actuation index - hammondvalve.com · pneumatic actuation act 1 - act 6 mc series electric act 7 -...

PNEUMATIC ACTUATION ACT 1 - ACT 6MC SERIES ELECTRIC ACT 7 - ACT 11LB SERIES ELECTRIC ACT-12- ACT 18ASCO 8551 SERIES SOLENOID VALVE ACT-19- ACT 22

32-TCAHCTIWS TIMIL CETINESWESTLOCK LIMIT SWITCH ACT-24- ACT 25MOUNTING KIT INSTRUCTIONS ACT-26

ACTUATIONINDEX

MILWAUKEE VALVEACT-i

The information presented on this sheet is correct at the time of publication. Milwaukee Valve / Hammond Valve reserves the right to change design,and/or material specifications without notice. For the most current information access www.milwaukeevalve.com or www.hammondvalve.com

Rev 0316

MILWAUKEE VALVEACT-1


VIEW

OF PA

RTS

Part List for Milwaukee Valve MC-Series Actuators Item # Qty. Part Name Material

* Material used for high temperature applications. ** Material used for low temperature applications.

ART

VIEW

OF P

PA

ARTS

.

1

1

117

165

143

121

Qty Item #

Part NamePart List for Milwaukee V

Body

Flange Bearing

clipIndicator

asherPinion Cir

Pinion W

Upper Pinion O-Ring

Left End Cap

.

Materialalve MC-Series Actuators

6005T5 Extruded Aluminum

Delrin/Polysulphone (PSU)*

Stainless SteelABS

Stainless Steel

em NBR/Viton*/Low T Temp NBR**

ASTM 384 Cast Aluminum

Part List for Milwaukee V

6005T5 Extruded Aluminum


Stainless SteelStainless Steel

emp NBR**


1

2

2

1

2

22

1817

81615

0-121413

21211

2109

187

Indicator Screw

Piston O-Ring

End Cap O-Ring

Right End Cap

Piston Skate

Stop NutStop O-Ring

End Cap Socket Head Cap Screw

Spring Cartridge0-12

Piston Guide

Piston

Indicator

ABS

em

em



Stainless Steelemp NBR**NBR/Viton*/Low T

Stainless SteelEnd Cap Socket Head Cap Screw

Epoxy Coated Spring Steel

Bronze Impregnated PTFENBR/Viton*/Low T Temp NBR**

ASTM A23320 AnodizedNBR/Viton*/Low T Temp NBR**

ABS

emp NBR**

emp NBR**



Stainless Steelemp NBR**

Stainless Steel

Epoxy Coated Spring Steel

Bronze Impregnated PTFE

ASTM A23320 Anodized

2

1

1125

12423

12221

22019

Stop Nut

Air Channel Plug

Pinion Cam

Lower Pinion BearingLower Pinion O-Ring

Pinion

Thrust Bearing

Stop Bolt

emp NBR**

Electroless Nickel/Forged 1045 Carbon Steel

Delrin/Polysulphone (PSU)* emp NBR**TNBR/Viton*/Low

Electroless Nickel/Alloy Steel


Stainless SteelNBR/Viton*/Low T

emp NBR**

Electroless Nickel/Forged 1045 Carbon Steel

Delrin/Polysulphone (PSU)* emp NBR**

Electroless Nickel/Alloy Steel


Stainless Steel

ACT-3

Double Acting Spring Return

Rev. 1

Model

40PSI

Double Acting

120100806040

40AIRSpringS#

ALL

AIR100

Spring Return

AIRAIR8060

AIR120

AIR100

MC20

241

170

MC34

MC1 57

96

Model

723

510

170

602482361241

287

425340255170

23919114396

14111385

140138

1677199S2

86

214S6115178S5

267692143S4619969107S3971224671S2

126S671105S5

11385784S432534363S353672942S2

End StartEndStartSpring

282525378406259287

153

1231983911430515822174137328194244110160352230267145183375265290181206

651051758167861203872182107134598619612814880100210149162101115

StartEndStartEndStart

617291

644498

160

367207327390242362413278398436314434459349

201113181215134203229155224244176245258197

EndStartEnd

544

MC105

MC75

369

241

MC48

1632

1107

13601088816544

723

922738553369

602482361241

319

70

319

224314468S4187303236351S3304381157234S2

213

470470S6S6266392S5

52152213314S4130206160235S3208259106157S2

296S6178246S5

4196142197S491132107148S3

1401677199S2

594

1031

594

60976233949311107268414565721189843919573650

383

2602604114117777229229647338464156282700417517234335753495571312388806573624391441

18126462145419231299111180454280335161216490329370210251525378406259287

625

1147

625

130187812641379995138114581112

420

776776442442703829521782883599860936678939989756

502301469538350518573399568609448617644498

MC237

1190

1658

MC157

787

3569

4974

2361

4145331624871658

2974237917841190

196815741181787

1060906

639

1221438752S21606S6

8831339S51194837071071S4386659530803S3654836353535S2

471

1006S6533838S5

109353426671S4276459320503S3444566213335S2

702S6393585S5

1309

37081914

25642879173520507731319178724

2090104014964469012267130816727131078244415761849981125426201844202612491431

874

5529191635291415720102533063615228881132498742162810551239666849173512231345833956

374605105336953492684222415

19624223

1331

4537339325081367

223026851635249828621903276530382171303332152438

913

1698942149918051110166719111277183420181445200221241612

114364410301222761

MC406

2035

3166

MC633

MC331

6104

94977914633247493166

5087406930522035

1737

2347

1313

3558S5303127218782847S41014174114082135S3172622109391423S2

2630S614472192S5

28187711581754S472011668681315S3

11581456579877S22255S6

10941879S51557838751503S453110026561128S3

2833

5526

3350

2741395111662377599634524421187728466465416448902589331669354876536033013785

1439233342213163640187726228601605392923162912129818944219275432011737218445083193349121752473

1061200423211743051143722226081393327018132441984161234892189266013601831

3474

5890

2719

71014315660275705027731380405739802585096450

43682456391246572895435149463333478952363772522755254210

36621890309538802266347140992642384743183018

MC1009

9158

6297

MC1260

5049

27475

18891

2289518316137379158

15148

157421259494456297

126241009975745049

3334

5553

2817

496641455777S3109035260634827633851S2

4039

7769S646286475S5

1117259537025180S42412352027773885S33707444618512590S2

6308S633665257S5

844235726924206S41895303020193154S32947370313462103S2

4270S623473558S5

5057

10189

18633124451407778909522200141437115459981510903

8585

482470401676389211114611979662971481812040741488924266574312966870998175561666913891100041074368567594

37906060126635359258484267332317420999315893740633684882106046945808044205555112777996875354716228

20293482454190755262741395111662377

21556

11121

5178

2318817000234822457018926

8840

13337797312416142639268137111518810563150061611411858163011704013152

11110631598911178373661094312456841811994131299469130451380210521

66313604589071014315

MC1831

MC2928

14641

4392336603292822196214641

8289

1130616055S611334942213379S51321931346300753710703S4151035810818456538027S31698784861006937695352S2

11554S669089628S5

1408358555267703S43334496641455777S3

23287

14488

116201636847019450251711429618253737711334270561697120137100531321928940196472202212729151033082522323239061540416987

666899322113537715870859411314403867591725110519126965964814018633124451407778909522

15779

254573020618539281333209021214308093397423890334853585926566361603774329242

1904311224177052042513149196302180715075215562318817000

ACT-4

SIZE L W1 W2 H1 H2 P BC1 T1 BC2 T2 A B C D E F

Rev. 1

W1LSIZE

PH2H1W2W1

BC2T1BC1

CBAT2

FEDC

3.15

3.90

4.72

5.87

6.24

6.08

15.51MC406

15.04MC331

5.16

12.28MC237

10.67MC157

4.43

10.43MC105

8.35MC75

3.50

7.32MC48

6.69MC34

3.11

5.79MC20

4.91MC1

0.79 (20mm)

0.79 (20mm)

0.79 (20mm)

1.18 (30mm)

1.18 (30mm)

1.18 (30mm)

6.817.995.986.24

6.507.685.756.08

0.79 (20mm)

6.147.325.615.87

5.286.064.785.16

0.79 (20mm)

4.595.384.274.72

4.295.084.064.43

0.79 (20mm)

3.934.713.743.90

3.464.243.303.50

0.79 (20mm)

2.833.622.803.15

2.383.172.383.11

1.969 (F05)*

2.756 (F07)

2.756 (F07)

4.016 (F10)

4.921 (F12)

4.921 (F12)

3/8-16 UNC4.016 (F10)1.18 (30mm)

3/8-16 UNC4.016 (F10)1.18 (30mm)

4.016 (F10)

5/16-18 UNC2.756 (F07)1.18 (30mm)

5/16-18 UNC2.756 (F07)0.79 (20mm)

2.756 (F07)

1/4-20 UNC1.969 (F05)0.79 (20mm)

1/4-20 UNC1.969 (F05)0.79 (20mm)

2.756 (F07)

1/4-20 UNC1.969 (F05)0.79 (20mm)

1/4-20 UNC1.969 (F05)0.79 (20mm)

1.969 (F05)

#10-32 UNF*1.417 (F03)*0.79 (20mm)

#10-32 UNF1.417 (F03)0.79 (20mm)

0.59

0.71

0.93

1.10

1.42

1.30

6.363.15/5.12**1/2-13 UNC4.921 (F12)

6.103.15/5.12**1/2-13 UNC4.921 (F12)

1.22

5.753.15/5.12**3/8-16 UNC4.016 (F10)

4.843.153/8-16 UNC4.016 (F10)

0.94

4.373.155/16-18 UNC2.756 (F07)

3.883.155/16-18 UNC2.756 (F07)

0.71

3.703.155/16-18 UNC2.756 (F07)

3.193.155/16-18 UNC2.756 (F07)

0.55

-3.151/4-20 UNC*1.969 (F05)*

-3.151/4-20 UNC1.969 (F05)

0.433 (11mm)

0.551 (14mm)

0.669 (17mm)

0.866 (22mm)

1.063 (27mm)

0.866 (22mm)

3.034.721.42

2.954.331.30

0.866 (22mm)

2.933.941.10

2.523.621.22

0.669 (17mm)

2.303.070.93

2.253.070.94

0.551 (14mm)

2.093.070.71

1.852.670.71

0.433 (11mm)

1.612.090.59

1.441.890.55

**Sizes 237-633 have 3.15 x 1.18 and a 5.12 x 1.18 top mounting with (8) M5 x 0.8 threaded holes.

8.78

11.42

12.48

*The size 20 is also available with an F04 (#10-32 UNF on a 1.654 B.C.) mounting pattern in place of the F03/F05.

29.13MC2928

9.70

25.28MC1831

21.50MC1260

7.26

20.87MC1009

18.11MC633


1.18 (30mm)

1.18 (30mm)

1.18 (30mm)


12.9914.1711.5712.48

1.18 (30mm)

11.4612.6410.2411.42

10.0811.268.909.70

1.18 (30mm)

9.0910.288.118.78

7.808.986.857.26


-

-

-


3/4-10 UNC6.496 (F16)1.18 (30mm)

-

3/4-10 UNC6.496 (F16)1.18 (30mm)

5/8-11 UNC5.512 (F14)1.18 (30mm)

4.921 (F12)

5/8-11 UNC5.512 (F14)1.18 (30mm)

3/8-16 UNC4.016 (F10)1.18 (30mm)

1.65

2.24

2.2411.855.12-

1.65

10.455.12-

9.295.12-

1.46

8.525.12-

7.263.15/5.12**1/2-13 UNC4.921 (F12)

1.417 (36mm)

1.811 (46mm)

1.811 (46mm)5.796.302.24

1.417 (36mm)

5.126.302.24

4.455.121.65

1.063 (27mm)

4.065.121.65

3.434.721.46

ACT-5

TEM

P

SP

EED

AIR

VO

LUM

E

WEIG

HT

Size DA K55 Single Spring

Size Opening Stroke Closing Stroke (DA only)

Size

Opening Stroke Closing stroke Per cycle Opening Stroke Closing stroke Per cycle

Temperature Designation Temperature Range (F°) Temperature Range (C°) Bearing Material O-ring Material Grease

Rev. 1

Size

MC20

MC34

MC1

-

eights (lbs)

5.05

3.30

Single Spring

4.65MC34

3.00MC20

2.00

K55DA

MC-Series W

-

eights (lbs)

0.04

0.03

Single Spring

4.27

)

8.54

20.7513.43

(

MC75MC48

5.49MC34MC20MC1

Size Opening Stroke Closing StrokeOpening Stroke

Size

3Cubic Inches (inMC-Series Free Internal Air V

5.49

olume

15.87

32.3423.19

(DA only)

11.59

Closing Stroke

MC-Series Free Internal Air V

MC406

MC633

MC331

MC157

MC75

MC237

MC105

MC48

8.65

14.75

30.35

51.55

34.55

45.05MC633

30.05MC406

23.50

26.85MC331

21.00MC237

11.95

13.25MC157

10.45MC105

6.25

7.65MC75

5.75MC48

MC1831MC1260

0.10

0.15

0.35

0.65

0.45

0.25

0.15

0.05

MC1009

20.75

46.99

111.06

206.87

405.20590.71MC1831

341.12MC1260MC1009

131.81MC633MC406

76.28MC331MC237

30.51MC157MC105MC75

32.34

72.62

163.54

294.74

642.58994.08

484.53

195.28

104.96

56.75

MC1831

MC2928

MC1260

MC633

MC1009

Double Acting

51.55

104.70

222.00

149.00

180.00MC2928

124.00MC1831

82.95

87.20MC1260

72.45MC1009

45.05MC633

MC-Series Speed of Operation (sec)

MC29280.65

1.75

4.20

2.50

1.05

Double Acting

Spring Return

MC-Series Speed of Operation (sec)

1502.40911.08MC2928

1502.40

0.90.8

0.4

0.3

Size

0.2

Closing stroke

MC237

0.6MC157MC105

0.3MC75MC48

0.2MC34MC20MC1

Opening Stroke

0.4

0.6

0.9

1.62.0

Opening Stroke

1.1

1.20.80.6

0.70.50.4

0.40.30.2

Double Acting

0.2

Per cycleClosing stroke

-

0.4

0.6

1.11.4

Closing stroke

1.2

0.90.90.7

0.50.50.4

0.30.30.3

Spring Return

-

Opening Stroke

-

0.7

1.1

2.02.6

Per cycle

1.6

0.9

0.6

3.54.0

2.7

1.7

1.2

MC2928MC1831

2.4MC1260MC1009

1.4MC633MC406MC331

emperature Specifications

2.5

3.5

5.9

8.57.5

4.54.0

4.93.22.5

2.81.81.41.3

MC-Series T

emperature Specifications

1.5

2.1

4.0

5.04.6

4.54.1

2.83.52.5

1.81.81.51.4

2.9

3.9

7.5

9.58.7

5.3

3.3

tandard T

Low T

High T

emperature

S

TTemperature Designation

-58° to 176°

-4° to 176°

5° to 320°

emperature Range (F°)

emp T Temp

empHigh T

emptandard T

Temperature Designation

Delrin/Bronze Impregnated PTFE


PPSU/Bronze Impregnated PTFE

emperature Range (C°)

-50° to 70°

-15°to 160°

-20° to 80°

Temperature Range (F°)

Low T


Viton

O-ring Material


PPSU/Bronze Impregnated PTFE

Bearing Material

Standard

Standard

emp

Grease

emp NBRLow T

High TViton

NBR

O-ring Material



CSA Certified

Output Torque.................................Cycle Time......................................Duty Cycle......................................Motor..............................................

Thermal Over-Load Protection.......Enclosure.......................................Enclosure Option............................Enclosure Material..........................Enclosure Coating...........................Fasteners........................................Output Shaft...................................Manual Override.............................Friction Brake.................................Wired for light indication................ Lock Rotor Current........................Weight............................................Lubrication.....................................Installation.....................................Temperature...................................Heater Required at 0º F. and BelowSwitches: 10 A 1/2 HP 125, 250 Vac 0.1 A, 125 Vdc

100 Lb.-In.2.5 Sec/90º Rotation75%115Vac, 60Hz, 1Ph. PSC(Optional Voltages Available)Std.NEMA 4NEMA 7 (Omit Manual Override)Cast AluminumThermally Bonded Polyester PowderS.S.S.S.Std. (Except NEMA 7 & DC Motors)Std.Std..55 Amp5 Lbs.PermanentUniversal-40º F. to +150º F.

SPECIFICATIONS:

S

F030.354”Star

(9mm)

F040.433”Star

(11mm)

F034, 1/4-20 TAP

0.44” DP.1.968” B.C.

F044, 1/4-20 TAP

0.44” DP.2.121” B.C.

F034, 10/24 TAP

0.44” DP.1.417” B.C.

F044, 10/24 TAP

0.44” DP.1.653” B.C.

A B C

NOTE:ALLOW 2.5” FOR COVER REMOVAL

7K............................ 12K.......................... 14K.......................... 27K..........................C

SPECIFICATIONS:Output Torque.....................................................................

Cycle Time........................................Duty Cycle........................................Optional Extended Duty....................Cycle Time (W/Ext. Duty).................Motor...............................................

Thermal Over-Load Protection.........Enclosure.........................................Enclosure Material...........................Enclosure Coating............................Mounting Dim..................................Fasteners.........................................Output Shaft....................................Manual Override..............................Friction Brake..................................Wired for light indication.................Terminal Strip Connection............... Lock Rotor Current..........................

Weight.............................................Lubrication.......................................Installation.......................................Temperature.....................................Heater Required at 0º F. and BelowSwitches: 15 A 1/2 HP 125, 250 Vac 0.5 A, 125 Vdc

200 Lb.-In.300 Lb.-In.5 Sec/90º Rotation25%75%10 Sec/90º Rotation115Vac, 60Hz, 1Ph. PSC(Optional Voltages Available)Std.NEMA 4Die Cast AluminumThermally Bonded Polyester PowderISO 5211 F05S.S.S.S.Std. (Except DC Motors)Std.Std.AWG 14SD, .75 AmpSDX, .99 Amp6 Lbs.PermanentUniversal-40º F. to +150º F.

SPECIFICATIONS:


7K............................ 12K.......................... 14K.......................... 27K..........................C

CSA Certified File No. LR79567C

7K............................ 12K.......................... 14K.......................... 27K..........................C

MCR200IMCR300I

MCR100I





LX............................C LX............................D

................................. ................................. .................................C .................................. ..................................D

............................W

CSA Certified File No. LR79567 Class I Groups C & Class II Groups E, F &

G Div. I & II

..................................C

.................................C

LX............................C LX............................D

................................. ................................. .................................C .................................. ..................................D

............................W

SPECIFICATIONS:Output Torque ................................. .................................Cycle Time.......................................Duty Cycle.......................................Optional Extended Duty...................Cycle Time (W/Ext. Duty).................Motor...............................................


Weight.............................................Lubrication......................................Installation.......................................Temperature.....................................Heater Required at 0º F. and BelowSwitches: 15 A 1/2 HP 125, 250 Vac 0.5 A, 125 Vdc

200 Lb.-In.300 Lb.-In.5 Sec/90º Rotation25%75%10 Sec/90º Rotation115Vac, 60Hz, 1Ph. PSC(Optional Voltages Available)Std.NEMA 7Cast AluminumThermally Bonded Polyester PowderISO 5211 F05S.S.S.S.OptionalStd.Std.AWG 14SR, .75 AmpSX, .99 Amp15 Lbs.PermanentUniversal-40º F. to +140º F.

SPECIFICATIONS:

S


LX............................C LX............................D

................................. ................................. .................................C .................................. ..................................D

............................W

Select This Enclosure When Positioner, Timer, Brake or Speed Control is Required C

..................................C

.................................C

LX............................C LX............................D

................................. ................................. .................................C .................................. ..................................D

............................W

SPECIFICATIONS:Output Torque.................................. ..................................Cycle Time.......................................Duty Cycle.......................................Optional Extended Duty...................Cycle Time (W/Ext. Duty).................Motor...............................................


Weight.............................................Lubrication......................................Installation.......................................Temperature.....................................Heater Required at 0º F. and Below Switches: 15 A 1/2 HP 125, 250 Vac 0.5 A, 125 Vdc

200 Lb.-In.300 Lb.-In.5 Sec/90º Rotation25%75%10 Sec/90º Rotation115Vac, 60Hz, 1Ph. PSC(Optional Voltages Available)Std.NEMA 4Cast AluminumThermally Bonded Polyester PowderISO 5211 F05S.S.S.S.Not AvailableStd.Std.AWG 14SR, .75 AmpSX, .99 Amp8 Lbs.PermanentUniversal-40º F. to +150º F.

.................................C


6

MCRB200I/MCRB300I MCR W/NEMA 4/7



LX............................C LX............................D

SPECIFICATIONS:Output Torque................................. ................................. ................................. .................................Cycle Time....................................... .................................. ..................................Duty Cycle.......................................Motor...............................................

Thermal Over-Load Protection.........Enclosure.........................................Enclosure Option.............................Enclosure Material...........................Mounting Dim..................................Enclosure Coating............................Fasteners.........................................Output Shaft....................................Manual Override..............................Friction Brake..................................Wired for light indication.................Terminal Strip Connection............... Lock Rotor Current.......................... ............................Weight..............................................Lubrication......................................Installation.......................................Temperature.....................................Heater Required at 0º F. and BelowSwitches: 15 A 1/2 HP 125, 250 Vac 0.5 A, 125 Vdc

400 Lb.-In.675 Lb.-In.1000 Lb.-In.1500 Lb.-In.10 Sec/90º Rotation15 Sec/90º Rotation30 Sec/90º Rotation25%115Vac, 60Hz, 1Ph. PSC(Optional Voltages Available)Std.NEMA 4NEMA 7Cast AluminumISO 5211 F07Thermally Bonded Polyester PowderS.S.S.S.Std. NEMA 4, Opt. NEMA 7Std.Std.AWG 14.75 Amp1.1 Amps13 Lbs. NEMA 4, 16 Lbs. NEMA 7 PermanentUniversal-40º F. to +150º F.

D

..................................C

.................................C

LX............................C LX............................D

................................. ................................. .................................C .................................. ..................................D

............................W

Dimensions in inches

A

B

C

D

Enclosure

8.57.0

2.38 3.13

2.812.81

2.63 3.38

NEMA 4 NEMA 7


..................................C

67

CSA Certified

LX............................C LX............................D

................................. ................................. .................................C .................................. ..................................D

..................................C

.................................C

MCR400I, MCR675I,MCR1000I, MCR1500I,MCRB400I, MCRB675I,MCRB1000I, MCRB1500I

NOTE: MCRB - Includes Motor Brake

All units are supplied with two limit switches for electrically controlling open and close positions; a mechanical stop is set at the factory for positioning the designated fail position. The designated fail position is available in both open (CCW rotation) or close (CW rotation) position. Spring return actuators are not intended to be used in control applications.

200 Lb.-In.10 Sec/90º Rotation3 Sec/90º Rotation25%115 Vac, 60 Hz, 1 Ph. PSC Or220 Vac, 60 Hz, 1Ph.Std.NEMA 4NEMA 7Cast AluminumThermally Bonded Polyester Powder S.S.S.S.AWG 14.75 Amps13 Lbs.PermanentISO 5211 F07Universal0º F. to +150º F.

Output Torque ..................................Cycle Time.....Power Stroke............. Spring Stroke.............Duty Cycle........................................Motor...............................................

Thermal Over-Load Protection.........Enclosure ........................................Enclosure Option..............................Enclosure Material...........................Enclosure Coating............................Fasteners.........................................Output Shaft.....................................Terminal Strip Connection............... Lock Rotor Current..........................Weight.............................................Lubrication.......................................Mounting.........................................Installation.......................................Temperature.....................................Heater Required at 32º F. and BelowSwitches: 15 A 1/2 HP 125, 250 Vac 0.5 A, 125 Vdc

SPECIFICATIONS:

E


NOTE:Equipped with Power on Brake

Torque (Lb.-In.)

Cycle Time Sec./90º Rotation

Lock Rotor Current

Spring Start

Spring End

Power Stroke

Power Stroke

Spring Start

600 800

400

400

600

600

12 Sec 12 Sec

3 Sec 3 Sec

2.0 Amp 2.0 Amp

SPECIFICATIONS:

S

Electric Spring Return Wiring Diagram:


MCSRE400MCSRE600

MCSRE200





Typical Wiring Diagram

S

Spr

ACTUATOR WIRING

MC SERIES ELECTRIC ACTUATORS: OPTIONS VOLTAGES: 120 VAC, 220 VAC 1 PH, 24 VAC, 24VDC, 12 VDC

AUX. SWITCHES: 1 SWITCH, 2 SWITCHES MOTOR BRAKE: REQUIRED FOR BUTTERFLY VALVES

1 K POT VALVE POSITIONER: 4-20 MADC OR 0-10 VDC HEATER THERMOSTAT SPEED CONTROL EXTENDED DUTY MOTORS

TIMER THREE POSITION DIAL POSITION INDICATON 4-20 MADC TRANSMITTER REMOTE ON AND OFF AND LOCAL TWO WIRE RELAY TORQUE SWITCHES SPECIAL MOUNTING MALE OR ISO HOUSING, NEMA 4/4X AND NEMA 7

Typical Wiring DiagramWith Two Auxiliary Switches

S

Spr

Type Torque Operating Flangein-lbs time s/90° ISO

OA3 310 5 F05 / 07

OA8 885 5 - 25 - 50 F05 / 07OA15 1350 15 - 25 F07

QUARTER-TURNELECTRIC ACTUATORTYPE OA

DESCRIPTION:

Type OA Quarter-turn actuators offer a verycompact waterproof body with the same sturdyfeatures of larger industrial actuators:

largely dimensioned worm and quadrant outputgear (naturally self locking), ease of adjustment,precise and vibration proof end of trazvel system,heavy duty motors with internal thermalprotection, emergency manual handwheel,easy to read position indicator, ISO flange andremovable socket permits direct or indirectmounting on any type of quarter-turn valve.

SPECIFICATIONS:

Quarter-turn, watertight body to NEMA 4, 4X & 6,proportional position indicator, self locking gear,S4-30% duty rating motor, class F insulated, 2 endof travel switches adjustable over the entire travel,anti-condensation heater, 2 adjustable mechanicalstops, thermal protection, emergency handwheelmounted on the final reduction stage, 2 conduitentries, combined with F05/F07 ISO flange.

OPTIONS:

- 2 auxillary limit switches (free contacts)

- Position sensor by potentiometer 1000 Ω

- Position transmitter 4-20 mA, type TAM

- INTEGRAL+ local control

- MiniGRAL+ remote control

- MiniGAM+ or PosiGAM+ modulating control

TECHNICAL DATA



Rev 0313



Type A B C ØD Weight lbsOA3 9.88” 3.54” 6.31” Ø2.36” 12OA8 11.5” 3.54” 7.88” Ø2.36” 15OA15 14.63” 4.38” 10.24” Ø3.94” 17

DIMENSIONAL DRAWING:

Note: The OA15 drive socket has 4 engagement claws.

OA Series

Rev 0313



Type Torque Operating Flangein-lbs time s/90° ISO

AT25 2,225 15 - 25 - 50 F07/10AT50 4,500 25 F10/07AT100 8,850 24 F12AT200 22,125 29-59 F16AT400 35,400 53 F16

QUARTER-TURN ELECTRICACTUATORTYPE AT

DESCRIPTION:

The AT range offers a selection of heavy dutycompact quarter turn actuators designed to operateall kinds of ball, butterfly valves, as well as largeindustrial dampers, maintenance free for many years:

largely dimensioned final worm and quadrant gearreduction (totaly self locking), easy to adjust,precise and vibration proof end of travel systemand torque limiting device, heavy duty single or 3phases motors protected by thermal overload,easy to operate manual handwheel, easy to readposition indicator, ISO flange and removablesocket permits direct or indirect mounting on anytype of quarter-turn valve.

SPECIFICATIONS:

Self-locking quarter-turn, watertight body to NEMA 4,4X & 6, proportional position indicator, S4-30% dutyrating motor, class F insulated, 2 end of travelswitches and 2 auxilliary limit switches (dry contacts)adjustable over the whole travel, 2 independentlyadjustable torque limit switches, anti-condensationheater, 2 adjustable mechanical stops, thermalprotection, emergency handwheel mounted on thefinal reduction stage, 2 conduit entries, ISO F07/F10combined flange.

OPTIONS:

Position sensor by potentiometer 1000 Ω

Position transmitter 4-20 mA

INTEGRAL+ control

MiniGAM+ or PosiGAM+ positioner

Special needs: ask us

TECHNICAL DATA

Rev 0313




Note: AT50 sockets have 4 claws.

AT 25/50 Series

Rev 0313




AT 100 Series

NET WEIGHT

AT 100 - 104 lbs

Handwheel clutch

3.54

4 "

1.575 "

*3

*3

Position indicator

Adjustable mechanical endstops 90° (+/- 2°)

Ø11.808 "

7.875 "

16.766 "

4.48

9 "

20.4

95 "

*1

ISO 5211F12

View A of the flange

Ron

delle

de

cent

rage

Cen

terin

g rin

g

13.393 "

17.387 "

0.118 "

Ø3.

347

"f8

F12 = 8 x M12Prof./Depth: 0.709"

Ø5.

906

"

Ø4.

922

"

45°

90°




AT 200 Series

NET WEIGHT

AT 200 - 148 lbs

Handwheel clutch

3.54

4 "

1.575 "

*3

*3

Position indicator


Ø11.808 "

13.109 "

18.181 "

7.41

5 "

26.1

38 "

*1

ISO 5211F16

View B of the flange

Flat

ring

(OP

TIO

NA

L)

Cable entries

14.241 "

0.197 "

Ø5.

119

"f8

0.197 "

Ø8.

269

"

Ø5.

138

"

17.388 "

F16 = 4 x M20Prof./Depth: 1.181"

Ø8.

269

"

Ø6.

497

"

45°

90°




AT 400 Series

NET WEIGHT

AT 400 - 148 lbs

Handwheel clutch

3.54

3 "

1.575 "

*3*3

Position indicator


Ø11.807 "

11.331 "

18.179 "

*1

Cable entries

Emergency Handwheel

Ø5.

118

"f8

0.197 "

14.239 "

17.386 "

26.1

37 "

6.07

7 "

F16 = 4 x M20Prof./Depth: 1.181"

ISO 5211F16

View A of the flange

Ø8.

269

"

Ø6.

497

"

45°

90°



3/2 • 5/2SERIES8551

Direct Mount

Solenoid Enclosures

Approvals:SC, WT: UL recognized component, CSA certified.EF: UL and CSA solenoid approval. Meets applicable CEdirectives. Refer to Engineering Section for details.

Construction

Electrical

Nominal Ambient Temperature Ranges:SC: AC/DC: 5˚F to +140˚F (-15˚C to 60˚C)

EF: AC: 5˚F to +104˚F (-15˚C to 40˚C)DC: 5˚F to +77˚F (-15˚C to 25˚C)

WT: AC: 5˚F to +104˚F (-15˚C to 60˚C)DC: 5˚F to +77˚F (-15˚C to 25˚C)

Note: For temperatures below 32˚F (0˚C) moisture-free airmust be used. Refer to Engineering Section for details.

4qwer

Pilot Operated

Direct Mount High Flow ValvesAnodized Aluminum Bodies

Direct NAMUR Mount • 1/4" NPT

Valve Parts in Contact with Fluid Body Black Anodized Aluminum Spring Phosphate treated black steel Shading Coil Copper Seals NBR + PUR Core and Core tube Stainless Steel / Brass End Covers and Plate 6/6 glass filled PA/FV Spool Aluminum Internal Parts Zamak, Steel, CA

Features

• Compact spool valve convertible from 3/2 to 5/2.

• NAMUR Mount construction.

• Standard manual operator.

• DIN, Watertight and Explosionproof solenoids available.

• Single and dual solenoid constructions.

• Mountable in any position.

Standard: - PrefixSC = IP65 type DIN (open frame) per 46244WT= Combination General Purpose and Watertight Types 1, 2, 3, 3S, 4, and 4X EF = Combination Explosionproof and Watertight Types 3, 3S, 4, 4X, 6, 6P, 7, 9

CLASS 1, DIV. 1 (Groups A - D) and CLASS 1, DIV.2 Type 9 (Groups E-G)

Optional:CENELEC (EEx d,m,em, and i)Low Power, Intrinsically Safe, and Red-Hat II versions. Consult factory for details.

Option:Metering-Specify suffix “M” when ordering. i.e.: SC8551A001MMS

Standard Coiland Class of

InsulationEnclosure

Type

Watt Rating and Power Consumption

Spare Coil Part Number

DCWatts

ACWatts

VA Holding

VAInrush AC DC

F SC 3 2.5 3.5 6 400125 400125

F EF 6.9 6.3 7 10.1 266762 270007

F WT 6.9 6.3 7 10.1 266763 270008 Standard Voltages: SC: 24, 120, 240 volts AC, 50-60 Hz; 12, 24, 120 volts DC. WT and EF: 24/50-60Hz, (120/60, 110-120/50) , (240/60, 220-240/50) volts AC; 6, 12, 24, 120 volts DC. Notes: Order as 120/60, 110/50 Order as 240/60, 220/50

3/2 5/2

122 4 10

531

122 4 14

531

122 4

531

122 4

531

%

^

)



Specifications (Metric units)

Specifications (English units)

4

Dimensions: inches (mm)

Constr. Ref. 1

SERIES8551Direct Mount

Pipe Size (ins.)

Orifice Size (mm)

KvFlow

Factor(m3/h)

Pilot Pressure

(bars)

Fluid Temperature ˚C

(for single and dual solenoid) Single Solenoid Dual Solenoid

Watt Rating/Class of CoilInsulation

Minimum Maximum MinimumMaximum

ACMaximum

DC Catalog NumberConstr.Ref. No. Catalog Number

Constr.Ref. No. AC DC

OPEN FRAME DIN COIL

1/4 6.4 .6 2 10 -15 60 60 SC8551A1MS 1 SC8551A2MS 3 2.5 3

WATERTIGHT ENCLOSURE

1/4 6.4 .6 2 10 -15 40 25 WT8551A1MS 2 WT8551A2MS 4 6.3 6.9

EXPLOSIONPROOF ENCLOSURE

1/4 6.4 .6 2 10 -15 40 25 EF8551A1MS 2 EF8551A2MS 4 6.3 6.9

Note: 1/8 inch NPT exhausts.

Pipe Size (ins.)

Orifice Size (ins.)

Cv FlowFactor

Pilot Pressure

Fluid Temperature ˚F

(for single and dual solenoid) Single Solenoid Dual Solenoid

Watt Rating/ Class of CoilInsulation

Minimum Maximum MinimumMaximum

ACMaximum

DC Catalog NumberConstr. Ref. No. Catalog Number

Constr. Ref. No. AC DC

OPEN FRAME DIN COIL

1/4 1/4 .7 30 150 5 140 140 SC8551A1MS 1 SC8551A2MS 3 2.5 3

WATERTIGHT ENCLOSURE

1/4 1/4 .7 30 150 5 104 77 WT8551A1MS 2 WT8551A2MS 4 6.3 6.9

EXPLOSIONPROOF ENCLOSURE

1/4 1/4 .7 30 150 5 104 77 EF8551A1MS 2 EF8551A2MS 4 6.3 6.9

Note: 1/8 inch NPT exhausts.

Shown with Metering Option



4Dimensions: inches (mm)

Constr. Ref. 2


Constr. Ref. 3





4Dimensions: inches (mm)

Constr. Ref. 4





Easy Wire TerminationSpace for the most difficult installations.

S

Introducing the “PrE2” Proximity SensorEncased is a Sentar housing and epoxy Ackralite hermetically sealed, the “PrE2”proximity sensor provides the industry’s foremost protection from moisture,shock and corrosive environments and electronic spikes that damage and short-en the life cycle capability of traditional PIDs. When accuracy, performance andreliability are critical, the Senitec “PrE2” provides the answer.

E

ENCLOSURE TYPEZ=ALUMINUMY=STAINLESS STEEL

CONDUITSA=STD 2 3/4" FEMALEB=3 3/4" FEMALEC=2 3/4" FEMALE, 1 1/2" MALE

BEARINGSB= STD BRONZES=STAINLESS STEEL

INDICATORA=STD 90 DEG BLACK/YELLOWB=90 DEG BLUE/WHITEC=90 DEG RED/WHITED=90 DEG GREEN/WHITEE=90 DEG RED/GREENF=90 DEG 3 WAYG=90 DEG 3 WAYH=90 DEG 3 WAYI=180 DEG 3 WAYJ=180 DEG 3 WAYK=90 DEG 4 WAYL=DEFINED BY USERN=NONE

SWITCH TYPEA=STD 10 AMP MECHANICALB=0.1 AMP GOLD MECHANICALC=3 AMP PROXIMITYD=1 AMP PROXIMITYE=2 AMP DPDT MECHANICALF=INDUCTIVEG=AS-I ®

NUMBER OF SWITCHES2=23=34=40=NONE

SHAFT1=303 SS NAMUR2=316 SS NAMUR3=303 SS 1/4 DD4=316 SS 1/4 DD

TERMINAL STRIP1=8 POLE FIXED2=8 POLE PLUG IN3=14 POLE FIXED4=14 POLE PLUG IN

MOUNTING1=80MM X 20MM NAMUR2=80MM X 30MM NAMUR3=130MM X 30MM NAMUR4=130MM X 20MM NAMUR5=2.25 SQ W (4) 5/16 - 18

SOLENOID0=NONE1=3 WAY 24VDC 0.2 AMP2=4 WAY 24VDC 0.2 AMP

Z A B A A 2 1 1 5 0

ENCL

OSUR

E TY

PE

COND

UITS

BEAR

INGS

INDI

CATO

R

SWIT

CH T

YPE

NO. O

F SW

ITCH

ES

SHAF

T

TERM

INAL

STR

IP

MOU

NTIN

G

SOLE

NOID

NEMA 7NEMA 7Part Numbering Chart

CL 1 II Gr ABCDEFG, Div. I II

NEMA 7NEMA 4

No Other Limit Switch Has This Much Experience With Valve Position and Control Indication.

SwitchesAll switch configurations, mechanical, inductive, SPDT,

DPDT, SPDT hermetically sealed proximity sensors,solenoid valves and analog feedback. Mechanical

Switches 10 amp SPDT as standard, enclosed on a PCBboard with no exposed wiring. Also available are .100 ampand gold plated SPDT switches for low power and intrinsi-

cally safe applications.

Easy “Set and Forget” Cam DesignThis patented setting system uses no mechanical devices (springs or screws) foradjustment. Senitec utilizes a unique internal leaf spring design, which preciselypositions and LOCKS on to a splined shaft, which prevents calibration and life cycleinaccuracies. When needed, the cam system is easily adjusted using no tools.

E

ENCLOSURE TYPEA=EASTAR ® (SS INSERTS)B=ALUMINUMC=STAINLESS STEEL

CONDUITSA=STD 2 1/2" FEMALEB=3 1/2" FEMALEC=2 1/2" FEMALE, 1 1/2" MALE

BEARINGSE=STD EASTAR (R)B= BRONZES=STAINLESS STEEL

INDICATORA=STD 90 DEG BLACK/YELLOWB=90 DEG BLUE/WHITEC=90 DEG RED/WHITED=90 DEG GREEN/WHITEE=90 DEG RED/GREENF=90 DEG 3 WAYG=90 DEG 3 WAYH=90 DEG 3 WAYI=180 DEG 3 WAYJ=180 DEG 3 WAYK=90 DEG 4 WAYL=DEFINED BY USERN=NONE

SWITCH TYPEA=STD 10 AMP MECHANICALB=0.1 AMP GOLD MECHANICALC=3 AMP PROXIMITYD=1 AMP PROXIMITYE=2 AMP DPDT MECHANICALF=INDUCTIVEG=AS-I ®

NUMBER OF SWITCHES2=23=34=40=NONE

SHAFT1=303 SS NAMUR2=316 SS NAMUR3=303 SS 1/4 DD4=316 SS 1/4 DD

TERMINAL STRIP1=8 POLE FIXED2=8 POLE PLUG IN3=14 POLE FIXED4=14 POLE PLUG IN

MOUNTING1=80MM X 20MM NAMUR2=80MM X 30MM NAMUR3=130MM X 30MM NAMUR4=130MM X 20MM NAMUR5=2.25 SQ W (4) 5/16 - 186=80MM X 10MM NAMUR

SOLENOID0=NONE1=3 WAY 24VDC 0.2 AMP2=4 WAY 24VDC 0.2 AMP

A A E A A 2 1 1 1 0

ENCL

OSUR

E TY

PE

COND

UITS

BEAR

INGS

INDI

CATO

R

SWIT

CH T

YPE

NO. O

F SW

ITCH

ES

SHAF

T

TERM

INAL

STR

IP

MOU

NTIN

G

SOLE

NOID

NEMA 3,NEMA 3, 4,4, 4X4XPart Numbering Chart

E

AAEAA21110 Limit Switch

BULLETIN NO. AR-13.00

AccuTrak® 2000

General Purpose/Explosionproof

VDC

24

125

250

AMPS10

10

VAC125

250

VAC125

250

AMPS15

15

10

.50

.25

SPDT (V3) DPDT (Licon)

StandardSensorOptions

Micro-Switch V3

0-100%PositionTransmission

Resistive Output Signal1000 ohms

1 watt

Conductive Plastic

100,000 cycles

Standard Output Signal

Power Rating at 70°C

Elements

Rotational Life (no load)

Current Output Signal4-20 mA DC, 2 wire

5-38 VDC

950 ohms

-24°C to 85°C

Standard Output Signal

Power Requirements

Max. Load Resistance at 24 VDC

Operating Temperature

High Visibility Position Monitoring

The AccuTrak 2000 is designed to enable the process engineer to add as much feedback from a control valve as the situationrequires. The NEMA 4, 4x, 7, 9rated aluminum enclosure isequipped with two mechanicalswitches and a Beacon high visibility monitor for instant recognition of valve position up todistances of 150 feet. A uniqueself-locking, spring-loadedTouchSet cam mechanism allowsfor instantaneous hand setting oflimit switches requiring only fiveseconds each. A pre-wired numbered and color coded terminal block provides ease andconvenience of wiring. Optionalanalog transmitters provide full

range monitoring of valve position throughout a 0-100%range. Point to point limitswitch signalling combined with continuous on-site visual monitoring and optional analogoutput are all available in onecompact UL/CSA enclosure.

Dual Display Monitor withBeacon® and TouchSet® Cams



AccuTrak® 2000

BOTTOM VIEW

5/16-18 UNC TAP X.44/11.2 DP, 4 PLC'S

5.29134.44.05

102.9 2.2657.5

2.25 SQU57.2

1.1328.6

OPEN

1/2" NPT

.84/21.3

SIDE VIEW

2.3459.4

+.000-.002+.00-.05

FLAT DIA

DIA

2.9474.7

6.54166.1

.3759.5

2.6065.9

2.6567.2

5.29134.4

1.1328.6

.5614.2

.44/11.2 TYP4 PLC'S

.2506.35

.256.3

OPEN3/4" NPT2 PLC’S

SIDE VIEW

2.3459

DIA

+.000-.002

FLAT DIA

2.9475

1.7544

.256.56

14

.9524

.7218

.3759.52

.2506.35

.6216

1.1228

BOTTOM VIEW

SQU

2.2557

4.00102

6.13156

6.42163

5/16 - 18 UNC TAP.44/11.2 DP, 4 PLC’S

DIMENSIONS (inches /mm)

2004 & 2085

2007X

ENCLOSURE BEACONTM 3-WAY BEACONTM TRANSMITTERS

20042 SPDTMechanical SwitchesNEMA 4, 4x

2007X2 SPDTMechanical Switches

NEMA 4, 4x, 7, 9Class I, Grps. C & DClass II, Grps. E, F & GDivisions 1 & 2

20852 SPDTMechanical SwitchesNEMA 4, 4x

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

OPEN

90° RotationSTANDARD

(Black & Yellow)BY

ANSI YELLOW(Inherently Hazardous)

AY

ANSI GREEN(Liquid-Low Hazard)

AG

ANSI BLUE(Gas-Low Hazard)

AB

ANSI RED(Fire Quenching)

AR

B1

B5

B7

B9

90° Rotation

90° Rotation

180° Rotation

180° Rotation

B3

1000 ohmsRS

4-20 mACS

No output shaft(cannot accept beacon)

UL (Underwriters Laboratories, Inc.)

CSA (Canadian Standards Association)

AREA CLASSIFICATIONS

NEMA 4, 4x, 7, 9

Class I, Groups C, D

Class II, Groups E, F, G,

Divisions 1 & 2

APPROVALS / CERTIFICATION

ORDERING GUIDE

Ordering Example: Dual Display Monitor (2 SPDT switches) with standard black and yellow Beacon, 1000 K potentiometer (NEMA-4 enclosure). 2004-BY-RS

Options Available: 4 SPDT switches (2007X only), 2 DPDT switches, epoxy coatings, anodizing, gold alloy contacts, optional terminalstrips, resistive outputs. (Consult Price Sheet)

ENCLOSUREConduitEntries

Terminal Strip

NEMA 4: (1) 1/2” NPTNEMA 4, 4x, 7, 9: (2) 3/4”NPT

8 contacts standard16 contacts available

MATERIALS OF CONSTRUCTIONHousing

Cover

Coating

Shaft

Fasteners

Beacon

Die Cast Aluminum

Die Cast Aluminum

Polyurethane

Stainless Steel

Stainless Steel

Copolyester

Westlock reserves the right to change product designs and specifications without notice, and is not responsible for errors and omissions.



MOUNTING

PLATE

3/8-16 x 1-1/2”

LONG

HEX HEAD

MACHINE

SCREW w/

LOCK

WASHER and

NUT¼-20 x 1”

HEX

HEAD

SCREW w/

LOCK

WASHER

COUPLER

Adaptr_plate_rev0.CDR

MOUNTING

PLATE

3/8-16 x 1-1/2”

LONG HEX

HEAD

MACHINE

SCREW w/

LOCK

WASHER and

NUT

¼-20 x 1”

HEX HEAD

SCREW w/

LOCK

WASHER

COUPLER

Actuator Mounting Plate Kit

This kit is intended to provide a secure and stable mounting surface for thevalve actuator. The mounting plate must be attached to the actuator first andthen to the valve .Use only fastening hardware and coupler provided.

1- Pneumatic actuators are normally shipped in the closed position. Electricactuators, on the other hand are shipped in the open position.

. (NOTE: Actuators are normallymounted in line with flow. As shown in illustration.)2- Attach the to the actuator first using the 1/4-20 x 1.0” longhex head screws.3- The is required for an effective connection between the valve stemand actuator. It must be in place for the assembly to be complete.4- Attach the / actuator sub-assembly to the valve with the 3/8-16 x 1-1/2” long hex head screws as shown.5- Cycle the final assembled unit to assure proper operation.

Check to assurevalve and actuator are in the same position

mounting plate

coupler

mounting plate

The information presented on this sheet is correct at the time of publication. Milwaukee Valvereserves the right to change design, and/or material specifications without notice. For the mostcurrent information access .www.milwaukeevalve.com

PneumaticActuator

ElectricActuator



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