airflex application selection reference guide · 2021. 1. 10. · airflex division 9919 clinton rd,...
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Eaton Airflex Application Selection Reference Guide
Processing
Ball MillAirflex Constricting Clutches & Brakes
VC
Applied Functions
• Mill start up and shaft system protection
Value Proposition
• Ventilated construction for rapid heat dissipation
• High starting loads
• Sustained slippage
• Improved efficiency
• Extended operating life
• Smaller diameters with lower contact velocity.
Motor Horse Power
Range
Ball Mill Shaft RPM
RangeMode Code
100-13500 HP 120-1200 RPM
11.5VC500,14VC500,16VC600,20VC600
24VC650,28VC650,33VC650,37VC650
42VC650,14VC1000,16VC1000,20VC1000
24VC1000,28VC1000,32VC1000,38VC1200
42VC1200,46VC1200,52VC1200,51VC1600,
60VC1600,66VC1600,76VC1600,76VC2000,
Final selection must be approved by the Airflex Sales Engr or Application Engr.
Processing
Ball MillAirflex Constricting Clutches & Brakes
VC
Processing
Ball MillAirflex Constricting Clutches & Brakes
VC
Surface Mining
Electric ShovelAirflex Air Cooled Disc Clutches & Brakes
DBB and DBBS
Applied Functions
• Hoist Braking
• Crowd Braking
• Swing Braking
• Propel Braking
Value Proposition
• Low inertia friction disc assembly.
• Optional split friction discs.
• Long wearing, self lubricating PolyPak* seals.
Electric
Shovel
Dipper
Capacity
Max Hoist
Speed
Max Crowd
Speed
Max Hoist
Force
Max Crowd
SpeedFunction Mode Code
WK-10C 12m3 1.50m/s 0.58m/s 1110kN 541kN
Hoist 220DBB
Crowd 115DBB
Swing 115DBB
propel 115DBB
WK-12 12m3 1m/s 0.65m/s 1029kN 617kN
Hoist 220DBB
Crowd 115DBB
Swing 115DBB
propel 115DBB
WK-20 20m3 1.58m/s 0.54m/s 1540kN 745kN
Hoist 220DBBS
Crowd 115DBB
Swing 115DBB
propel 220DBB
WK-35 35m3 1.60m/s 0.65m/s 2150kN 850kN
Hoist 225BBS
Crowd 120DBB
Swing 120DBBS
propel 220DBB
WK-55 55m3 0.76-1.58m/s 0.67-0.75m/s 2890kN 1127kN
Hoist 225BBS
Crowd 220DBBS
Swing 120DBBS
propel 220DBBS
Example of Typical Application
Final selection must be approved by the Airflex Sales Engr or Application Engr.
Oil and Gas
Drilling RigAirflex Water Cooled Brakes
WCB2 and WCBD
Applied Functions
• Drawworks Brake
Value Proposition
• Patented piston design
• Drop in power head package
• Split wear spacers
• Unique friction couple
• Rapid heat dissipation
• Open or closed loop coolant systems
• Optional corrosion protection
Example of Typical Application
Drilling
Rig
Draw
works
Drilling
Depth
Max
Hook Load
Draw works
Max Input Power Mode Code
ZJ10/585 JC10 1000m 585kN 210kW
224WCB2 or 224WCBDZJ15/900 JC15 1500m 900kN 400kW
ZJ20/1350 JC20 2000m 1350kN 400kW
ZJ30/1700 JC30 3000m 1700kN 485kW 324WCB2 or 324WCBD
ZJ40/2250 JC40 4000m 2250kN 730KW 236WCB2 or 236WCBD
ZJ50/3150 JC50 5000m 3150kN 1100kW 336WCB2 or 336WCBD
ZJ70/3151 JC70 7000m 4500kN 1470kW 436WCB2 or 436WCBD
Final selection must be approved by the Airflex Sales Engr or Application Engr.
Marine
Mooring WinchAirflex Water Cooled Brakes
WCB2 and WCBD
Applied Functions
• Mooring Winch Brake
Value Proposition
• Patented piston design
• Drop in power head package
• Split wear spacers
• Unique friction couple
• Rapid heat dissipation
• Open or closed loop coolant systems
• Optional corrosion protection
Final selection must be approved by the Airflex Sales Engr or Application Engr.
Example of Typical Application
Heavy Duty Light DutyDrum Capacity /
Rope Diameter
Max
Load
Motor
Power
Mode
Code
1100KN 15m/min 200 KN 125 m/min 2460m/φ76m 2320kN 450KW 124WCB2
800KN 15m/min 150 KN 120 m/min 2070m/φ66m 2600kN 400kW 324WCB2
850KN 40m/min 280 KN 15 m/min 1500m/φ58m 1500kN 250KW 224WCB2
1100KN 30m/min 130 KN 246 m/min 2500m/φ76m 3800kN 670kW 336WCB2
Eaton Literature Library
More information are available on Eaton Literature Library:
http://www.eaton.com/Eaton/ProductsServices/ProductsbyName/Airflex/LiteratureLib
rary/index.htm
• Catalogue
• Application Selection Charts
• Application Selection Data Forms
• Maintenance Manuals
• Technical Information
Contact information
China Office
Eaton Industrial Clutches & Brakes (Shanghai) Co., Ltd.
Address: No. 281 Fa Sai Road, WaiGaoQiao Free Trade Zone, Shanghai 200131, China
Tel: +86 21-50484811
Fax: +86 21-50484911
US Office
Airflex Division
9919 Clinton Rd, Cleveland, OH 44144
Tel: 216-281-2211
Toll Free: 800-AIRFLEX
Fax: 216-281-3890
Segment Contact Person Email Address
Oil and GasCharles Liu
Andy Wu
Surface Mining David Yan [email protected]
Processing Victor Huang [email protected]