aeronet 173755 lunar blast net climber

11
Document #18270700 173755 Lunar Blast ® Net Climber (4) Anchor Assemblies Mast Mast Head Horizontal Edge Rope Sheet 1 of 6 The location of anchor assemblies is critical for proper installation. Do not remove clear plastic guide that is attached to cap! Tape measure, hammer, hammer drill, crescent wrench adjustable, tensioning wrench (included in delivery), rub- ber-hammer, puller rope, ratchet/come-along, shovels, string line, level, transit, air compressor, stiff nylon brush and post hole digger/auger. TOOLS SAFETY INSTRUCTION © 2012 by Landscape Structures. All rights reserved. 601 7TH STREET SOUTH, DELANO, MINNESOTA 55328-8605 (763) 972-3391 1-888-LSI-INST (1-888-574-4678) FAX (763) 972-3185 SAFETY NOTE Choose a protective surfacing material that has a Critical Height Value of at least the height of the Highest Accessible Part/Fall Height of the adjacent equipment. (Ref. ASTM F1487.) Vertical Edge Rope Aeronet ® Climbers Net Protective Surfacing

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Page 1: Aeronet 173755 Lunar Blast Net Climber

Document #18270700

173755 Lunar Blast®

Net Climber

(4) AnchorAssemblies

Mast

Mast Head

HorizontalEdge Rope

Sheet 1 of 6

The location of anchor assemblies is critical forproper installation.

Do not remove clear plastic guide that is attachedto cap!

Tape measure, hammer, hammer drill, crescent wrenchadjustable, tensioning wrench (included in delivery), rub-ber-hammer, puller rope, ratchet/come-along, shovels,string line, level, transit, air compressor, stiff nylon brushand post hole digger/auger.

TOOLS

SAFETY INSTRUCTION

© 2012 by Landscape Structures. All rights reserved.

601 7TH STREET SOUTH, DELANO, MINNESOTA 55328-8605 (763) 972-3391 1-888-LSI-INST (1-888-574-4678) FAX (763) 972-3185

SAFETY NOTEChoose a protective surfacing material thathas a Critical Height Value of at least theheight of the Highest Accessible Part/FallHeight of the adjacent equipment. (Ref. ASTMF1487.)

Vertical EdgeRope

Aeronet®

Climbers

Net

ProtectiveSurfacing

Page 2: Aeronet 173755 Lunar Blast Net Climber

© 2012 by Landscape Structures. All rights reserved.

601 7TH STREET SOUTH, DELANO, MINNESOTA 55328-8605 (763) 972-3391 1-888-LSI-INST (1-888-574-4678) FAX (763) 972-3185

PLAN VIEW FOOTING LAYOUT

19' 6 7/8"5,96

19' 6 7/8"5,96

39' 1 3/4"11,93

19' 6

7 /8"

5,96

19' 6

7 /8"

5,96

39' 1

3 /4"

11,9

3

R19' 6 7/8"5,96

27' 8"8,43

13' 10"

4,21

13' 10"

4,21

NOTE: The mast tube socket must beplaced with the tip oriented in the di-rection of an anchor assembly.

A

BD

C

(4) AnchorAssemblies

Mast TubeSocket

FOUNDATION:

4 x Anchor FOUNDATION5' x 4' x 2'

1 x Mast FOUNDATION4' x 4' x 2'

ALL DIMENSIONS ARE FROM CENTEROF FOUNDATION BLOCK TO CENTEROF THE STRUCTURE!

ALL CONCRETE USED MUST HAVE ATLEAST 3200 P.S.I. STRENGTH!

SAFETY NOTEChoose a protective surfacing material thathas a Critical Height Value of at least theheight of the Highest Accessible Part/FallHeight of the adjacent equipment. (Ref. ASTMF1487.)

Aeronet®

Climbers 173755 Lunar Blast®

Net Climber

Page 3: Aeronet 173755 Lunar Blast Net Climber

60"

1520

30"

760

30"

760

24"610

24"610

24"610

24"610

24"

610

24"

610

48"

1220

DETAIL PLAN FOR FOUNDATION

15 3 /

4"40

0

15 3 /

4"40

0

24"

610

24"

610

48"1220

48"1220

48"1220

48"1220

© 2012 by Landscape Structures. All rights reserved.

601 7TH STREET SOUTH, DELANO, MINNESOTA 55328-8605 (763) 972-3391 1-888-LSI-INST (1-888-574-4678) FAX (763) 972-3185

SAFETY NOTEChoose a protective surfacing material thathas a Critical Height Value of at least theheight of the Highest Accessible Part/FallHeight of the adjacent equipment. (Ref. ASTMF1487.)

Foundation Plan Notes:

The concrete foundation/footing for the anchor assem-blies and the mast tube socket, should be built into theground holes WITHOUT formwork. (If poor or loose soilsare encountered, a larger footing maybe required.) If formsare required, the ground in front of the anchor assem-blies must be well compacted after the concrete is curedand before the net is erected.

All anchor blocks and the mast foundation must be positionedat the same elevation.

All concrete used for footings must have at least a3200 P.S.I. strength. Concrete must cure for at leastthree (3) days before installing the net.

SECTION DRAWINGAnchor Foundation

GROUND PLANAnchor Foundation

All bottom plates must becentered at foundationblock!

Anchor Assembly

Finish Grade Finish Grade

Mast

SECTION DRAWINGMast Foundation

GROUND PLANMast Foundation

ProtectiveSurfacing

ProtectiveSurfacing

Document #18270700

Sheet 2 of 6Aeronet®

Climbers 173755 Lunar Blast®

Net Climber

ConcreteConcrete

6'/1,83 Min. Use Zone

Page 4: Aeronet 173755 Lunar Blast Net Climber

© 2012 by Landscape Structures. All rights reserved.

601 7TH STREET SOUTH, DELANO, MINNESOTA 55328-8605 (763) 972-3391 1-888-LSI-INST (1-888-574-4678) FAX (763) 972-3185

SAFETY NOTEChoose a protective surfacing material thathas a Critical Height Value of at least theheight of the Highest Accessible Part/FallHeight of the adjacent equipment. (Ref. ASTMF1487.)

String Line

Str

ing

Line

3 1/2"/88

3 1/2"/88

30"760

30"

760

7 1/2"/190

18' 3 13/16"5,58

18' 3

13/ 1

6"5,

58

25' 5

15 / 16

"

7,77

25' 5 15/16 "

7,77

(4) AnchorAssemblies

Center Mast

PLAN VIEW FOR DRILLING ANCHOR HOLES

NOTE: All dimensionsare from center ofholes.

Aeronet®

Climbers 173755 Lunar Blast®

Net Climber

Page 5: Aeronet 173755 Lunar Blast Net Climber

© 2012 by Landscape Structures. All rights reserved.

601 7TH STREET SOUTH, DELANO, MINNESOTA 55328-8605 (763) 972-3391 1-888-LSI-INST (1-888-574-4678) FAX (763) 972-3185

SAFETY NOTEChoose a protective surfacing material thathas a Critical Height Value of at least theheight of the Highest Accessible Part/FallHeight of the adjacent equipment. (Ref. ASTMF1487.)

6' Min.1,82

6' Min.1,82

6' M

in.

1,82

6' M

in.

1,82

37' 9

7 /16

"11

,51

49' 9

7 /16

"15

,17

49' 9 7/16"15,17

37' 9 7/16"11,51

AREA REQUIRED

Minimum UseZone

Net

17' 7

"5,

36

Net

ELEVATION

39'11,88

Document #18270700

Sheet 3 of 6Aeronet®

Climbers 173755 Lunar Blast®

Net Climber

(4) AnchorAssemblies

Page 6: Aeronet 173755 Lunar Blast Net Climber

© 2012 by Landscape Structures. All rights reserved.

601 7TH STREET SOUTH, DELANO, MINNESOTA 55328-8605 (763) 972-3391 1-888-LSI-INST (1-888-574-4678) FAX (763) 972-3185

SAFETY NOTEChoose a protective surfacing material thathas a Critical Height Value of at least theheight of the Highest Accessible Part/FallHeight of the adjacent equipment. (Ref. ASTMF1487.)

Aeronet®

Climbers

174564zz

Minimum Cure TimesBased On GroundTemperature.

Temperature (oF) Minimum Cure Time

68 and over 20 minutes50-68 40 minutes32-50 2 hours23-32 24 hours

INSTRUCTIONS FOR CHEMICAL ANCHOR INSTALLATION

1) Surfaces should be clean and free of mois-ture, grease and oil.

2) Mark holes for anchor assemblies.

3) Using a 3/4" diameter drill bit, drill the holes to adepth of 5 1/2" - 5 3/4". Drill the holes perpen-dicular to the work surface. To assure full hold-ing power, do not ream the holes or allow thedrill to wobble (1). Verify hole depth after drill-ing.

4) Clean the holes using oil free, dry compressedair and a wire or stiff nylon brush. Dust anddebris left in holes will significantly reduce theholding capacity of the anchor; several repeti-tions of brushing and blowing are required toobtain a properly cleaned holes. Compressedair nozzle should reach the bottom of hole. (2& 3).

5) Check hole with threaded rod to verify there isno dust in hole. Repeat wire brush and com-pressed air if necessary. (4 )

6) Insert threaded rod in hole and mark rod. (5)

7) Insert capsule into hole. (6)

8) Double nut threaded rod. Hammer threadedrod to bottom of hole. (7) NOTE: A 2 1/2 poundmallet may be needed.

9) Allow resin to cure for the specified time be-fore loading threaded rods (8).

10) Attach anchor assemblies to threaded rod, us-ing 5/8" standard hex nuts with 5/8" SAE flatwashers.

11) Always wear safety glasses. Use only solidcarbide tipped drill bits.

(1) (2) (3) (4)

(5) (6) (7) (8)

Capsule

3/4"

5 1 /

2"13

9

173755 Lunar Blast®

Net Climber

Page 7: Aeronet 173755 Lunar Blast Net Climber

© 2012 by Landscape Structures. All rights reserved.

601 7TH STREET SOUTH, DELANO, MINNESOTA 55328-8605 (763) 972-3391 1-888-LSI-INST (1-888-574-4678) FAX (763) 972-3185

SAFETY NOTEChoose a protective surfacing material thathas a Critical Height Value of at least theheight of the Highest Accessible Part/FallHeight of the adjacent equipment. (Ref. ASTMF1487.)

INSTALLATION OF THE NET

PRIOR TO INSTALLATION

VERTICALEDGE ROPE

Fig.1

AnchorAssembly

Mast FootTop

Place the box beside the mast foot tube.Open thebox. Turn over the box. Pull out the net by the masthead. Spread the net out in the shape of a triangle.Make sure the cap fits into mast top.

The upper side of the foundation must be free of sand.

Pull the mast head into direction of anchor assemblyB, as shown.

Pull both lateral ropes into direction anchor assem-blies A and C. Fig. 1

INSTALLATION

Please check:

...foundations for proper location and elevation.A, B, C, D. Fig. 1(Plan View Footing Layout)

...orientation of the mast foot top to the anchorblock B. Fig. 1

...make sure the cap fits into mast top (either end).

Aeronet®

Climbers 173755 Lunar Blast®

Net ClimberDocument #18270700

Sheet 4 of 6

Page 8: Aeronet 173755 Lunar Blast Net Climber

© 2012 by Landscape Structures. All rights reserved.

601 7TH STREET SOUTH, DELANO, MINNESOTA 55328-8605 (763) 972-3391 1-888-LSI-INST (1-888-574-4678) FAX (763) 972-3185

SAFETY NOTEChoose a protective surfacing material thathas a Critical Height Value of at least theheight of the Highest Accessible Part/FallHeight of the adjacent equipment. (Ref. ASTMF1487.)

PULLEY

b f h i f f h

temporary puller rope

ROPE STAR

MAST HEAD

VERTICALEDGE ROPE

INSTALLATION OF THE NET

Pull the red/white plastic guide straight that serves toguide the mast.

Slide the mast along the red/white plastic guide thru bothsquare rubber mast supports until the mast cap is in-serted into the top of the mast. See page 1.

NO ROPES SHOULD LAY BETWEEN MAST ANDRED/WHITE PLASTIC GUIDE!

Fix the mast head on the mast. Fig. 2 Tools: hammerand block of wood.

The mast head shouldn't go easily into the mast!

(You may have to tape it for installation)

Remove the red/white plastic guide.

Place the bottom of the mast in front of the mast foottube.

Fix a rope near the top of the mast. Fig. 3

Make sure the mast goes through the center of ropestar. Fig. 4

Lift up the mast and support it with a telescoping brace/support. Put the bottom of the mast over the mast foottube.

Fig. 2

Fig. 3

DO NOT CONTINUE TO STAND UNDER THE PARTIALLYERECT MAST!

Fig. 4

Grasp only the mast, never the network, to ensure themast head will not be pulled out! Hold the mast duringthe lifting of the net, to avoid the mast from swinging tothe side.

Erect the mast by hand as far as possible, then engagethe ratchet or come-along.

Aeronet®

Climbers 173755 Lunar Blast® Net Climber

Page 9: Aeronet 173755 Lunar Blast Net Climber

© 2012 by Landscape Structures. All rights reserved.

601 7TH STREET SOUTH, DELANO, MINNESOTA 55328-8605 (763) 972-3391 1-888-LSI-INST (1-888-574-4678) FAX (763) 972-3185

SAFETY NOTEChoose a protective surfacing material thathas a Critical Height Value of at least theheight of the Highest Accessible Part/FallHeight of the adjacent equipment. (Ref. ASTMF1487.)

INSTRUCTIONS FOR TIGHTENING NET

Tension Tool

(4) AnchorAssemblies

(4) ThreadedRods Safety Rope

(4) CoverRings

(4) CoverPanels

(4) AnchorAssemblies

AnchorAssembly

(4) ThreadedRods

Step 1 Step 2

Step 3

Vertical Edge Rope(Attaches To Mast)

Safety Rope

Vertical Edge Rope(Attaches To Mast)

(8) 3/4"BrassNuts

(4) 3/8" x 7/8" BHCS w/Pinw/ 3/8" SAE Flat Washers

(4) 5/8" x 1 1/2"BHCS w/Pinw/ 5/8" SAEFlat Washers

SafetyRope

HorizontalEdge Rope

HorizontalEdge Rope

HorizontalEdgeRopes

HorizontalEdge Rope

Vertical Edge Rope(Attaches To Mast)

(4) ConnectingSleeves (4) Connecting

Sleeves

(4) ConnectingSleeves

1) Make sure the rope mesh network is not twisted andevenly aligned.

2) Attach net to threaded rod using 3/4" brass nut. Pushcover ring into anchor assembly post. NOTE: Makesure vertical edge rope is positioned on top, as shownbefore tightening 3/4" brass nut.

3) After net has been attached to all four anchor assem-blies, tighten net using tension tool. Tighten 3/4" brassnut on four threaded rods to approximately 4". Con-tinue tightening four 3/4" brass nuts equally until net istaut.

4) Line up holes in cover panels with holes in threadedrods and anchor assemblies. Attach cover panels tothreaded rods using 3/8" x 7/8" BHCS w/pin with 3/8" SAEflat washers.

5) Turn connecting sleeves onto threaded ends of safetyropes. Attach safety ropes with connecting sleeves tocover panels and anchor assemblies using 5/8" x 1 1/2"BHCS w/pin with 5/8" SAE flat washers.

Aeronet®

Climbers 173755 Lunar Blast® Net ClimberDocument #18270700

Sheet 5 of 6

Page 10: Aeronet 173755 Lunar Blast Net Climber

© 2012 by Landscape Structures. All rights reserved.

601 7TH STREET SOUTH, DELANO, MINNESOTA 55328-8605 (763) 972-3391 1-888-LSI-INST (1-888-574-4678) FAX (763) 972-3185

SAFETY NOTEChoose a protective surfacing material thathas a Critical Height Value of at least theheight of the Highest Accessible Part/FallHeight of the adjacent equipment. (Ref. ASTMF1487.)

Aeronet®

Climbers Detail Plan For Pour In Place Surfacing

182707z

NOTE: Refer to the DETAILPLAN FOR FOUNDATION forfooting dimensions.

PLAN VIEW OF INSTALLATION

Detail Plan For Foundation

39 3 /

4"10

09

Pour In PlaceSurfacing

Pour In PlaceSurfacing

Concrete

Subgrade

15 3 /

4"40

0

Concrete

AnchorAssemblyFor Aeronet

Mast

15 3 /

4"40

039

3 /4"

1009

Pour In PlaceSurfacing

Concrete

Subgrade

Concrete

Mast

Anchor Assembly ForAeronet

CompactedAggregate

40"1020

16"

410

48"

- 60

"12

20 -

152

0

Play It Safe Label!Surface Warning Label!Hot Surface Warning Label!Entanglement Warning Label!

Page 11: Aeronet 173755 Lunar Blast Net Climber

Specifications are subject to change without notice.

FINAL ASSEMBLY

Make sure the rope mesh network is not twisted andevenly aligned. Apply labels, as shown.

TENSION OF THE NET

If ropes are taut, stress the network by climbing intothe net to align the ropes.

Retighten the net!

As a rule of thumb for proper tension of equipmentproceed as follows: Stand on the horizontal edge

rope. If the rope gives more than 1" you will need totighten the ropes using the tension tool.

INSTALL PROTECTIVE SURFACING

Install protective surfacing to satisfy the fall heightrequirements before users are allowed to play onthe structure.

Parts List

Part # Description Qty.173095-00 Anchor Assembly, Specify Color ....................... 4173714-00 Cover Panel, Black .............................................. 4173970-00 Connecting Sleeve, Aluminum ........................... 4173971-00 Mast Base, Specify Color ................................... 1173977-00 Mast, Specify Color ............................................. 1174996-00 ASM Tension Tool, White ................................... 1174784-00 Lunar Blast Net, Red ........................................... 1174022-00 5/8" x 7 1/2" Threaded Rod w/Nut & Washer ..... 20175123-00 Chemical Anchor Capsule .................................. 20

182705-00 Burst/Blast Hardware Package ....................... 1100196-00 3/8" x 7/8" BHCS w/Pin, SST ............................... 4100201-00 5/8" x 1 1/2" BHCS w/Pin, SST ............................ 4100365-00 3/8" SAE Flat Washer, SST .................................. 4129500-00 5/8" SAE Flat Washer, SST .................................. 4173965-00 3/4" Nut, Brass ....................................................... 8175862-00 Justman Tube Brush ............................................ 1115176-00 ASTM HD Surface Warning Label .................... 1182212-00 Entanglement Warning Label ............................. 1182213-00 Hot Surface Warning Label ................................. 1156847-00 Play It Safe Label, 5-12 Yrs.. ............................. 1

Specifications

Anchor Assembly: Weldment comprised of 3/8" HRPO steel plate,3/8" HR flat steel, 3/4" threaded stainless steelrod, 4" O.D. 8 GA. (.120") galvanized steel tub-ing and 3/4" HR flat steel. Finish: ProShield®,color specified.

Cover Panel: Solid color Permalene, black in color.

Connecting Sleeve: Aluminum.

Mast Base: Fabricated from 3.500" O.D. RS20 (.125" wall)galvanized steel tubing and 3/8" HRPO steelplate. Finish: ProShield, color specified.

Mast: Fabricated from 5" O.D. 7 GA (.179") galva-nized steel tubing. Finish: ProShield, colorspecified.

Tension Tool: Fabricated from 1 1/4" O.D. low carbon tube.

Net: Made of tightly woven, polyester-wrapped, sixstranded galvanized-steel cable with a PVCwrapped steel core. 18 mm, steel-core interiorrope and 20 mm, steel-core perimeter rope.

Hardware: Stainless steel.

Installation Time: (Installation of net)4 People minimum approx. 2-3 hours(Plan View Layout & Concrete Footings)3 People minimum approx. 6-7 hours

Area Required: 39' (11,88 m) x 39' (11,88 m) minimumConcrete Required: Approx. 7.11 cu. yds.

Weight: 1095 lbs.Fall Height: 96" (2,44 m)

Overall Height: 17' 7" (5,36 m) Ref. ASTM F1487

Document #18270700Sheet 6 of 6

173755 Lunar Blast® Net Climber

Eco #54454 Document #18270700 replaces #17456300. Added labels to Parts List.