Why Choose Adaptaflex

Adaptaflex – The Brand You Can Trust

Third Party Testing & Approvals

• IEC61386 Performance Classification Standard - the first major conduit manufacturer to achieve third party accreditation to the EN50086/IEC 61386 Standard from the British Standards Institution (BSI).     

•BSI Kitemark - the only major conduit manufacturer to achieve third party accreditation through the BSI Kitemark scheme.  

• ISO9001 Quality Standard - We conform to ISO 9001:2000, the internationally recognised standard for Quality Management Systems.     BS EN ISO14001 Environmental Standard

• Again we lead the way by being the first conduit manufacturer to comply with this Standard.

Rail Projects Completed as at June 2011

Company Country Client Project Product Used (Conduit & Fittings)

BOMBARDIER TS FRANCE NATS NATS PROJECT PI, PR and ATS Fittings

CSR Zhuzhou China Wuhan State Wuhan Line 1 ATS connectors and PI – Jumper Assembly

CSR Zhuzhou China KL City Malaysia EMU PI and ATS Fittings

Nanjing Puzhen Rolling Stock China TBC Suzhou Line 1 PA and ATS Fittings

Nanjing Puzhen Rolling Stock China TBC Hong Kong Line – Metro PA and ATS Fittings

Nanjing Puzhen Rolling Stock China TBC Bombay Metro PA and ATS Fittings

Nanjing Puzhen Rolling Stock China TBC Bombay Narrow Train PA and ATS Fittings

CAF Spain Columbia Municipal

Medellin Underground PR, PI and ATS Fittings

CAF Spain Turkey, Istanbul Tram PR, PI and ATS Fittings

CCR China Brazil HST  

CAF Spain Northern Ireland Metro

Metro 4000 series PR & ATS Fittings

CAF Spain Algiers Metro PR, PI and ATS Fittings

CAF Spain Brussels Metro PR & ATS Fittings

Nanjing Puzhen Rolling Stock China TBC Hangzhou Line 1 PA and ATS Fittings

Nanjing Puzhen Rolling Stock China TBC Quinghai - Tibet PA and ATS Fittings

CAF SPAIN DEHLI 200 CARRAIGE DMU PR and ATS Fittings

CAF Spain Zaragoza Municipal

Zaragoza Tram PI, PR and ATS, TCBRD Conduit

CSR Zhuzhou China Shenzhen Line 5 - EMU PA, PR and ATS Fittings

CSR Zhuzhou China Shanghai Line 11 - EMU PA, PR and ATS Fittings

Rail Projects Completed as at June 2011

Company Country Client Project Product Used (Conduit & Fittings)

SCOMI Indonesia MMRD mumbai Monorail PR and ATS Fittings SPLHC Conduit and Fittings

CAF Spain Madrid Metro 8000 Series PR and ATS Fittings

CAF Spain Madrid Metro 3000 Series PR and ATS Fittings

CAF Spain / Brazil Sao Paulo Metro PR and ATS Fittings

CAF Spain / Turkey

Izmir DMU PR and ATS Fittings

RCF / ICF India Indian railways DMU PR & ATS Fittings

NEVZ Russia Various DMU & Lokos PI and PSL Conduit

Metrovagonmash Russia Moscow C.C. Moscow U-Ground PR and ATS Fittings

RSI (Corifer) Italy Alstom Pendolino TI CP and AL Fittings

CSR Zhuzhou China Guangzhou Line 3 EMU PR and ATS

Alstom Italy Finland / Russia St Petersburg / Finland Pendolino

SPLHC Conduit and Fittings

BOMBARDIER AUSTRIA VIENNA UNDERGROUND S Conduit – S Fittings

ELIN AUSTRIA ELIN TRAMS PR – ATS Fittings

METRA Chicago USA Chicago Rail cars PR – ATS Fittings

Union Carriages SA Spoornet DMU – 19E PR, SP, SPL and ATS

Union Carriages SA Spoornet DMU – 15E PR, SP, SPL and ATS

CAF Spain Edinburgh Trams Electric Trams PR, PI and ATS

CAF Spain Chile Metro - Santiago PR, PI and ATS

Shanghai Faiveley Railway Technology Co Ltd

China China Rail 200KMh HST PR and PI ATS

Rail Projects Completed as at June 2011

Company Countr

yClient Project Product Used (Conduit & Fittings)

Shanghai Faiveley Railway Technology Co Ltd China China Rail KDL42-5HL, Shanghai Line 9 & 7

PR and PI ATS

Shanghai Faiveley Railway Technology Co Ltd China China Rail KL42-5ZL – Shenzhen Line 1 PR and PI ATS

Shanghai Faiveley Railway Technology Co Ltd China China Rail Wuhan Line 2 PR and PI ATS

Shanghai Faiveley Railway Technology Co Ltd China China Rail KL29-BJD A/C units PR and PI ATS

CSR Zhuzhou China China Rail Shanghai Line 11, DMU PR and PI ATS

Nanjing Puzhen Rolling Stock China Indian Rail Dehli Line DMU PR and PI ATS

Alstom (Shanghai) China Shanghai Region Line 10 – EMU Upgrade PR and PI ATS

Alstom (BCN) Spain Various Various PR, PI and AL Fittings and ACB Clips

Volssloh (Valencia) Spain Various Various PR, PAFL, LFH-SP + Fittings

SIEMENS (SGP) AUSTRIA DB 1016 LOKOS PR & PI Conduit and Adaptalok Fittings

SIEMENS (SGP) AUSTRIA OBB 1116 LOKOS PR & PI Conduit and Adaptalok Fittings

SIEMENS (SGP) AUSTRIA U-Bahn Nurnberg U-Bahn PR and Adaptalok Fittings

SIEMENS (SGP) AUSTRIA S-BAHN WIEN S-BAHN WIEN PI & PA Conduit & Adaptalok Fittings

CAF SPAIN PITTSBURGH PITTSBURGH Adaptalok Fittings with Stainless Steel Ends PR/PI Conduit

CAF SPAIN RENFE RENFE Adaptalok Fittings

ALSTOM FERROVIARIA ITALY TORINO TRAMS TORINO TRAMS PR Conduit and Adaptalok Fittings

ALSTOM FERROVIARIA ITALY PENDOLINO CECHIA

CECHIA PR Conduit and Adaptalok Fittings

TRANSWERK SOUTH AFRICA

SPOOLNET LOCOMOTIVES METALLIC Conduit/Fittings

CAF SPAIN ROME METRO LIGHTWEIGHT PR Conduit and Adaptalok Fittings

Rail Projects Completed as at June 2011

Company Country Client Project Product Used (Conduit & Fittings)

CAF SPAIN SEVILLA TRAM EGYPT PR/PI Conduit and Adaptalok Fittings

ALSTOM SPAIN LOCOMOTIVE SPAIN Metallic/Nylon Systems

HITACH JAPAN TAIWAN EXPRESS

TAIWAN PRCS80 Conduit

KAWASAKI HEAVY INDUSTRIES JAPAN TAIWAN EXPRESS

TAIWAN PRCS80 Conduit

NIPPON SHARYO JAPAN TAIWAN EXPRESS

TAIWAN PRCS80 Conduit

ALSTOM SPAIN VARIOUS BOGIES LFH-SP and SPLHC and Fittings

SIEMENS SKV Czech IRAN RAIL TRAM PR and PI, Adaptalok Fittings

CAF SPAIN METRO MADRID METRO PR and Adaptalok Fittings

CAF ITALY CITY OF ROME UT 300 PR and Adaptalok Fittings

CAF SPAIN BRUSSELS UNDERGROUND

U-GROUND PR and Adaptalok Fittings

ELIN EBG AUSTRIA CITY OF VIENNA U-GROUND PR and Adaptalok Fittings

ALSTOM ITALY CISALPINO PENDOLINO CP and Adaptalok Fittings

ALSTOM ITALY TREN ITALIA PENDOLINO CP and Adaptalok Fittings

TRANSWERK SOUTH AFRICA

JO’BURG - SPOOLNET

LOCOMOTIVES PR and Adaptalok Fittings

CAF SPAIN RENFE EMU PR and PI - ATS Fittings

CAF SPAIN RENFE DMU PR and PI – ATS Fittings

HELLENIC SHIPYARDS GREECE STADLER REFURB PRFS, PRCS Conduit & Adaptalok Fittings

DEVZ UKRAINE UKRAINIAN RAILWAYS

Electric Trolley Bus PR & PA Conduit and Adaptalok Fittings

PLASSER THEURER AUSTRIA TBC SPECIAL TRAINS PA – ATS Fittings

Rail Projects Completed as at June 2011

Company Country Client Project Product Used (Conduit & Fittings)

BOMBARDIER UK Not Available Class 166 Locomotive SPLHCB& METALLIC Fittings

BOMBARDIER UK Not Available Class 465 Locomotive SPLHCB, PACH & Adaptalok Fittings

BOMBARDIER FRANCE Not Available Strasbourg Trams PAFM & Adaptalok Fittings

BOMBARDIER UK Not Available Classic Project DMU PR& Adaptalok Fittings

BOMBARDIER UK Not Available Eurotram Phase 2 PRFS& Adaptalok Fittings

ALSTOM UK Not Available Arlandaban Rail PA & PR& Adaptalok Fittings

ALSTOM UK London Underground Jubilee Line PAFM & PRFS& Adaptalok Fittings

ALSTOM UK London Underground Northern Line PA & PRFS& Adaptalok Fittings

ALSTOM UK EUROSTAR Eurostar Night Stock PR& Adaptalok Fittings

SIEMENS GERMANY London Underground Jubilee Line PR Braided

SIEMENS GERMANY London Underground Northern Line PK Braided, PRTC

SIEMENS Germany Not Available Not Available PA, PR, PR& Adaptalok Fittings

SIEMENS Portugal Not Available Not Available PA, PR, PR& Adaptalok Fittings

SIEMENS GERMANY Deutsche Bahn BR 189 PA, Adaptalok Fittings

GPT UK London Underground Jubilee Line PR, PK, LFH-SP& Adaptalok Fittings

DSL UK London Undergound Northern Line PK, PR& Adaptalok Fittings

WALKER PTY AUSTRALIA Not Available Kuala Lumpur Suburban Railway

PA& Adaptalok Fittings

GONINAN AUSTRALIA Not Available Melbourne Tram PA& Adaptalok Fittings

Rail Projects Completed as at June 2011

Company Country Client Project Product Used (Conduit & Fittings)

BRUSH TRACTION UK Not Available Class 92 – Channel Tunnel S & SB

VARIOUS UK Not Available West Coast Mainline PK, PICH, SS, PR Metallic & Adaptalok Fittings

CAF SPAIN WMATA Washington Project PA, PR, PI, Adaptalok & Adaptaseal Fittings

BOMBARDIER BELGIUM Not Available Not Available PA, PR, PI, Adaptalok Fittings

BOMBARDIER UK Royal Mail Royal Mail SPLHCB, PACH, Adaptalok Fittings

ANSALDO / BREDA ITALY San Francisco TRAMS

San Francisco Trams PA, PR& Adaptalok Fittings

Adaptaflex is the market leading flexible conduit system brand in Europe and is rapidly becoming a leading global player. Adaptaflex provide flexible conduit systems for critical power and data cable protection. We supply leading organisations in technically demanding markets such as Rail, Marine, Machinery, CCTV and Telecoms. With over 6,000 products, the range includes metallic and non-metallic flexible conduit. It combines innovative design with dedicated manufacture, offering customers the widest possible selection of critical cable protections systems.

World Leader in Flexible Conduit Systems

Nanjing Puzhen RST

Inter-Car Connections SA Fittings

PI Conduit

Bombardier

PK Braided Systems Installed on UK Units

China CSR

ATS Break outs from Aluminium trunking

PR Conduit and ATS Fittings

Projects

Break out and assembly points

HD Connector Combi’s and sub assembly for

brake units

OFV Italy

PF Conduit Braided

Testing

• Fire, product and performance testing• All documentation available electronically• All certifications from Accredited Third Party agencies• Bespoke & EN approved testing – internal & third party agencies• Technical assistance from the design stage to specify and design

the correct cable management product for the application.• Working with the engineers from the outset of the project through

design iterations to completion & future maintenance and upgrades.– Design support– Applications engineering– Integrated product supply– Technical support– Global supply– Drawing interchange between engineering functions

Rail Approvals

UK BS6853 – Rolling StockThree tests covering Flammability, Smoke and /toxicity giving classes for use 1a 1b and 21-085 London undergroundThree tests covering Flammability, Smoke and /toxicity giving 2 classes for Unlimited and Limited use.

French NFF16-101/102 Four tests carried out – I and F rating for flammability and Smoke Toxicity

German DIN5510Three tests carried out - S, SR and ST rating for flammability & Toxicity test

Italy CEI 11170 – Tran ItaliaThree Tests on Flammability, Smoke & Toxicity

USA ASTM E162 & E662Two tests covering flammability and smoke

Mechanical & Chemical

Chemical Resistances oils acids solvents and bases

Vibration - BS EN 61373

IP 66 67 68 to ISO 60529

IP69k to DIN 40050

Dynamic IP66 test (Siemens Specification E44010-B0251-U301)

Sand Testing

Mechanical Tests – Impact, Flexibility, Compression, Tensile

REACH & SVHC, RoHS & WEEE Fully Compliant Product

Additional Testing

Nylon PA6 Flame Retarded Conduits

Type PA • Standard Limited Fire Hazard

• Standard and Heavyweight

• Low Smoke & Low Toxicity

• DIN5510 S4, SR2 ST2

• NFF16-101 I3 F3

• BS6853 Class 2

• TS45545 HL2

• LOI 28%

Type PR• Enhanced Limited Fire Hazard

• Standard weight (Heavyweight on request)

• Low Smoke & Low Toxicity

• DIN5510 S4, SR2 ST2

• NFF16-101 I2 F2

• BS6853 Class 1b

• TS45545 HL3

• LOI 34%

Nylon PA12 Flame Retarded Conduits

Type PI• Standard Limited Fire Hazard

• Highly Flexible & High Impact resistance at low temperatures

• Standard and Heavyweight

• Low Smoke & Low Toxicity

• DIN5510S4, SR2 ST2

• NFF16-101 I4 F2 Rating

• LOI 24%

Type PF• Enhanced Limited Fire Hazard• Highly Flexible & High Impact

resistance at low temperatures• Standard and Heavyweight • Low Smoke & Low Toxicity

DIN5510S4, SR2 ST2• NFF16-101 I3 F1• BS6853 Class 2• TS45545 HL2• LOI 29%

Polyetherketone Conduit

Type PK• Almost zero toxicity

Only CO2, H2O, CO gas species• No acid gas emission• High oxygen index >35% • FTI > 350°C• Low Heat Release

ISO 5660: 223 kW/m2

• Light weight & High Crush strength

• Lowest smoke & fume emission

• High radiation resistance• High operating temperature 2600C

continuous• High Impact resistance at low

temperatures• DIN5510S4, SR2 ST2• NFF16-101 I2 F1• BS6853 Class 1a• TS45545 HL3

Co-Polyester Flame Retarded Conduit

Type CP• Standard Limited Fire Hazard• Highly Flexible & High Impact

resistance at low temperatures• Medium weight• Very Low Smoke & Toxicity• LOI 30%

• TS45545 HL2• BS6853Class 2• DIN5510 S4, SR2 ST2• NFF16-101 I4 F1

Rail ApprovalsConduit Approval Summary

PRPR

BS6853 Class 1b45545 HL3NFF I2F2DB S4 ST2 SR2UNI LR3/LR4

PKPK

BS6853 Class 1a45545 HL3NFF I2F1DB S4 ST2 SR2

PFPF

BS6853 Class 245545 HL2NFF I3F1DB S4 ST2 SR2UNI LR3/LR4

Rail ApprovalsConduit Approval Summary

CPCP

BS6853 Class 245545 HL2NFF I4F1DB S4 ST2 SR2UNI LR3/LR4

PAPA

BS6853 Class 245545 HL2NFF I3F3DB S4 ST2 SR2

PIPI

NFF I3F1DB S4 ST2 SR2UNI LR3/LR4

Adaptalok ATS Fittings

1-piece manufactured component• Rapid fit product - time saving• Very easy to install• No parts to lose• Seal and washer permanently fitted• Highly visible for inspections• Safe installation - Tool required for

disassembly• Rapid disassembly with simple tool

when required• Low Smoke - Zero Halogen

IP66, 67, 68 (4 bar) & 69k (DIN40050)• Fit and Forget• Easier selection• Reliability & Integrity in application• NFF16-101I3F2• BS6853 <100g No testing

Features and Benefits

Nylon 66 body

Internal elastomer conduit seal

guaranteed fit, cannot be lost, no assembly,

protects wires

Proven clip design, pitch independent

Integral Face seal washer, guaranteed fit, cannot be

lostno assembly

3 visible confirmation points of seal being in place

Visual aid to correct

fitting

IP66,67,68 & 69kPerformance asstandard

One piece ‘out of the tool’ fitting, no

customer assembly

Adaptalok ATS Fittings

Fixed Nylon Threads

StraightStraight Swept 90Swept 90°° elbow elbow

4545° ° ElbowElbow Big bore Big bore

Large metric threadLarge metric threadReplacement for PG threadsReplacement for PG threads

No bore restrictionNo bore restriction

Swivel Nickel Plated Brass Threads

Swept 90Swept 90°° Elbow Elbow Male Type CS90Male Type CS90Female Type CSF90Female Type CSF90

4545° ° ElbowElbowMale Type S45Male Type S45Female Type SF45Female Type SF45

Straight FittingStraight FittingMale Type SAMale Type SAFemale Type SFAFemale Type SFA

Swivel UNEF Aluminium Threads

StraightStraight

Swept 90Swept 90°° elbow elbow

4545° ° ElbowElbow

Nylon Flange and Coupler

Swivel flangeSwivel flange 9090°° elbow elbow

Swivel flange 45Swivel flange 45° ° ElbowElbow

Swivel flange straightSwivel flange straight

Swivel CouplersSwivel Couplers

ATS Cable Gland Strain Relief Range

• IP68 4 Bar for 30 minutes • Metric threads – other threads

on request• Long and short thread options• Multiple cable diameters• High pull out strength

ATS Cable Gland Strain Relief Range

• Nickel plated brass • Alternative seal Materials • Straight 90 and 45 elbows • Wide Cable sealing range• Special inserts for cable

available on request (e.g. double hole, square and flat cable)

• EMC version available

Case Study – Edinburgh Tram CAF

• Edinburgh Tram 2011• Specification and design

• Beasain – HQ• Joint technical visits

• Manufactured Irun • Factory – assembly training

• Local product support• Qty – 40 x 7 cars• Delivery (on-going) - 2011• Value est £100K• Products

– Internal PR– External PI– Fittings - ATS

• Approvals – BS-6853

Summary

• ATS – world leading fittings – All IP levels and applications.

• Conduit to suit all rail applications.• 3rd Party testing & approval – all international standards.• Global industry references.• Global application engineering.• Project co-ordination

– Product availability– Technical Support– Commercial support– After sales support

• Maintenance and service UKAdaptaflex – The Brand You Can Trust!