airsept aftermarket training presentation 1-24-11 pdf
TRANSCRIPT
AirSept, Inc.
3073 McCall Drive, Suite FiveAtlanta, Georgia 30340-2833 USA
Tel: 1-800-999-10511-678-987-0500
Fax: 1-678-987-0511
Email: [email protected]
System Repair and
Odor Abatement
Solutions from
AirSept
Corporate
Footprint
Corporate HeadquartersAtlanta, Georgia USA
Sales Offices•Laguna Niguel, CA USA•Amsterdam, Holland•Tokyo, Japan
Engineering Offices•Detroit, Michigan USA•Nashville, TN USA•Laguna Niguel, CA USA•Amsterdam, Holland
• A/C System Service and Repair Products• Permanent Auto Line Repair Solution• A/C Recovery Equipment Protection• Transmission, Power Steering Filtration• A/C Evaporator Odor Removal Alternatives• Interior Odor and Stain Removal Products
AirSept
Product
Offering
• Founded in 1989 to market its patented Cooling Coil Coating, a new solution to unwanted odors in vehicle A/C systems
• AirSept sold our first OEM (Chrysler) in 1993
• Since 1989, AirSept has partnered with major OEM ’s and suppliers to develop unique, cost saving produc ts
Origins of
AirSept
AirSept
CustomersAuto Manufacturers
•Audi•Chrysler•Ford•General Motors•Honda•Hyundai•Jaguar•Kia
•Lincoln•Mazda•Mitsubishi•Navistar•Saab•Toyota•Volvo•Volkswagen
Chemical Distributors•Amrep•Excelda•Kem Krest
Tool Distributors•Equipment Solutions•ISN•Rotunda•Snap-On•SPX
Manufacturersand Distributors
•AC Delco•ATP•AutoZone•CarQuest
•Hella•Rad Pro•Ritchie/Yellow Jacket•Thermo King
• Five “Top 20 Tools” Awards from Motor Magazine (1999, 2000, 2004, 2005, and 2006)
• Recipient of the MACS Industry Innovation Award (2004) and Pioneer Award (2010)
• AirSept holds over 17 U.S. and worldwide patents
AirSept
Accomplishments
Time Saving Repair SolutionsThat Reduce Warranty Costs
Innovative
Service
Solutions
Unique,
Proprietary
Products
•Line Splice repairs metal line leaks in minutes•Compressor Guard traps A/C system debris •High Side Filter offers A/C system protection•Recycle Guard protects A/C recycling equipment•PermaTube repairs broken radiator overflow tubes•TransGuard traps debris, guards transmission•Power Steering Guard protects P/S pump•Compressor Turner Tool rotates GM clutch hubs
Line Splice™
More Than A Compression Fitting
• Repairs metal line leaks in 5 minutes• Unique Seal Sleeve – 8 times more seal surface than an O-ring• No special tools or adhesives required• Works for A/C, Trans, Power Steering, Heater, other metal lines• Fits 5/16”, 3/8”,1/2”, 5/8”, 10mm & 12mm outside di ameter
Seal Sleeve offers more sealing surface area than an O-ring
Self-Adjusting, Anti-Vibration Tension Ring resists vibration leaks
Installation Instructions
Safety and Pre-Installation PreparationLine Splice installation for qualified a/c service technicians.
Employ Safety Glasses & Gloves. Disconnect Negative Battery Terminal.
Preliminary Preparation: 1. Prior to installation of Line Splice on a system, all refrigerant must be recovered and system must be at atmospheric pressure.
2. Select the appropriate size green sealing sleeve and brass ferrule for the line O.D.
3. Installation of splice requires a 2” minimum straight section of line (do not use on curved line). Line Splice may add 1/8” to the overall length of the a/c line. Verify that line has enough “play” to accommodate.
4. Employ a tube cutter to cut line.
5. Clean burrs and contamination from the end cuts. Clean tubing to remove oxidation, scale or other surface contamination.
A/C Line Splice Installation1. Assemble red nut on each tube end.
2. Lubricate both line ends and green sealing sleeves with mineral oil.
6. Slide the compression ferrule and nut againstthe green sealing sleeve and hand tighten on each side.
3. Assemble brass compression ferrule (with tapered end facing into the red nut) onto each tube end.
4. Assemble green sealing sleeve (tapered sidetowards splice coupler body) onto each tube end.
5. Carefully guide each line (seal first) into the splice coupler body.- Ensure sealing sleeve is completely insertedinto coupler body.- Ensure the line is fully seated and comes to a stop inside the coupler.
7. Holding the coupler body with a 1” (25mm) wrench, tighten the nut with a 7/8” (22mm) wrench. NOTE: Tighten 7/8” nut to minimum 20-25 ft-lbs. torque (Torque Wrench recommended).
8. Evacuate the system and check for pressure drops.
9. If no change, charge system and electronically verify there are no leaks.
10. Re-connect the battery.
Line
Splice™New Products for 2011
• NEW! 3/4”, 7/8”, 15mm and 16mm Repair Kits • NEW! Line Terminator quickly blocks
damaged or unused rear A/C systems in-line • NEW! In-Line Service Port “T”s quickly replace
defective or hard to reach service ports
Compressor
Guard™
Filter Screens
• Developed for General Motors• OEM Approved• Protects compressors from debris• Maintains lubricant flow• Reduces warranties by up to 50%
How It Works
• Press screen into hose assembly manifold– In suction port– No new leak points
• Installs in under five minutes
Compressor
Guard™
Filter Plates
Place the Compressor Guard Filter Plate between the suction hose block and the compressor manifold pad when installi ng the hose.
• Compressor Guard Filter Plate Kits Now Available:
91001 Chrysler C171 & A590 (Chrysler Cars / Trucks‘ 79-’90)91003 TRS090 & HS110 (Honda CRV ’96-’06, Acura ’97- ’07, Others)91004 Ford Scroll (Ford, Ford Truck, Lincoln / Mercu ry ’88-’03)91005 Sanden TM15 (HD, Bus, & Off-Road Applications) 91006 Sanden SD7V16 Plate (VW ’92-’05)91007 Denso 10PA15, 10PA17, & 10PA20 (Acura ’88-’05 ,
Toyota ’90-’05, Chrysler Vans ‘91-’00, BMW, Others)91008 Ford FS10 / FX15 Plate (Ford all makes ’02-’0 7)
Compressor
Guard™
Filter Plates
NEW! Compressor Guard Filter Plate Kits Available for 2011:
91009 GM H6 / HD6 / HT6 (GM Cars, Trucks, SUVs ‘90 – ‘05)91010 Sanden SD7H15 (Various Imports, HD Applicatio ns ’95 – ‘07)91011 Denso 10S17 / 10S20 (GM Trucks, Vans, SUVs ’00 – ‘08)
(with GM Sealing Washer)91012 Denso 10S17 / 10S20 (Many Domestic, Imports ’9 8 – ‘09)
(with O-ring seal)
NEW High Side
Filter™
In-Line A/CFiltration
• Installs above condenser• Patented no-leak technology• Traps metal and non-metal debris• Will not clog – maintains
constant refrigerant flow
Recycle Guard™
Protect Recycling Equipment from Damage
• Connects between vehicle and A/C recycling equipment
• Protects recycler from sealant, debris, dye and contaminants
• Compatible with all brands
NEW Dual
Automatic
Recycle Guard™Fully Automatic,
Simultaneous
High / Low Side
Recovery
In One Unit
• Improved Fully Automatic Design• Only one unit needed per recycler• Simultaneous High / Low Side
recovery and recharge = faster service
• Compatible with all brands• Prevents equipment downtime from
sealant or debris damage
PermaTube™Repair Broken Radiator Overflow Tubes In 5 Minutes
• OEM Assembly Line Certified
• Installs in minutes
• Permanent Repair
• No Radiator R & R or coolant loss
TransGuard™
Protect Your TransmissionRepair
• Protects transmission components from debris• Installs in minutes at radiator oil cooler outlet• No need to cut lines• Patented dual filtration process• Bypass feature prevents clogging• Maintains full, constant flow
Power
Steering
Guard™Protect Your Repair From Debris
• Patented magnetic filtration traps ferrous debris particles
• Mesh filter screens other contaminants• Integrated bypass activates
to maintain flow • Filter can be serviced and reused
Compressor
Turner Tool™Lubricates New Compressors in Seconds
• Recommended by General Motors
• Fits GM R, H and V series
•Thread into clutch hub and turn with open end ¾”wrench
• Spreads lubricant within new unit to prevent start-up damage
SAE J2791
Leak DetectorFind Tiny A/CLeaks Fast
• Detects R -134a leaks as small as 0.05 oz. per year
• Quick and easy to use• Heated sensor detects halogen,
less likely to give false alarms• Two year warranty ONLY from AirSept,
includes sensor tip
Ford’s New 6.7L
EcoBoost
Engine
Uses AirSept Filtration Technology
AirSept and
Cardone
Patented Technology Reduces WarrantyReturns by 60 Percent
Patented, Highly Effective Odor Abatement Products
Innovative
Service
Solutions
Unique,
Proprietary
Products
•Cooling Coil Coating stops A/C odor for 3 years•A/C Odor Shield stops A/C odor for one year •CleanEvap removes dirt, oil and contaminates•OxyVap offers EPA-approved bacterial kill•Carpet Cleaner gives quick, thorough cleaning•Carpet Defender seals out stains and odors •Odor Treatment removes tough organic odors•Smoke Treatment oxidizes tobacco odors
Source: Research conducted for Freudenberg Nonwovens, North American Filtration Division, Hopkinsville KY, by The Dohring Co. Random sample of 1000 Americans. Reported Sept. 23, 2004 on PR Newswire.
46%Concerned about pollen, allergens, germs, dust particles, odors and smog
67%Suffer from allergy/respiratory problems, or know someone who does
95%Concerned about air pollutants in vehicles
Consumers Want Clean Air in Their Vehicles
Cooling Coil Coating
Eliminates Causes of A/C Odors for Three Years
Cooling Coil Coating combines a
long-lasting acrylic resin coating
and a powerful anti-microbial
•Patented acrylic formula requires only one application•Competitive products drain out in days•Anti-microbial coating keeps killing odor-causing microbes for up to three years
– Conducted by Georgia State University– 16 manufacturers’ products tested– Only AirSept CCC showed significant and
continuing reduction in bacterial growth after 40 days
Source: Ahearn DG, Crow SA, Drago GK, Price DL, Simmons RB. 2002. Effects of Anti-Odor Automobile Air-Conditioning System Products on Adherence of Serratia Marcescens to Aluminum. J Ind. Microbiology & Biotechnology 29: 373-375
Comparison Test
of Aftermarket
Products
Cooling Coil Coating
Is Environmentally Friendly
• Does NOT off-gas• Non-toxic• Non-flammable• No hazardous polymerization
A/C Odor Shield
Eliminates Causes of A/C Odors for One Year
A/C Odor Shield combines a
long-lasting acrylic resin coating
and a powerful anti-microbial
•Patented acrylic formula requires only one application•Competitive products drain out in days•Anti-microbial coating keeps killing odor-causing microbes for up to one year
CleanEvap™
Evaporator Cleaner
Heavy Duty, Fast Acting
• Removes dirt, oil, and contaminants
• Removes organic proteins
• Heavy duty, fast acting cleaner
• Biodegradable, non-toxic and non-flammable
• Safe on automotive materials
OxyVap™
Evaporator Sanitizer
Kills 99.9% of Bacteria
• Bacteria, mold and mildew in the A/C evaporator cause odor and can prompt allergic reactions
• OxyVap kills 99.9% of bacteria, mold and mildew
The first EPA-registered Automotive Evaporator Virucide/Fungicide
Carpet Cleaner• Dries in ½ hour
• Low Moisture cleaning
Carpet Defender• Seals cleaned carpet
• Long-lasting stain and odor protection
Carpet Cleaner™ and
Carpet Defender™
Quick, Strong,Long Lasting
Odor Treatment™
Removes Tough Organic Odors
• Removes mold, mildew, food, beverage, diaper, and pet odors
• Spray on, rub in, let dry -no rinse needed
Smoke
Treatment™
Defeats Tobacco Odors • Oxidizes tobacco
odor molecules• Spray on,
wipe dry with clean cloth
• Leaves no residue
AirSept
Partners
with 16
OEMs
Worldwide
Why
AirSept?
•AirSept, Inc. offers patented, economical solutions to repair service challenges
•AirSept is the market leader in vehicle interior air quality and filtration technology
•AirSept products are easy to use
•AirSept wants your business!