amit jawandhiya improved profitability through catalyst ... · may 15, 2017 may 17, 2017 cairo,...

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May 15, 2017 May 17, 2017 Cairo, Egypt Alexandria, Egypt UOP’s Latest Semi-Regenerative Reforming Catalysts Improved Profitability Through Catalyst Innovation Amit Jawandhiya Naphtha Catalyst Sales Specialist UOP Limited, Guildford, UK 2017 Honeywell Oil & Gas Technologies Symposium

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Page 1: Amit Jawandhiya Improved Profitability Through Catalyst ... · May 15, 2017 May 17, 2017 Cairo, Egypt Alexandria, Egypt UOP’s Latest Semi-Regenerative Reforming Catalysts Amit Jawandhiya

May 15, 2017May 17, 2017

Cairo, Egypt Alexandria, Egypt

UOP’s Latest Semi-Regenerative Reforming CatalystsImproved Profitability Through Catalyst InnovationAmit Jawandhiya

Naphtha Catalyst Sales Specialist

UOP Limited, Guildford, UK 2017 Honeywell Oil & Gas Technologies Symposium

Page 2: Amit Jawandhiya Improved Profitability Through Catalyst ... · May 15, 2017 May 17, 2017 Cairo, Egypt Alexandria, Egypt UOP’s Latest Semi-Regenerative Reforming Catalysts Amit Jawandhiya

HONEYWELL UOP CONFIDENTIAL

Drivers for Semi-Regen Reforming

Catalyst Selection

What’s important to You?

Octane objective -- what’s future minimum?

Robustness (tolerates upsets)

Increased cycle length

Achieved through catalyst activity and stability

Proven cycle-to-cycle commercial success

High total over-the-cycle reformate and Hydrogen yields

Reforming technology expertise – Dedicated UOP Technical Service

ensures full benefits

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Page 3: Amit Jawandhiya Improved Profitability Through Catalyst ... · May 15, 2017 May 17, 2017 Cairo, Egypt Alexandria, Egypt UOP’s Latest Semi-Regenerative Reforming Catalysts Amit Jawandhiya

HONEYWELL UOP CONFIDENTIAL

UOP Semi-Regen Reforming Portfolio

High yields &

lower fill cost

R-98 Lowest Fill Cost with

Highest SOR Yields

Market Drivers

R-86

Max Cycle Length with

High Yields and ActivityR-560

R-56 Robust & High Stability

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Page 4: Amit Jawandhiya Improved Profitability Through Catalyst ... · May 15, 2017 May 17, 2017 Cairo, Egypt Alexandria, Egypt UOP’s Latest Semi-Regenerative Reforming Catalysts Amit Jawandhiya

HONEYWELL UOP CONFIDENTIAL

TRILOBE BASEPROMOTED

UOP Semi-Regen Reforming Catalyst Innovations

2014

10+ Units

R-334R-560

65+ Units

2005

R-334R-98

2001

150+ Units

R-334R-86

1992

180+ Units

R-334R-56

High

UOP’s Portfolio meet Variety of Applications & Needs

Activity

Density

Stability

Yields

Highest

Highest Standard High

High Highest

High Cycle Highest SOR High

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Page 5: Amit Jawandhiya Improved Profitability Through Catalyst ... · May 15, 2017 May 17, 2017 Cairo, Egypt Alexandria, Egypt UOP’s Latest Semi-Regenerative Reforming Catalysts Amit Jawandhiya

HONEYWELL UOP CONFIDENTIAL

UOP Semi-Regen Reforming Catalyst Innovations

65+ Units

2005

R-334R-98

2001

150+ Units

R-334R-86

1992

180+ Units

R-334R-56

Metals Skewed Skewed Balanced Skewed

Promoter No No Yes No

Density ++ Base Base +

Shape Cylinder Cylinder Cylinder Trilobe

Activity + Base + ++

Yields Base + ++ +

Cycle Length + Base Base +++

Contaminant

Tolerance++ Base + ++

Max Cycle

UOP’s Portfolio Can Meet a Variety of Application and Needs

2014

10+ Units

R-334R-560

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Page 6: Amit Jawandhiya Improved Profitability Through Catalyst ... · May 15, 2017 May 17, 2017 Cairo, Egypt Alexandria, Egypt UOP’s Latest Semi-Regenerative Reforming Catalysts Amit Jawandhiya

HONEYWELL UOP CONFIDENTIAL

R-560 vs R-86: Better Yields

Same SOR yield at lower SOR WAIT

Improved Stability Results in Longer Cycle Lengths

R-86

R-560

Superior Yield Stability: Increasing

benefit as the cycle progress

C5+

an

d H

2Y

ield

s

UOP Pilot Plant DataConstant Feed Rate and Octane

Area between red and purple lines is the increase product yield of R-560 vs. R-86

at a fixed cycle length

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Page 7: Amit Jawandhiya Improved Profitability Through Catalyst ... · May 15, 2017 May 17, 2017 Cairo, Egypt Alexandria, Egypt UOP’s Latest Semi-Regenerative Reforming Catalysts Amit Jawandhiya

HONEYWELL UOP CONFIDENTIAL

R-560: Commercialisation Status

• 9 full charge & 1 stage load of R-560 catalyst loads operating

– More reloads coming

• UOP R-560 catalyst combines robustness and High Activity to deliver maximum Cycle Length

• R-560 is commercially proven with a wide range of feeds and severities

• High level of customer interest

– R-56 successor; for “rugged” applications

– Good fit for units with sulfur upsets &difficult regenerations

R-560: Exceeding Expectations

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Page 8: Amit Jawandhiya Improved Profitability Through Catalyst ... · May 15, 2017 May 17, 2017 Cairo, Egypt Alexandria, Egypt UOP’s Latest Semi-Regenerative Reforming Catalysts Amit Jawandhiya

HONEYWELL UOP CONFIDENTIAL

R-560 Test Run Performance vs. Predictions

• First user (BayernOil Germany) May 2015 test run.

• C6+ RONC = 94. PNA = 48.2 / 36.4 / 15.4 wt%.

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Performance Test Day 1 Performance Test Day 2

UOP

Predictions

Actual

operations

UOP

Predictions

Actual

operations

C6+ Yields (Wt%) Base Base+0.5 Base Base+1.2

H2 Yields (Wt%) Base Base+0.05 Base Base

Required WAIT (°C) Base Base Base Base-3

Successful Test Runs and Accepted Guarantee

Purchased the 2nd load of R-560 for another unit

Page 9: Amit Jawandhiya Improved Profitability Through Catalyst ... · May 15, 2017 May 17, 2017 Cairo, Egypt Alexandria, Egypt UOP’s Latest Semi-Regenerative Reforming Catalysts Amit Jawandhiya

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