afbc co-firing of coal and hospital waste/67531/metadc685205/m2/1/high...afbc co-firing of coal and...

DOE/MC/27205 -- 5332 Distribution Category UC-132

AFBC Co-Firing of Coal and Hospital Waste

Quarterly Report

May - July 1996

BY James M. Stuart jipa t 4 837

Work Performed Under Contract No.: DE-FC21-91 MC27205

For U.S. Department of Energy

Office of Fossil Energy Morgantown Energy Technology Center

P.O. Box 880 Morgantown, West Virginia 26507-0880

BY Donlee Technologies Inc

693 North Hills Road York, Pennsylvania 17402

DISCLAIMER

Portions of this document may be illegible in electronic image products. Images are produced firna the best available original document.

Disclaimer

This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or use- fulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.

I .

I1 .

111 .

IV .


Quarterly Progress Report (May 1. 1996 . July 31. 1996)

Page i

CONTRACT DE-FC21-91 MC27205

TABLE OF CONTENTS

I NTRODU CTIO-N ......................................................................................... A Project Objective .................................................................................. B . Reporting Period .................................................................................. C . Report Layout ......................................................................................

TASK ONE . Design. Specify. Procure. Install and Start-up Facility ........................................................................................... A. Subtask 1-A Design ............................................................................. €3 . Subtask 1-B Equipment Purchase and Fabrication ................................ C . Subtask 1-C Installation ....................................................................... D . Subtask 1-D Shredder System Ver5cation and Testing ....................... E . Subtask 1E Start-up ............................................................................

TASK TWO . Obtain Permits .....................................................................

TASK THREE . Procure Coal. Limestone and Ash Disposal Contracts .................................................

1 1 1 1

1 1 2 8 9 9

11

11

V . 12

VI . 12

VI1 . PROJECT COSTS ...................................................................................... 12

VI11 . SUMMARY ................................................................................................. 15

TASK FOUR . Conduct One Year Test Program .....................................

TASK FIVE - Prepare Final Rep0 rt ............................................................


Quarterly Progress Report (May I, 1996 - July 31,1996)

Page ii

CONTRACT DE-FC21-91 MC27205

LIST OF TABLES

P m

Table 1. Lebanon VA Project EquiprnedService Status Report .........._.............. 2

Table 2. Lebanon VA Project Subsystem Completion Ratios ........._.................... 9

Table 3. Changes to Lebanon VA Project Contract .............................-.............. 13

Table 4. 16

Table 5. Lebanon VA Project EquiprnentlServke Costs ..................................... 17

27

Lebanon VA Project Cost-to-Date Reported by Task ...........................

Lebanon VA Project Schedule ............_._...............-.........-.....................

AFBC Co-Firing of Coal and Hospital Wmte

Quarterly Progress Report (May 1, 1996 - July 31,1996)

Page 1

CONTRACT DE-FC2 1-9 1MC27205

1. INTRODUCTION

A. PROJECT OBJECTIVE The project objective is to design, construct, install, provide operator training and start-up a circulating ftuidized bed combustion system at the Lebanon Pennsylvania Veteran's AfEBirs Medical Center. This unit will co-fire coal and hospital waste providing lower cost steam for heating and possiily coo-iing (absorption chiller) and operation of a steam turbme-generator for limited power generation while providing efficient destruction of both general and infectious hospital waste. The steam generated is as follows:

Steam = 20,000 l b h Temperature = 353 F (saturated) Pressure = 125 psig Steam quality = -98.5%

B. REPORTING PERIOD The reporting period is fiom May 1,1996 to July 3 1,1996.

C. REPORT LAYOUT The Progress Reports will show progress and direction for each task and subtask. The Final Technical Report will also provide a coherent chronology of tasks and subtasks throughout the project. Weekly status meetings were held. In part, this report Summarizes the primary issues discussed m those meetings relating to the completion of this project.

I I . TASK ONE - Design, Specify, Procure, Install and Start-up Facility

A. SUBTASKl-A - DESIGN

Progress: Work on the Operation and Maintenance Manual continues.

Three support systems have been designed by Nutec and have been, or will be shortly, installed at the LVA site:

Steam silencer and support - is located next to the North side of the facility building. Ash conditioner system - supports for the ash screw and the rotary valve and ash conditioner are in place and support the ash conditioner system. Support to raise the skiphoist approximately two feet above the existing foundation floor. Note this will be done as part of the concrete two-foot raised platform to be installed by the building contractor during August.


Quarterly Progress Report (May 1, 1996 - July 31, 1996)

Page 2


rrm

I

2

3

4

5

6

7

7a

7b

Additional design changes were required by Nutec for the boiler support structure. changes will be completed by mid-August.

Those

EQUIPMENTISERVICE VENDOR PURCHASE RELEASE DELIVERY ORDER NO. FOR FAB DATE

Air Compressor C.H. Reed 70054 5/31/94 7/12/94

Ash Conditioner Defroit Stoker 70009 7/27/93 12/31 193

Ash Conditioner: Chutes Detroit Stoker 70062 6/6/94 1 1/4/94

A5h Handling: Storage and Screw Macawber 13456B 7/27/93 311 4/94 70046 701 13

70042 Bed Material CoolingICleaning System CSI Systems Inc. 70041 5/25/94 8/3/94

Bin, Sand (Sand funnel)-Replaces bed DONLEE wo 511 194 711 194 marl bin estimated @ $lO,oOO Bins: Ash, Limestone & Coal

Coal Bins DONLEE wo 511 I94 7120194

Limestone Bin - 30 Ton DONLEE wo 511194 11/1/94

The shredder system’s piping and hose connections have been designed and installed,

7c Limestone Bin - 2 Ton

7d Ash Bins (2)

8 Boiler & Economizer: Boiler

9 Boiler & Economizer: Boiler Sootblower

10 Boiler & Economizer: Boiler Sootblower- Engr Only

Problems: None

DONLEE wo 5/1/94 8/19/94

DONLEE wo 511 194 1 1 11 8/94

DONLEE wo 1011 I93 4/29/94

Fuel Efficiency 70001 6/28/93 8/2/93

Fuel Efficiency 41 91 6 8/2/93

Plans: Continue design and drafting work. The P&IDs continue to be revised to as-built status.

B. SUBTASK 1-B - EQUIPMENT PURCHASE AND FABRICATION

Progress: The status of the major pieces of equipment in the procurement process is shown on Table 1. The fabrication procedure developed for the combustor, boiler, economizer and bins allowed these items to be fabricated by DONLEE.

Problems: None

Plans: Continue with authorized expenditures.

Table I. Lebanon VA Project EquipmentlService Status



Page 4


ITEM EQUIPMENTISERVICE VENDOR PURCHASE RELEASE DELlVERY

40 Plant EncllSite PrepIFoundation: Bldg 8 Arthur Funk 70023 1/24/94 9130194

41 Plant EncVSite PreplFoundation: Building 9J30193 4/29/94

42 Plant EncllSite PreplFoundation: Design DBGlSteckbeck 611 0193 2/15/94

43 Plant EnclISite PrepIFoundation: Engineer DBGISteckbeck 70026 2/16/94 9130194

44

ORDER NO. FOR FAR DATE

Foundation-

I Plant EnclJSite PrepIFoundation: Foundation I I 4/29/94 I 9l30193

I 1 I

45 Platforms, Supports and Stairs and Design BSM, Inc. 70084 9/27/94 12/5/94

46 Refractory Materials & Installation: Installation DONLEE wo I 11/1/93 5/31/94 I

47 Refractory Materials & Installation: Materials J. T. Thorpe 70002 6/28/93 8/30/94

48 Refrigerated Room Perley-Hallday 7001 2 7/28/93 8/30/94

49 Scale BBM Scale 70048 6/8/94 8130194 I I I I I

50 ]Shredder ISSI Shredding Systems I 1 I

51 Shredder Blower Robinson 387648 8120193 12/31/93

52 Shredder: Move from York to Site DONLEE 70035 1 1 /I 9/93 711 5/94

53 Slide Gates RovalveKechnaflow 70007 7/28/93 2~28194 I I 1 I I

54 Isoil Borings 1 Schna bel I I I

55 Start-up Burner EclipseNorkaire 70013 911 193 1/3/94

56 Start-up Burner (Mod. Motor) Honeywell 7001 4 8120193 9130193

57 Startup Burner Panel DONLEE W.O. 12/7/93 6130194

58 Steam Silencer Vibration & Noise Engr. 70070 6/7/94 8/15/94 I

1 1 /I 5/93 5/30/94

60 Sterilization System DONLEE 70067 6/8/94 811 5/94

59 Steelwork or Equipment Support DONLEE WIO

I

61 Sterilization Testing DONLEE 70049 8130194 9130194

62 Transformer for Leb VA Equipment Biatt & Meyers 70085 7/31 194 121 I94

63 Valves & Dampers IPS 70044 513 1 I94 7/26/94 I I 1

64 Vendor Equipment Installation Aycock 70059 12/15/94

311 1 I94 3/25/94 65 Computerized Portabie Analyzers ECOM America 70030

66 Additional paymenVperformance bonds TBD

67 Onsite refractory cure Hotwork Corp. 7008 1 10/7/94 1 I1 5/96 I

68 Bonding and Grounding TBD

69 Sump pumps and controls Grainger 70116 10127 & 11/1/95 8

70 SteamlFeedwater Valves IPS 70092

71 Shredder Hydraulic Filter SS1 Shredding Systems 70094 1 /24/95 21 5/95

701 34 12/28/95 1/3/95


Quarterly Progress Report (May 1,1996 - July 31, 1996)

Page 5


98

99

100

101

102

I 1118195 11110195

11110195 11117195

10131195 11/14/95

1 1 I1 8195 1 a20195

1 llU95 1 1 128195

Limestone 8" Flexible CSllKinergy 70120

Pressure Gauges IPS 70121

Instrument Repair Ametek 66571

Sterilization Equipment M. Glosser 701 22

Hydraulic HoseslFittings Chester County 701 23 ,Hydraulics

AFBC Co-Firing of Coal and Hmpitat Wmte

Quarterly Progress Report (May 1,1996 - July 31,1996)

Page 6

CONTRACT DE-FC21-91MC27205

109

1 10

11 1

Sterilization Node, 112" Spraying Systems 70132 12127/9!5 1/5/96

Pressure Filters SSI Shredding Systems 70133 12/27/95 1/5/96

3" Steam Vent Valve IPS 701 35 1/5/96 1117196 I I I

112 1RotameterslN.G. Gauge I Dwyer 1 70136 1/5/96

1/5/96

1/3/96

1/5/96

1/22/96

1/19/96

1/15/96

2/15/96

Y20/96

1/17/96

1/17/96

1/17/96

1/17/96

1/26/96

2/9/96

1/16/96

3/15/96

2/27/96

1 I I 116 [Gas Heaters/ Valves, Regulators [Yorkaire I 70140

113

1 14

115

I

114" 304SS Tubing Penn Stainless 701 37

Swagelock Fittings Allentown ValvdFitting 70138

Sample Cooler Nutmeg Technologies 701 39

117

118

1 19

120

LVA Structural Review N u t s 70142

Limit Switches Dauphin Electric 70141

Supplyllnstall Exterior Emergency Lights Blatt & Meyers 701 43 Boiler Trim McDonnell & Miller1 701 44

Ernst Gage 701 45

1 I I

130 /Analyzers - Water Pressure Regulator llndustrial Piping I 70156

121

122

123

124

125

126

127

128

129

I /Systems 1 131 (Lightning Protection ILarson Lightning . I 70157

- 701 46

08M Manual Binders Beaverite Products 701 47 2120196 4/1/96

Design Structural Revisions Nutec Design Assc., Inc. 70148 mol96 4/18/96

Natural Gas Gauges Industrial Piping 701 49 2120196 2/23/96

Stack InsulatiodCladding C8C Insulation, Inc. 701 50 2/28/96 3/14/96

e

Systems

Stack Testing Protocol Spotts, Stevens & 70151 511 I96 511 196 McCoy

LVA Control System Roth Enterprises 70152 2/26/96 6/3/96

TransmitterdFlang es Honeywell, Inc. 701 53 311 196 3/29/96

FiIterslOilers, Regulators McMaster-Carr 701 54 311 1/96 311 a96

Belden 1064A Multiconductor Cable 'fork Electric Supply Co. 70155 311 1 I96 311 9/96

I I Protection I ' I



Page 7


ITEM

132

EQUIPMENTISERVICE VENDOR PURCHASE RELEASE ORDER NO. FOR FAB.

1 R Thermocouple CGS Thermodynamics 70158 3/20/96 K and R Thermocouple Wire 701 63 4/3/96

( I O KThermocouples I I 70183 I 4/29/96 133 lStructural Changes / Sluice Bed Support IAycock, Inc. I 70159 I 311 9/96

134

135

136

137

. . 70164 411 196

Office Trailer Rental - 7 Months Acton Mobile Industries 70160 3/20/96

Pressure Switches for ID Fan and Baghouse R.M. Associates 701 62 4/4/96 701 73 411 7/96

Two Spring FleAble Mounts BRD Noise - Vibration 70165 411 2/96

Ceramic Rope Hostetter Supply Co., 70166 411 2/96 Control, Inc.

DELIVERY DATE

5/15/96 411 6/96

138

139

140

141

142

143

144

145

146

147

148

149

5/20/96 411 9/96

Inc. Weld lnspedion American Testing 701 68 411 5/96 411 9/96

Laboratory Ash Discharge Chute Detroit Stoker 70169 411 5/96 411 7/96

Ear Muffs and Plugs McMaster-Carr Supply 701 70 411 5/96 411 7/96

LimestoneIAsh Equipment checkout 8 training Macawber Systems, Inc. 70172 411 8/96 4/26/96

Coal handling equipment checkout & training Beaumont Birch Co. 701 74 4/18/96 5/2/96

411 8/96 4/29/96 112" Hydraulic Hoses Chester County 701 75 Hydraulics

Panel Push-Pull Buttons, Timers 8 Relays York Electric Supply Co. 70176 4/19/96 4/29/96

Pressure Switch at ID Fan & Magnelhelic Dwyer Instruments, Inc. 701 77 4/29/96 4130196 Gaugel Manometers 701 82

4/29/96 5/8/96 Startup Calibration of the 2 coal weighbelts 701 84

Model 1950-2 ID Fan Pressure Switch Dwyer Instruments 70185 5/7/96 5/8/96

Orifice Plates ACB, dipleg, Sluice Proconex 707 86 5/8/96 5/21/96

Hydraulic Fittings Chester County 701 87 5/9/96 5/10/96

co.

Thayer Scale - Hyer Industries, Inc.

411 9/96 3/26/96

411 7/96 4/22/96 511 2/96

151 Hydraulic Fittings

152 4-20mA Analog Board

411 6/96

Chester County 701 89 5i1 4/96

Honeywell Inc. 701 90 511 4/96 Hydraulics

I !Hydraulics I I I 150 (Automax Actuator for FD Fan (Tristate Technical Sales I 70188 I 5/10/96 [ 5/14/96

511 5/96 I I I I

153 ITroubleshoot Coal Handling PLC I Emtroi I 70191 I 5/16/96 I 5/21/96 I I I I 1

154 I Review of Building 8 Foundation (Steckbeck Engineering I 1 5/10/96 I 5/20/96 I 1 I I I

155 \Current Follower Kit IEngineered Drive Inc. I 70192 I 6/3/96 I 6/4/96 I I I I I

6/3/96 I 6/15/96 156 /Transmation Calibration IPhilip R. Walker 1 70193 ] I I 1 I

6/3/96 1 6/11/96 157 i(3) Transmitters 8 (3) Valve Bypasses ]Honeywell Inc. I 70194 I I I I t I

158 i(20) Cubic Yard Containers 8 (5) Pickups IWhitman Warren I 70195 I 6/5/96 I 6/7/96


Quarterly Progress Report (May 1,1996 - July 31, 1996)

Page 8


ITEM

159

EQUlPMENTlSERVICE VENDOR PURCHASE RELEASE DELIVERY ORDER NO. FOR FAB. DATE

Actuated Valves (2) 4" and (1) 2" Herman Goldner Co. 701 96 6/7/96 7/23/96

160

161

162

163

164

165

166

167

Insulate ID Fan & ACB Outer Coils

(2) Model 2150 Pressure Gauges

Service for Startup Burner

Linear Regulated ACIDC Voltage

R-Thermocouple alarm with fixed dead bands

Startup Assistance - Time & Materials

Contract for Hydraulic Piping Work

Two current isolators

168 Office Supplies for Trailer

I I I I I

172 IService Call -Air Conditioning in Control Room IGeorge Strohm, Jr., Inc. I I 6/27/96 I 6/27/96

'Controls. . /Staples

C. SUBTASK 1-C - INSTALLATION

6120196 6120196

Progress: The construction work has been broken into smaller contracts. This allows us to take advantage of smaller constructors who specialize in specific portions of the construction package. The progress in the various work being done on-&:e is discussed below.

169 Safety Signs for Facility

170 Silencer for LVA Stack

171 Service Call - QMA-60 Compressor

Table 2 shows the completion ratios for each subsystem for May 1, 1996 to July 3 1, 1996.

Emed Company Inc 70205 6/25/96 7/8/96

Stoddard Silencers 70206 7/3/96 8/21/96

C.H. Reed 70207 711 1 196 711 9/96

TASK 07 - INSULATION - Summary Progress Report. cooling bed, stack breeching and ID fan casing was completed.

Insulation of the outside pipes of the

TASK 08 - PAINING - Summary Progress Report. The painting of the structure and the equipment of the facility is in the scope of the Lebanon VA Medical Center.

Problems: None

Plans: The installation continued this quarter and is projected to be completed by late September.

AFBC &-Firing of Coal and Hospital Waste

Quarterly Progress Report (May 1,1996 - July 3 1, 1996)

Page 9


Table 2. Lebanon VA Project Subsystem Completion Ratios

D. SUBTASK 1-D - SHREDDER SYSTEM VERIFICATION AND TESTING

Part of Phase I Contract testing to be done at DONLEE Pilot f8cilit.y.

Progress:

a

Task completed in June 1992.

Problems: None.

Plans: Task completed in June 1992. The sterilization testing will be completed prior to completion of the installation. This testing uses the top portion of the shredder hopper. The testing nozzles used are those to be used in the actual shredder system to ensure proper design.

E. SUBTASK 1-E - START-UP

Progress: Shakedown, startup and operation will begin after the completion of the equipment and instrument installation. The various subsystem of the facility will be started up one at a time during pre-startup check out.

I


Quarterly Progress Report (May 1, 1996 - July 3 1, 1996)

Page 10


7 8 9 10 11 12

13 14

Baghouse Checked Stack Checked Coal Handling System Checked Combustor and Hot Cyclone Checked Hospital Waste and Sterilization System Boiler and Steam Lines Checked Feed and Recirculation Water Lines Analyzers Started up and Checked Mam Control System Partially Checked

The hydraulic lines were installed

Operator training sessions were held during this quarter to partially meet PA DER requirements, m addition to training the operators:

Date 511 - 2196 517 - 8/96 6/27/96 and * 7/23 I96

Training Session Coal Handling System Coal Handling System Weigh Belts Analyzer System - CEMs

Other training sessions planned are sessions for the Shredder System and the Control System

Several items have been accorlnplished during the startup thus far: The blowers and ID fin have all been checked out and run regularly. The pressure drops across the bubble caps for all of the beds have been determined. The bed sand was procured and put into the Unit’s various beds. The unit has been run as a gas-fired fluidized bed on short tern and around the clock basis. The operators were trained during the round-the-clock running. Startup and shutdown procedures were determined, and the burner was setup for operation. The first time coal was fired (partially) in the unit was 6/19/96. A comprehensive test matrix for the coal and limestone testing was developed by DONLEE.



Page 11


Problems: maintain the Honeywell control system of the CFB facility.

The Lebanon VA has hired a responsible individual who will repair, replace or

Plans: contmues on the Training Program and the Operation and Maintenance ManuaL

The hcility is anticipated to be completed during the Fall of 1996. Work

111. TASK TWO --Obtain Permits

Progress: PA DEP.

Work continues on items reqyired for the Air Quality and Solid Waste permits for

Problems: the instaIlation of the equipment has begun.

None. Preparation for the PA DEP site review after construction has started since

Plans:

IV.

None.

TASK THREE - Procure Coal, Limestone and Ash Disposal Contracts

Progress: Early in the project the coal, limestone and ash disposal contracts could not be finalized because the initial supply date was in question due to NEPA approval related delays. Lebanon VA had received a supply proposal from Naughton Energy for coa& bestone and for ash disposal. During May 1994 the Lebanon VA set up a contract for procuring coal and limestone and for h o s i n g of the generated ash when the facility is operational. Direnzo Coal Company is the ultimate supplier (subcontractor) of the coal and limestone. Coal shrpments were received at the site on April 29, 1996 and in mid-June.

Problems: Naughton has a three-year contract (through September 1997) to supply the coal and bestone, and to dispose of the ash generated. The contract started in October 1994. From then until the time that the facility is operational, the right to purchase the coal and limestone and to dispose of ash is bst, or underutilized.

Plans: of the coal and limestone systems.

Limestone and coal shipments have been obtained to do check outs and operation

V.



Page 12


TASK FOUR - Conduct One Year Test Program

Progress: This task will be performed after the installation, pre-startup check outs and startup/shakedown of the facility have been completed. Stack testing and biospore testing are required by the Pennsyhania Department of Environmental Protection to demonstrate performance and for the proof of DRE (destruction removal efficiency), respectively. At least one test of each type is required by PA DEP, however, more tests can be required. Due to hd ing limitations, only about two each of the stack tests or biospore tests can be performed. A test matrix will also be performed to demonstrate the performance and operation limitations of the CFB facility and its emission levels.

Problems: None.

Plans: Spotts, Stevens & McCoy (SSM) was selected as the stack sampling vendor. Their final costs of the tests have been determined. SSM completed the development of the protocol for the test facility and will also perform the analyses of the solids samples gathered during testing.

VI. TASK FIVE - Prepare Final Report

Progress: None. The report is due 3 months after the test program is completed.

Problems: None. The task is to be completed after the test program is finished.

Plans: Currently information has been gathered concerning the equipment and facility. Preparation is being made to perform a matrix of tests that will demonstrate the performance and operation limits of the CFB system, quanta emission levels, identify problem areas and aid in performing scale-up analyses for hture commercial designs.

VII. PROJECT COSTS

Changes to the contract

The following items have undergone price increases during this project. on Table 5 LVA Project EquipmentlService Costs.

Refer to item numbers

- NO

- 1.

DESCRIPTION

An air compressor was purchased for the newfacility: It was originally believed that the present system muld be able to provide sufficient air quantities but the newfacilities requirements are larger than originally anticipated. The cost of a 300 cfm air compressor rated at 110 psi was $21,189 (revised). The air is supplied for the pneumatic transport of limestone and ash, pneumatic slidegates and instrumentation. An ash conditioner needed to be added to the contract. The Solid Waste Division of 2.

- 3.

4.

5.

-

-

TABLE 5 ITEM REF. 1, 88, 89

2, 3, 4, 139

6.

_.

7.

8. 9.

10. 11.

- _.

_.

_.

- 12. 13. -

_.

14. 15. _.

Pennsylvania's Department of Environmental Resources requires that the ash be conditioned with water before transport. The ash conditioner was supplied at a cost of $60,156 (revised), including ducts and screw conveyors. The cost of the ash handling storage and screw system has increased to $152,292 due to purchasing 22 NiHard 45" elbows for pneumatic ash and limestone transport. The bed cleaning system With processes the ash generated from the combustion of the coal, limestone and medical waste currently costs $26,114. The scope of the sand silo design has been reduced to a sand "funnel," resulting in a

16.

17. -

6

18.

19.

20 21

-

- - -

(revised). This cost includes $23,200 for installation included in item 64. The feedwater circulating pump was bought by LVAMC. DONLEEs cost is zero. The coal feeders were originally proposed to be screws. The VA has requested weighing capability. Weigh belt feeders were selected in place of screw feeders. The cost was $45,690.00. The annunciator panel requested by the VA will be approximately $8160.00. The cost of the controls computer package has increased from $83,442 to $97,001. This cost increase is due to a required increase in the 1/0 capacity of the control system and for tw computer courses. The baghouse and sorbent injection system currently cost $136,824 (revised).

$409,451 (revised). The electrical contractor cost for the facility installation is currently $268,968 (revised).

The cost of the vendor doing the ducting and piping has increased to



Page 13


14 15

17 17

19, 87, 97 20

21

The emissions monitoring system required $56,500 above the proposal for the HC1 monitoring system and heated sample lines.

4

22

used to help control oxygen levels in the system was needed at a cost of $6,548. Expansion joints were needed to allow for thermal growth throughout the system at a cost of $25,862. The cooling bed and lift channel blowers cost $13,060. The cost to move the gas lines at the facility was originally $5,500. This cost m s deleted by the gas company, UGI, in early February.

estimated $108,663 (revised).

The boiler required $8,111 .OO of additions to meet the VA specifications. This number hll be revised pending final boiler design. The cost of the economizer sootblower was $8,784. The redesign of the stack is complete. The total cost of the stack is now $59,448

24

25 29

5

2; Coal - 7a thru 7d 8

12 13a-l3c, 64

- 22. 23. -

- 24.

25. 26.

- -

- 27. 28. -

- 29.

30.

31. 32.

- _.

_.

33.

- 34.

35.

36.

-

_.

- 37.

38.

39.

- -

40.

41. _.

42. 43. 44. 45.

- - - -

AFBC Co-Firing of Coal and Hospital Wmfe


CONTRACT DE-FC21-91MC27205

The hospital waste handling and subsystems (or skip hoist) currently cost $36,815. The cost of the added transmitters for pressure and flow indication added to the specification, was $1 1,635 (revised). This cost increase is due to the number of transmitters that have been added. The cost of instruments: K and R themlocouples and thermocouple wire has increased to $8,955 (revised). The painting currently costs $12,240 (revised). Geotechnical Engineering Services for the building and foundation have been added to ensure that the facility is constructed properiy and safely. The cost is partly offset by the October 1993 budget cost of the building and foundation. The cost of the services was $9,512. The building and foundation cost is currently $646,981 due to change order increases. Design Engineering Services have been added to provide independent supervision for the construction. The cost of these services is included in the October 1993 budget cost of the building and foundation. The cost has since been reduced to $8,911 from $10,911. The cost of the desian and manufacture of the initial Dlatfons. suowrts and ladders - . * . was $27,000. The refractory, materials and installation by DONLEE is now $89,388 (revised).

The refractory engineering, materials and installation vendor's cost was $88,07. A refrigerated room is required for the storage of medical waste in the event that the unit is not operating. The cost of the refrigerated room was $15,407 h t h freight included . The Solid Waste Division of Pennsylvania's Department of Environmental Resources requires that the medical waste be weighed before disposal. The cost of a scale to be mounted in the loading dock was $4382. The price of the shredder blower has increased due to a freight charge. The finai price was $3,140. Slidegates were needed for the coal, limestone and ash handling systems at a cost of $52.665. Soil borings were required to determine soil bearing capacity before the foundation design could be started. It was originally believed that the VA had this information. The cost of the soil borings was $5850. The start-up burner system, including its panel and motors, for the circulating fluidized bed cost is $10,914 (revised). The cost of the steelwork or equipment support (structure) has increased from $72,290 to $143,639 (estimated). The general valves for the circulating fluidized bed system currently cost $29,018.

The cost of the vendor equipment installation, including the platform installation and extras, is now $585,062 (revised). The cost of additional paymenffperformance bonds has been maintained in the individual contracts (vendor equipment installation and ducting and piping). This item as a result is $0. The additional feedwater and steam valves were ordered at a cost of $2,313 (revised). Spare shredder hydraulic filters were purchased for $764. The air cannons were purchased for the coal silos at a cost of $5,527. The noise control pads and bases for the blowers, fans, compressor and shedder

Page 14

30 33, 127,157

34,107,132

38 39

40 43

45

46, 137

47 48

49

51

53

54

55, 56, 57, 90 59

63, 70, 91, 111 64

66

70 71, 110 72 73

AFBC Co-Firing of Cod and Hospital Wmte

Quarterly Progress Report (May 1,1996 - July 31,1996)

Page 15

CONTRACT DE-FC21-9 1MC27205

46.

47.

48.

hydraulic unit have been purchased and installed at a cost of !$4,288. A heatless air dryer was purchased to provide air dried to -40 F dewpoint, at a cost of $7,028 (revised). The orifices and venturis for flow measurement have been designed and cost $13,060 (revised). A cart for medical waste handling was purchased to check out the skip hoist and shredder equipment. The cart cost was $682. However, this cart was returned when it wds discovered that the cart design had changed, and the cart dimensions w r e too large to be used. Another cart design was chosen by DONLEE and LVA and six or

74

75

76

49. I at a cost of $5,463 for an expected 21 months. I

1 86 50.1 The equipment for the chemical feedwater system has been costed at $1,305.

more have been purchased by LVAY The site trailer for an office and storage space was rented for a minimum of 4 months 77, 134

Contract Costs-to-Date: The Lebanon VA Project Costs-to-Date are shown on Table 4.

Equipment Costs The equipment costs are shown on Table 5 Lebanon VA Project EquiprnendService Cost Summary. Several of these costs are preliminary and purchase orders have not been released yet.

Vill. SUMMARY

Operating permits will be obtained after construction has been completed.

Structural corrections have been made to make the facility meet the required building codes.

Budget problems continued to occur through June.

c

A current schedule for the project is included with this report.

I

AFBC Co-Firing of Coal a;zd Hospital Waste


Page 16


Table 4. Lebanon VA Project Costs-to-Date Reported by Task

TASK

TASK I: DESlGNlBUlLDllNSTALL

TASK II: PERMITTING TASK 111: OBTAIN COAL, LIMESTON

& ASH CONTRACTS

TASK IV: TESTING

TASK V: FINAL REPORT

PROJECT TOTAL

COST SHARE

DOE BILLING

TO-DATE

ACTUAL Q RTLY CONTRACT ACTUAL I QRTLY Feb-96 Mar-96 Apr-96 TOTAL May-96 Jun-96 Jul-96 TOTAL COSTS

180,277.66 122,141.84 202,036.26 504,456.76 120,972.58 246,567.25 158,492.67 526,032.49 6,196,073.W

38,030.59

44,rn.B -

I I I I I I I I

180,277.66 122,301.84 202,076.26 504,666.76 120,972.58 246,567.25 158,492.67 526,032.49 6,589,5EG.95

11,146.04 6,346.47 14,160.02 31,652.53 6,920.68 17,580.m 10,361.30 34,862.01 412,373.89

189,131.62 115,!E6.37 187,916.24 473,0(33.23 114,051.90 228,977.22 148,141.37 491,170.48 6,187,186.06

AFBC Co-firing of Coal and Hospital Waste

Contract DEbFC21-91MC27205 Quarterly Progress Report

Page 17

Table 6. Lebanon VA Project EquipmentlService Costs

EQUIPMENT/SERVICE VENDOR

$21,801 I $21,01 I ($7861 $21,0151 $(: 1 Air Compressor C.H. Reed

2 Ash Conditioner D&roit Stoker

3 Ash Conditioner: Chutes Detroit Stoker

4 Ash Handling: Storage and Screw Macawber

7/2ZM

5/28M

8/1 O M

$34,815

$2,979

$152,292

($1,021)

5 /Bed Material CoolinglCleaning System ~CSI Systems Inc. $21,113 $26,11 7 j - 7 $31,2001 $5,001

DONLEE Bin, Sand (Sand funnel)-Replaces bed mat'l bin estimated @ $1O,oOO Bins: Ash, Limestone & Coal 7

7a CoalBins DONLEE

7b Limestone Bin - 30 Ton DONLEE

$56,805

$14,4081 $C

7c Limestone Bin - 2 Ton DONLEE

7d Ash Bins (2) DONLEE

$1,616

8 Boiler 8 Economizer: Boiler DONLEE

9 Boiler 8 Economizer: Boiler Sootblower Fuel Efficiency

511 5/92

611 8/92

$41,478

$5,113 $5,102 $5,11

10 Boiler a Economizer: Boiler Sootblower-Engr Only Fuel Efficiency

11 Boiler 8 Economizer: Economizer Casina DONLEE

6/18/92

5/15/92

6/9/92 12 I Boiler 8 Economizer: Economizer Sootblower I Copes-Vuican $8,784

$19,428

$7,045 $0

~

13a Stack (Chimney) Tri Fab, Inc.

13b Stack (Chimney) - 2nd Design DONLEE

8/3/93

U7195 $7,W

13c 1Stack (Chimney) -Anchoring system 1 DONLEUAycock 8/7/95 $01 $9,77i $9,775 $0 $0 $9,775

projcost.xls rev.BI4M

AFBC Co-Jring of Coal and Hospital Waste Contract DE-FC2 1-9 1MC27205

Quarterly Progress Report Page 18


B 4 2 z

t

- 14

EQUIPMENT/SERVICE VENDOR c

~

zirculating Pumps, Feedwater

:oal Storage, Handling 8 Feeding

:hestel Pump

;eaumont Birch

$7,000 $(

$291,152 $297,20:

$123,366 $123,35!

$83,442 $97,00:

15

16 - $C $297,202

$123,3!% :ombustor/Cyclone/Cooling Bed Unit -No Tubes IONLEE $0 511 5iS

4/30/9:

$150,22

$80,5c 17

18 - loneywell :ontrols Computer Package

:ooling Bed 8 Economizer Tubes*

$97,001

$29,ooc

$136,51 I

$=,I i a

$256,570

$130.535

Jlegheny Boiler Tube $0 $29,OOo $29,00(

$130,376 $136,511

$65,292 $409,451

$245,000 $268,96E

n

$161,25

$26,57

$135,20

19

20 - )ry Injection Fabric Filter: Baghouse ,eropulse Inc. $6,lJ $0

$54.333 Iucting a Piping lcClure

ilectrical Equipment 8 Installation IBGlCarpenter Engr 21

22

23

24

25

26

27

28

29

30

31

32

33

-

- _I

- - - I_

-

I_

$13,398

$4.765 Imissions Monitoring Equipment nertec $87,05 8111EE

9BM J. A. Gregory, Inc sa :missions Monitoring Equipment: Oxygen

xpansion Joints

$6,119 $6,548

$25,862

$13,060

$54,608

$9,031

enior Flexonics $26,099 $25,86i

$12,709 $13,06c ($23'7:

$351 pencer Turbine 1 / I 3/91 ** ans 8 Blowers: ACB 8 LCB**

ans 8 Blowers: Primary 8 ID oblnson $C 711 3/92

12/5/91 ONLEUFox Valve lyash Reinjection System

lyash Reinjection System: Bed Mat'l Blowers

$1 4,290 $9,031 .M Associates $0 7/27IE

7t 1 5/93

$10,025

$0 GI $0 atural Gas line moved

ospital Waste, Handling 8 Sub-Systems ssex Conveyor $5,805 $0

Istruments: Pressure lndicatorsflransmitters wyerlHoneywell 9/ 1 O / S

$12,569 $12,569 * $4,097

$0 ($1,410)

$0 istruments: Pressure Transmit&ers $1 6 . a 5/24/83 oneywell

oneywell ~ ~~

struments: Pressure Transmitters (Additional)*** *** $4,097 $0

projcost,ds rev.914/96

$25,725

$0

$4,400

$29,121

$8,91'

$27,00(

$5,200 $C

MBC Co-firing of Coal and Hospital Waste Contract DE-FC21-91MC27205



VENDOR EQUIPMENT/SERVICE

w 0 z d 4

m

$3,4

sstruments: Thermocouples :GS

ssulation Materials 8 Installation hC&S

36 .imestone Storage, Handling B Feeding nacawber $60,8811 $60,88' $60,881

37 )utside Review of Bldg-Preliminaty/Final intech + $15,000 $12,24

$92C

38 'ainting )ONLEE $C $12,2 39

40

41

-

I_

ichnabel $9,%

$545,700 $646,98' =I= 'lant Encl./Site PreplFoundation: Geotechnical Engr.

'lant EncVSite PreplFoundation: Bldg 8 'oundation****

'lant EncVSie PreplFoundation: Building

$9,51 i

$610,787

$C

$36'1 ~ 9/8/92 $101,281 ****

$87,680

lrthur Funk

42

43 1_ * $8,911

')ant EncUSite PreplFoundation: Design

'lant EncUSHe PreplFoundation: Engineer

911 rn IBGISteckbeck

IBGISteckbeck

WQ,I 28

$8,911 44

45

46

- -

'lant EncVSHe PreplFoundation: Foundation $C

'tatforms, Supports and Stairs and Design SM, Inc. I $22.60( lefradory Materials 8 Installation: Installation IONLEE $52,911 $88,:

$76,975 $88'00;

$14,877 $15,40i

$4,597 $4,382

6/24/92

47

48 - bfractory Materials 8 Installation: Materials

lefrigerated Room

6124193

711 9/92

$88,oo-r

$15.407

. 7. Thorpe

erley-Hallday

49 'cab 8 M Scale I ($215: 6/7/93

4/26/93

50

51 5_

'hredder SI Shredding Systems + $1 21 hredder Blower .obinson $3,140

52 5_

hredder: Move from York to Site $5,203 IONLEE

projcost.ds rcv.Q/4B6

AFBC Co-firing of Coal and Hospital Waste Contract DE-FC2 1-9 1MC27205


53

54


Slide Gates RovalveITechnaflow

Soil Borings Schnabel

I

8/6/93

8 1 2 0 ~

$5,85(

$9,242

$2@

$(

55

56

57

58

~

Start-up Burner EclipseNorkaire

Start-up Burner (Mod. Motor) Honeywell

Startup Burner Panel DONLEE

Steam Silencer Vibration & Noise Engr.

$1,284

$3,065

$0

$0, 59

60

Steelwork or Equipment Support DONLEE

Sterilization System DONLEE $1,660

$888

$4,537

$0 61

62

Sterilization Testing DONLEE

Transformer for Leb VA Equipment Blatt & Meyers

63

64

Valves 8 Dampers IPS

Vendor Equipment Installation Aycock

66

67

Additional payment‘petformance bonds TBD

Onsite refractory cure Hotwork Corp.

68

69

Bonding and Grounding TBD

Sump pumps and controls Grainner

70

71

72 -

SteamlFeedwater Valves IPS 1 1/4/94 $0

Shredder Hydraulic Filter SSI Shredding Systems 11/3/94 $0

Air Cannons Airmatics 1 1 I1 6/94 $0


7/28/93) $52,46’ $52,665 --xid-+ $C

$C $9,2421 $0

$C ~ ~~

$2661 $0

$1,284 $1,284

$3,066

$71,349 $143,6391 $01 $6,187

7 G i - t - ($6,112) + $26,065

$41,4w

$1 1,701

$mi132

$4,638

$0

-1 $0 $0

66 I Computerized Portable Analyzers I ECOM America

$6,950

$6,000

$485 $0

$2,313) $2,313

$5,527 + $5,527

projcost,xJs rev.O/4/96

AFBC Co-firing of Coal and Hospital Waste Contract DE-FC21-91MC27205


Table 6. Lebanon VA Project EquipmenUService Costs

;ti 4 0 w c 2 I=

2 d c 0 7 U

EQUIPMENT/SERVICE VENDOR L t YI

W u z

U m 4

$I 7'3 (Noise Suppression: Motor/Elowers (BRD NoiseNibration 1 10/28/94

74 (Heatless Air Dryer /Air FIOW co., Inc. I 12/8/94 $01 $7,0281 $7,0281 $7,02t ~ ~~ ~

75 Orifices and venturis ClBl NES 10/20/94

76 Cart for medical waste Consolidated Plastic Co. 12/15/94

$( $0 $12,932

$0 $0 77 Site trailer rental - 13 months GE Capital Modular Space l a 1 5/94

78 Heat Tracing DONLEE 7M1 E

$0 $2,708

$0 $5,200 $1

$C

$5,xx 79 (Added Lighting (DONLEE I 7/31/95 T+

$5,384 $5,384

$2.44 $2.447

$I $0 $14,500

$0 $0 $(

$( $0 $5,384

$0 $353 $(

$( SO $2.447

$C 80 Sump PumpIControls - Explosion Proof DONLEE 11llW94

81 Cal Gases and Regulators Scott Speciatty 12/15/94 $C

$C 82 SinklShower Decontamination Stations Lab Safety 7/31%

83 Sand for Beds U.S. Silica Sand I 9/23/94

84 1 Coal Pit Cover ***** (DONLEE 1 7 / 3 E y $0 $1,

85

86 - Grizzly Cover DONLEE 7/3/95

Chemical Feedwater System Nutmeg Technologies 10111/95

$C $86 $86

$1 32 $132

$42 $42

$1 22 $1 22

87 Baghouse Ring Gaskets Aeropulse 8/31 195

88 Compressor Relief Vatve C. H. Reed 911 8195

89 I Compressor Sample Parts IC. H. Reed I 1014195 $42 90 1 Burner Parts 1 Yorkalre I 10110195

~ -~ ~ ~

91 Instrumentation Ball Valves IPS 1011 0195

92 Solenoid lves Equipment 10113195 e $482'

$0

$0 $0 $482 $(

projcoat,xla rbv.Q/4M

93

94

95

Shredder HydrauliclGear Oils Industrial Lubricants

Dew Point Monitor - Rental

Pressure Gauges IPS

Solomat

96

97

98

Sterilization Liquid Mixer McMaster Carr

Baghouse Level Probe Drexelbrook

Limestone 8" Flexible CSllKinergy

103

104

Propane Heaters - Rental

Oil for Roots Blowers Leffler

Rentals Unlimited

105

106

107

Magnehelic Gauges Dwyer

Probe Exchange to 36" Ametek

K Thermocouple Wire CGS

108

109

110

Solenoids Ives Equipment

Sterilization Nozzle, 112" Spraying Systems

Pressure Filters SSI Shredding Systems

1 1 1

112

3" Steam Vent Valve IPS

R0tameterslN.G. Gauge Dwyer

rlFBC Cofiring of Coal and Hospital Waste Contract DE-FC21-91MC27205




$1,520 * 10/2419!

10/25/%

$34.1

$64f

10/27/96

10131 /9E

11/8/96

$364

$227

$84

$227

$74

$l.lOc $0

-- $1,100

99 (Pressure Gauges I IPS I 1 /I 01% $74 100 I Instrument Repair 1 OM1 /9E

101 I Sterilization Eauloment IM. Glosser I1/18/9E $3.602 sol 53.02 102 IHydraulic Hoseslfittings IChester County Hydraulics 11/21/96 $1,551 * $1,875

$1,551

$1,875

$45

I1/21/9E

12/4/96

$(

$C

$1,875

$25

12/7/86 $C $45 + $715 $0

$C $241

$715

$C $675 $01 $675 * $275

I2/27EE

12/27/85

12/27/95

$C $51

$C $275

1 15/96 $C $488 $01 $488

$C $0) $155 $155 1 15/96

projcost.ds rov.914196

AFBC Co-firing of Coal and Hospital Waste Contract DELFC21-9 1MC27205


113

1 14

Table 6. Lebanon VA Project Equipmendservice Costs

114"304SS Tubing Penn Stainless 1 15/96 $0 $192 $C

Swagelock Fittings Allentown VahdFitting 1 13/96 $0 $820 $C

I /

115

1 1 6

I - I

Sample Cooler Nutmeg Technologies 1 15/96 $0 $307 $C

Gas Heaters1 Valves, Regulators Yorkaire I /22/96 $0 $1,467 $C

EQU IPM EN TlSERV ICE

119

120

121

Supplyllnstall Exterior Emergency Lights Blatt 8 Meyers 1 I1 8/96 $0 $8,350 $C

Boiler Trim 2/20/96 $0 $1,049 $C McDonnell & Miller/Ernst Gaae

O&M Manual Binders Beaverite PRoducts 2/20/96 $0 $808 $C

122 Design Structural Revisions Nutec Design Assc., Inc. 2/19/96 $0 $29,800 $C

123 Natural Gas Gauges Industrial Plpina Systems 2/20/96 $0 $84 $C

1 I 7 I LVA Structural Review INutec $C

124 1 Stack InsulationlCladding \GAG Insulation, inc. 1 2 / 2 ~ ~ 1 $01 $2,914 sa

1 18 I Limit Switches

125 Stack Testing Protocol Spotts, Stevens & McCoy 511196 $0 $2,ooo $0

126 LVA Control System Roth Enterprises 2/26/96 $0 $14,053 $0

127 1 TransmitterslFlanges /Honeywell, Inc. I 311/961 $01 $2,5771 $0

128 FikerslOilers, Regulators McMaster-Carr 3/11/96 $0 $373 $0

129 Belden 1064A Multiconductor Cable York Electric Supply Co. 2/15/96 $0 $97 $0

130 Analyzers - Water Pressure Regulator Industrial Piping Systems 3/12/96 $0 $88 $0

629,800

$84

$26,930 $2,870

$84 $0

$2,577

$373

$97

$88

$2,198

$2,577 $0

$373 SO

$97 $0

$88 $0

$2,198 $0 131 ]Lightning Protection ILarson Llghtning Protection] 2/2/96/ $0

$1921 $1921 SO!

-q-+q+j $1,467 $1,467

$2,913

projcost.ds rev.Qj4M - DONLEE TECHNOLOGIES INC -

$2,812

$51,345

$1,285

$374

$C

$C

$1,47C

SC

$320

$342

$854

$2,345

$1,633

$388

$1 ,m

$397

$0

$0

$0

$0

$0

$C

$C

$0

AFBC Co-firing of Coal and Hospital Waste Contract DE-FC21-9 1MC27205



G e m

c. $

ii I

L

J lir

5 CJ z Le U 7

$2,812

CE w

3 I I


CGS Thermodynamics

Aycock, Inc. $51,34 $51,34E

$ $2,75E

$371

$2,7Z

$3774 135 ]Pressure Switches for ID fan and Baghouse ~R.M. Associates $ I . EgD Noise - Vibration Control, Inc. 136 Two Spring Flexible Mounts $13 $ $l% 411 2/96

$ 137 ] Ceramic Rope IHostetter Supply Co., Inc. I

American Testing Laboratory 138 Weld Inspection $32( $3X

$342 $342 $ 139 1Ash Discharge Chute !Detroit Stoker

140 I Ear Muffs and Plugs (McMaster-Carr Supply Co. 4/15/96

$ 4/17/96

4/18/96

141 LimestondAsh Equipment checkout & training Macawber Systems, Inc.

142 Coal Handllng Equipment checkout & training Beaumont Birch Company $1 ,a $38f 143 1/2 Hydraulic Hoses Chester County Hydraulics

144 Panel Push-Pull Buttons, Timers & Relays York Electric Supply Co. $1 ,ax $ $1 ,ax 411 9/96

ill 9/96 1/29/96

411 7/96

5/7/96 5/8/96 $C

~

$ S i

$ 4 3 3

$Q€

$128

$397 Pressure Switch at ID Fan & Magnelhelic Gauge/ Dwer Instruments, ' 1 Manometers ~-~ ~

146 ]Startup Calibration of the 2 Coal Weighbelts Thayer Scale-Hyer Industries. Inc. $4,207

$sa $1 28

'" Model 1SC-2 ID Fan Pressure Switch

Orifice Plates ACB, dipleq. Sluice

Dwer lnsirumenfs

Proconex

projcoa1,ds rov.9/4/96

AFBC Co-firing of Coal and Hospital Waste Contract DEFC21-91MC27205


49

51

52

154

155

156

57

I6O

16'

I__ 62 'a 64

'65

' 66 - 1 67

'68


Hydraulic Fittinas

Automax Actuator for FD Fan

Hydraulic Fittings

4-20mA Analog Board

Troubleshoot Coal Handling PLC

Review of Building 8 Foundation

Current Follower Kit

Transmation Calibration

(3) Transmitters & (3) Vake Bvpasses

(20) Cubic Yard Containers & (5) Pickups

Actuated Valves (2) 4" and (1 1 2"

Insulate ID Fan & ACB Outer Coils

(2) Model 2150 Pressure Gauges

.- Service far Startup Burner

Linear Requlated ACIDC Vottage

R-Thermocouple Alarm with Fixed Dead Bands

Startup Assistance - Time & Materials

Contract for Hydraulic Piping Work

TWO Current Isolators

Office Supplies for Trailer

$0

$0

$0

$0

$0

$0

$0

$0

$0

$0

$0

$0

$0

$0

$0

$0

$0

$0

$0

$0

$1 1

$1,67;

$1.

$1,03

$75

$31 : $la $96'

$493

$1,50(

$5,09!

$2,78(

$8

$74:

$141

$69'

$54,16(

$15,841

$46i

$a

$0

$0

$0

$0

$54,161

$15,841

$461

$48c jtaples 6120196

m 4-

w,

a_

c

3

I- v)

a t- w m 0

0

3 E a a 2 u t;

$0 $1 f

EO Ut PM EN T/SERVICE VENDOR F 4

I- 2 o 2

$1 f $1,67;

:hester County Hydraulics

-ristate Technical Sales

:hester County Hydraulics

ionewell Inc.

imtrol

Steckbeck Ennineerina

Enalneered Drive Inc.

'hilip R. Walker

ionewell Inc.

Vhitman Warren

jerman Goldner Co.

:&C Insulation Inc.

)Wyer Instruments

'orkaire Inc.

\copian

lochester Instru. Systems

heden,lnc.

AcClure Company, Inc.

5l9M

511 01%

511 4%

511 4%

511 6/96

411 01%

5l3119E

mI% 6l3M

6151%

6171%

6/7/96

6171%

6/7/96

61 1 2M

611 2M

5/31 I%

411 M

_I_

$01 $1,672

$01 $1 I $1 1

$1,032

$73

$31 2

$961

$4,961 $t

$01 $5,09:

$2,78( $2,78(

$74

$8!

$74:

$la

$691

$01 $14

$01 $691

$1 4,2G $1 ,* $467

$C

projcost ,xis rev. 9/4/96

AFBC Co-firing of Coal and Hospital Waste Contract DE-FC21-91MC27205


t; 8 m - 07

- $ p ti

k! t s

K n 3 a ;i n m

t;; k 0 s ?

F z u 0 . s < 0 z z e s' E - z 2 5

2 0 2 s : 3

c

? N i

4- m +d

0 U

u 2

m 6) 0

a I

i- w' m I- cc

0

0 I- s

Ec P U > 0

8 $0 $264 $0 $264 $264 $0 Safety Sians for Facility Emed Company Inc M25/96

Stoddard Silencers 7/3/96 $0 $1,144 $0 $1,16(1 $0 $1,144 170 Silencer for LVA Stack 17' C.H. Reed fll1196 $0 $346 $0 $346 $0 $346 Service Call - QMA-60 ComDressor

$0 $40 $0 $40 $40 $0 72 Service Call - Air ConditioninQ in Control Room George Strohm, Jr., Inc. 6/27/96 PROJECT EQUIPMENT TOTALS $2,822,612 $4,376,431 $1,889,040 $1,553,819 $4,194,€33) $181,799


NOTES: The cost of the cooling bed tubes was originally included in the combustor/cyclone/cooling bed cost of $250,230 (kern 16). The economizer tube cost was originally included in the boiler cost of $58,050 (Rem 8)

** The cost of these blowers was originally included in the fans and blowers cost of $28,900 (Item 26).

*** The cost of the additional pressure transmitters is included in Item 32.

**** The cost of the building and foundation originally included items 41 and 44 at a cost of $297,240.

I**** The cost estimate of the Coal Pit Cover (Item 84) is $3,200. This cost is included in Item 64Vendor Equipment Installation.

1)

2)

3)

4)

Items 1-28 and 30-64 were all part of the original October 1993 Budget.

Item 29 was added in March 1994 prior to the start of the foundation.

Items M,45 and 62 have been modfed and approved after the equipment installation started.

Item 64 was formed from two previous items: "Vendor Equipment Installation" and "Vendor Equipment Installation - Rentals,etc."

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