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2012 4/ Market Review for Thermoplastic Polyurethane in CISProduction and Market for Butanol and Isobutanol in CIS Modern Promising Fileds of Application of Titanium and its Alloys Alkylcellosolves in CIS: Production and MarketRussian Petrochemical Industry Faces WTO: Protectionism or Fair Trade
2012 5/ Plan for the development of the Russian Petrochemical Industry through 2030 Strategic Trends in the Development of the Russian Petrochemical Industry CIS Hydroquinone Market CIS Liquid Chlorine Market International Exhibition Interlakokraska–2012The Chemical Industry of the Former Yugoslav Republic of Macedonia
6/2012 PLASTPOL. A powerful experience... Production and Market for Naphthalene in CIS. Production and Market for White Carbon in Russia. AVISMA Oil & Gas Shelf Development: Limits and Solutions. Creative Thinking in Promoting Innovations in Chemical Clusters.
7/2012 Production and Market of Calcium and Sodium Hypochlorites in CIS. Calcium Carbide Production and Market in Russia/CIS. Russian and Ukrainian Market for Styrene-Acrylic Dispersions. Chemical Industry of Albania: Relying on Mineral Resources
8/2012 CIS Vinyl Acetate Market. Global Market for Cobalt and its Salts. Production of Natural and Synthetic Zeolites in the CIS Countries. Surfactants and Raw Materials for Cosmetics on the Agenda. Under the Double Cross: Chemical Industry of Slovakia
9/2012 Overview of Foamed Polystyrene Market in CISAutomotive Plastics in RussiaReview of Russian Polybutadiene Rubber MarketMarket for Acetonitrile in Russia/CISUltramarine in CIS : Production and Market
10/2012 Market Perspectives for Biodegradable Plastics in CIS Ukraine's Position at CIS Polyolefins MarketThe Russian and Ukrainian Toluene MarketsTargeting Black Coldmine: The Current State of the Global and the CIS Coal Tar MarketsLanolin: Production and Applications
11/2012 Russia's Market for Polyisoprene RubberRussian Market for Adipic AcidRussian and Ukrainian Acetone Market Russian Market for PVC Impact Strength ModifiersFacilitating Efficient Equipment Cleaning Chemical Exhibitions in China and India
12/2012 Russian Market for Ethylene Glycol Production and Global Market of AnilineThe CIS 2-Ethylhexanol Production and MarketRussian Market of PVC Plasticisers
01/2013 Thermoplastic Elastomers in Russia: Production and MarketEuropean and Russian Market of EthanolamineGlobal Production and Market of Tungsten CompoundsPaints and Coatings in CIS : problems and perspectives
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Contents#2(74) February 2013
2
Polymers
Prospects of Global PET MarketPlastics in Building Industries of CIS Countries
Rubbers & tyres
Thinking ahead : Novel Rubber Products Patented in Russia
Organics
A Quick Glance at Asian Market of Melamine in 2012
Inorganics
Production of Sulphur in Russia/CIS in 2012
A Brief Outlook for Production and Market of Hydrogen Peroxide in Russia
Agrochemistry
Ammophos Production in Russia, Ukraine and Uzbekistan in 2012
Specialty chemicals
Manufacture and Market of Basalt in CIS
Global and Russian Market for Surfactants
Paints & coatings
Ukrainian P&C Market : Yesterday, Today, and Tomorrow
Pharmaceuticals
The CIS Pharma Producers Show Performance Results for 2012
Chemistry and energy
Honeywell’s UOP Technology Selected to Modernize Refinery in Kazakhstan
Chemistry and ecology
An Effective System of Cleaning Large Volumes of Waste Gases from Urea Prilling Towers
Chemistry and business
EuroChem Reports IFRS Financial Information for 2012
Chemical equipment
A Closer Look at Expansion Joints Made of Special Plastics
Countries and regions
Russian Chemical Industry at the Crossroads
Special topic
LANXESS: High-tech Innovations from the Test Tube
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Dr. Vadim [email protected]
Victor Dorofeev
Dr. Boris [email protected]
Sergej VorobejDmitrij KiselElmira Sapozhnikova
Galina Mirejeva
Elvira SharipovaIrina Dolgikh
Alexandr Mitskevich
Svetlana Shishkina [email protected] [email protected]
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Dr. Vladimir KurjanovDr. Michael BajevskijDr. Vladimir Krishtal
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20 Eurasian chemical market ¹ 2(74) February 2013
www.chemmarket.infoPolymers
Production and Market of Styrenicsin Russia and Ukraine in 2012
A production plant for AlphaporTM EPS in Perm became the first of its kind in Russia
The terms “styrenics” or “styrenic polymers” are used to describe a family of major plastic products thatuse styrene as their key building block. This family of chemical products includes polystyrene (PS),expandable polystyrene (EPS), acrylonitrile butadiene styrene co-polymer (ABS) and styrene acrylonitrileco-polymer (SAN). All styrenics except SAN, are commercially produced in Russia. Ukraine, the secondeconomy among the former Soviet republics, manufactures only PS (GPPS and HIPS) and EPS.
21¹ 2(74) February 2013 Eurasian chemical market
www.chemmarket.info Polymers
Russia
In 2012 Russian companies produced378,088 tonnes of polystyrene and styreneco-polymers in primary forms. Figure 1shows the Russian monthly output of styrenicpolymers in 2012. In particular, in December2012, the production of styrenics totalled34,061 tonnes and in Q4, 2012 — 103,071tonnes.
The Russian production of polystyrene lastyear showed a 12% YOY increase, to 362,000tonnes. The rise is mainly due to the launchof the second phase of the production ofAlphaporTM expandable polystyrene at Sibur-Khimprom's plant in Perm, which wasofficially declared operational in October2012.
The second phase began in July 2010 whilethe test works for the first phase of expansionwere still underway.
Construction of the first phase began inearly 2008 and the facilities came online inNovember 2010. The construction work onthe second phase had been completed byJanuary 2012.
The production capacity for AlphaporTM
EPS had been increased two-fold from50,000 tpy to 100,000 tpy.
With the launch of the second phase, thecompany had accomplished the chainrequired for the production of styrene at thecurrent site. The production chain consists
of ethyl-benzene, styrene and expandablepolystyrene units.
The total investment in the expansion wasabout RUR 8.6bn (USD 286m), includingUSD 31m for the second phase.
The engineering, procurement andconstruction management contract for theexpansion project was awarded to ChemistryChemnitz (Chemnitz, Germany). The samecontractor was also involved in installing amonitoring system for producing EPS duringthe first phase. The general design for the plantwas provided by VNIPIneft JSC (Research and
Design Institute for Oil Refining andPetrochemical Industry, Moscow).
Nizhnekamskneftekhim, another bigRussian petrochemicals group located in theRepublic of Tatarstan, launched a newmanufacturing unit for ABS plastics inNovember 2012 as part of its expansionprogramme aiming to increase the domesticsupply of ABS to Russia's growingautomotive industry. It produces about60,000 tonnes of the material per year.
Nizhnekamskneftekhim is also building anew polystyrene production line with a
Figure 1. Russian styrenics production in 2012, tonnes
Alphapor EPS is used in building insulation, retained formwork,fire-resistant packaging for household appliances and food products
22 Eurasian chemical market ¹ 2(74) February 2013
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Product Company City Country Notes Price per tonne, ex. VAT
ABS plastic ABS0475ENizhnekamskneft-
ekhim JSC
Nizhnekamsk (Republic of Tatarstan)
Russia Extrusion grade 76721 RUR
ABS plastic ABS1035Nizhnekamskneft-
ekhim JSC
Nizhnekamsk (Republic of Tatarstan)
Russia Moulding grade 76721 RUR
Polystyrene, expandable, fire-resistant, EPS Alphapor 101
Sibur-Khimprom CJSC
Perm Russia EPS boards for sound- and heat insulation as well as for
drainage49576 RUR
Polystyrene, expandable, fire-resistant, EPS Alphapor 201
Sibur-Khimprom CJSC
Perm Russia EPS boards for sound- and heat insulation as well as for
drainage61864 RUR
Polystyrene expandable, fire-resistant EPS Alphapor 301
Sibur-Khimprom CJSC
Perm RussiaEPS boards for thermal insula-
tion of external walls63559 RUR
Polystyrene, expandable, fire-resistant, EPS Alphapor 401
Sibur-Khimprom CJSC
Perm RussiaEPS boards for thermal insula-tion of load-bearing external
walls63559 RUR
Polystyrene, expandable, fire-resistant, EPS Alphapor 501
Sibur-Khimprom CJSC
Perm Russia Waterproof EPS blocks 61017 RUR
Polystyrene, expandable, fire-resistant, homogeneous fraction, EPS V-NМ 15, 20, first grade
Angarsk polymer plant JSC
Angarsk (Irkutsk region)
Russia
Insulation blocks, packaging, disposable tableware / 3-, 5-,
20-tonne containers, closed top hoppers
39407 RUR
Polystyrene, expandable, fire-resistant, heterogeneous fraction, EPS V-NМ-R 0,2-1,25, first grade
Angarsk polymer plant JSC
Angarsk (Irkutsk region)
Russia
Insulation blocks, packaging, disposable tableware / 3-, 5-,
20-tonne containers, closed top hoppers
46610 RUR
Polystyrene, expandable, fire-resistant, EPS V-NМ-R 0,2-1,25, second grade
Angarsk polymer plant JSC
Angarsk (Irkutsk region)
Russia
Insulation blocks, packaging, disposable tableware / 3-, 5-,
20-tonne containers, closed top hoppers
46610 RUR
Polystyrene, expandable, fire-resistant, EPS V-NМ-R 0,4-0,3, first grade
Angarsk polymer plant JSC
Angarsk (Irkutsk region)
Russia
Insulation blocks, packaging, disposable tableware / 3-, 5-,
20-tonne containers, closed top hoppers
38559 RUR
Polystyrene, expandable, fire-resistant, EPS V-NМ-R 0,4-0,3, second grade
Angarsk polymer plant JSC
Angarsk (Irkutsk region)
Russia
Insulation blocks, packaging, disposable tableware / 3-, 5-,
20-tonne containers, closed top hoppers
38559 RUR
Polystyrene, expandable, fire-resistant, EPS V-NМ-R 0,6-0,8, first grade
Angarsk polymer plant JSC
Angarsk (Irkutsk region)
Russia
Insulation blocks, packaging, disposable tableware / 3-, 5-,
20-tonne containers, closed top hoppers
46610 RUR
Polystyrene, expandable, fire-resistant, EPS V-NМ-R 0,6-0,8, second grade
Angarsk polymer plant JSC
Angarsk (Irkutsk region)
Russia
Insulation blocks, packaging, disposable tableware / 3-, 5-,
20-tonne containers, closed top hoppers
46610 RUR
Polystyrene, expandable, fire-resistant, EPS, first grade
Plastic JSCUzlovaya (Tula
region)Russia 58898 RUR
Polystyrene, expandable, fire-resistant, EPS, second grade
Plastic JSCUzlovaya (Tula
region)Russia 61441 RUR
Polystyrene, expandable, fire-resistant, EPS, third grade
Plastic JSCUzlovaya (Tula
region)Russia 60593 RUR
Polystyrene, expandable, fire-resistant, EPS, fourth grade
Plastic JSCUzlovaya (Tula
region)Russia 60169 RUR
Polystyrene, expandable, fire-resistant, EPS, fifth grade
Plastic JSCUzlovaya (Tula
region)Russia 29661 RUR
Polymers
Table 1. Prices for polystyrene and ABS plastics of Russian manufacturers as of February, 2013
23¹ 2(74) February 2013 Eurasian chemical market
www.chemmarket.info
capacity of 50,000 tpy at its Nizhnekamskmanufacturing complex.
With the new line, the company will haveat its disposal four PS manufacturing lines.The first three ones came on stream one byone in 2003, 2006 and 2008.
The company is also planning to introducethe latest technology of Toyo EngineeringCorporation for its proposed fourth unit.
The company will hire the services of ToyoEngineering Corporation for detailed designand equipment supply of the unit.
The new PS line is on target for mid-2013.Meanwhile, Penoplex, the only
manufacturer of extrusion polystyrene inRussia, plans to invest RUR 700m (EUR18m) in buiding a plant for the production ofheat insulation materials in the Tula region.
The company will fund the project by itselfand the plant’s capacity will be 650,000 cubicmetres of heat insulation per year.
The plant will be Penoplex’s eighthmanufacturing facility, giving the firm a 60%share in the Russian insulation materials market.
The firm has six production facilities – inKirishi, Taganrog, Novosibirsk, Perm,Khabarovsk and Cheremkhovo – and one inKazakhstan.
The Russian imports of GPPS in 2012soared 58% for 2012 and made up 65,000tonnes. The products of Styrosolutionaccounted for the lion's share of the supplies(57.4% from the total imports or 38,000
tonnes in physical terms). Styroloution wasfounded through a merger of styrenebusinesses except for PCV-S ÏÑÂ-Ñ) ofBASF (50%) and INEOS (50%). Followingthe results of 2012, supplies of Styrolutionskyrocketed by 167% as compared with thecombined exports of BASF and INEOS in2011. Almost 6,000 tonnes of GPPS or 8%of the Russian imports were delivered byTaiwan-based Taita Chemical. The latterraised its supplies by 22% against 2011.
Ukraine-based Stirol (Horlivka, Donetskregion) expanded its exports of GPPS by 3.4times in comparison with 2011. The significantrise of the Ukrainian imports occurred becauseof an increase in demand from polystyreneprocessors located in the south of Russia.
Ukraine
In December 2012, Ukrainian productionof polystyrene increased by 13.2% or 156tonnes against December 2011 to 1,337tonnes (see Table 2).
In December 2012, polystyrene outputdecreased by 33.9% or 686 tonnes againstNovember 2012.
In 2012, production of polystyrenedecreased by 11% or 2,276 tonnes against2011 to 18,402 tonnes.
In November 2012, production ofpolystyrene in the country increased by29.9% or 466 tonnes against November 2011to 2,023 tonnes.
Concern Stirol PJSC (Horlivka, Donetskregion) is sole Ukrainian polystyrene-maker.
In 2011, production of polystyrene in thecountry rose by 26.3% or 4,301 tonnesagainst 2010 to 20,675 tonnes.
This article is based on data provided byUkrainian News information agency,Cherkasy State Scientific Research Instituteof Technical and Economical Information inthe Chemical Industry, the State StatisticsService of Ukraine, and Market Reportcompany.
Table 2. Ukrainian output of polystyrene in December 2012, thousands tonnes
Producer December 2012
December 2011
December 2012 as % of Decem-ber 2011
2012 2011 2012 as % of 2011
Concern Stirol PJSC
1.337 1.181 113.2 18.402 20.678 89.0
Total 1.337 1.181 113.2 18.402 20.678 89.0
Figure 2. Production of polystyrene in Ukraine in 2012, tonnes
Polymers