DO effect on Performance• 2.0 mg/L: Requirement or Myth?

Page 11: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

The Activated Sludge Landscape

• DO (and other substrates) and MLSS component concentration not constant throughout reactor.

• Allows “Simultaneous Nitrification/Denitrification” (SND) to occur.

Steve Liss

Page 12: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Outline

• Wastewater Treatment Aeration Requirements

• The Activated Sludge Landscape• Aeration Control System Evolution• Ammonia-Based Aeration Control• Literature on DO effect on Performance• 2.0 mg/L: Requirement or Myth?

Page 13: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Aeration Control System Evolution

• Pre 1970: limited DO control due to lack of accurate, maintainable DO sensors

• 1990s?: Accurate, maintainable DO sensors allow feedback control to maintain a DO set point, saving energy.

• DO setpoint typically 2.0 mg/L

Aeration Control – A Review (Amand, Olsson, Carlsson) WS&T

Improving Nutrient Removal While Reducing Energy at Three Swiss WWTPs (Reiger, Takacs, Siegrist) WER

Page 14: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Aeration Control System Evolution

• Current Trend: Ammonia-Based Aeration Control

• DO setpoint changes based on effluent ammonia

• More SND Volume• DO drops less than 0.5 mg/L• Saves Energy• Saves Carbon

Improving Nutrient Removal While Reducing Energy at Three Swiss WWTPs (Reiger, Takacs, Siegrist) WER

Page 15: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Outline

• Wastewater Treatment Aeration Requirements

• The Activated Sludge Landscape• Aeration Control System Evolution• Ammonia-Based Aeration Control• Literature on DO effect on Performance• 2.0 mg/L: Requirement or Myth?

Page 16: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Ammonia-Based Aeration Control

• Provides benefits and Reiger reports no:• Deterioration of settling properties (increased

SVI)• Increased nitrite in effluent• Deterioration of effluent quality (increase

effluent particulate phase, effluent TSS) [PC]

• Previous authors report these problems with low DO in aerobic bioreactor

Page 17: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Outline

• Wastewater Treatment Aeration Requirements

• The Activated Sludge Landscape• Aeration Control System Evolution• Ammonia-Based Aeration Control• Literature on DO effect on Performance• 2.0 mg/L: Requirement or Myth?

Page 18: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Palm, Jenkins and Parker (1980)

Page 19: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

HRSD CE Pilot A-Stage Data

Mark Miller, HRSD/Virginia Tech PhD Candidate

Page 20: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

HRSD CE Pilot Data

Page 21: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Echeverria, Seco, Ferrer (1992) WS&T

Page 22: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Starkey and Karr (1984, JWPCF)

• DO reduced from 5.0 mg/L to 0.4 mg/L.

• At low dissolved oxygen concentrations, changes in suspended solids and BOD could be large enough to violate discharge permits

Page 23: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

Outline

• Wastewater Treatment Aeration Requirements

• The Activated Sludge Landscape• Aeration Control System Evolution• Ammonia-Based Aeration Control• Literature on DO effect on Performance• 2.0 mg/L: Requirement or Myth?

Page 24: Activated Sludge Aeration Control Systems Do We Need 2.0 mg/L? Dave Kinnear HDR Engineering Charlotte, NC

2.0 mg/L: Requirement or Myth?

• Thorough literature review would be useful• Student• Professor with a student looking for a topic• WERF or other research effort – reproduce

previous efforts and apply literature review to laboratory

• References in papers cited here were not checked.

• When do we need 2.0 mg/L DO in bioreactor and when do we not?

• References in paper or email me.