★ opco busan divsion - presentation for posidonia exhibition 2014.pdf
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8/10/2019 OPCO Busan Divsion - Presentation for POSIDONIA EXHIBITION 2014.pdf
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CONTENTS
1. Company Information
2. Health, Safety and Environment: HSE FIRST
3. Production & Products
4. Quality Assurance & Quality Control
5. Certif icates
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1. Company Information
enera n orma on
Com an ORIENTAL PRECISION & ENGINEERING CO. LTD. OPCO
Establishment 1980
Capital 37.6 million USD
Address
, o san an -ro, angseo-gu, usan, orea.
Phone: (82) -51 202-0101 / Fax: (82) -51 831-3306
164, M eon e-ro, Jinhae- u, Chan won cit , Korea.
Phone: (82) -55 545-8300 / Fax: (82) -55 545-4144
Deck crane, Jib crane, Windlass and Mooring Winch, Life Boat & Davit,
Products Deck House, Engine Room Casing, Funnel, Hull Block,
Offshore Living Quarter
Sales
.
226.6 million USD (2012)
407.0 million USD (2011)
Employees 189 office workers and 211 factory workers 846 subcontractors
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1. Company Information
rono ogy
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1. Company Information
ro uc on ecor s
Jib Crane HHC PVC Deck Crane : 3 459 set
Engine Room Crane : 2,965 set
Life Boat Davit & Winch : 5,034 ship
Monorail Crane : 777 ship
Engine Casing : 1252 ship
Funnel : 767 ship
Offshore Living Quarter : 5 ship
Deck Box : 3 ship5
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1. Company Information
a or us omers
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1. Company Information
ro uc on ac es
Main Office and
Domest c Bus nessDomest c Bus ness
Busan FactoryBusan
Jinhae FactoryChangwon Gyeongnam
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1. Company Information
usan ac ory
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1. Company Information
usan ac ory ayou
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1. Company Information
usan ac ory ac es
Facility Specification Size Q'ty Total Facility Specification Size Q'ty Total
Welding
CO2 500A 27 Lathe 450 1
CO2 600A 10 Boiler Heater 1
CO2 700A 7 Air Com ressor 100HP 1ac ne
Test
ARC 20KW 20 Oil pump 3500L, 6000L 3
Gouging 1500A 2 66 Trolley 20TON 3
Cuting
Plasma N*B 5300 2 Forklift 2.5 TON 1
Gas Cutter Danaka YK-150, YK-300 5 Forklift 3.2 TON 1
FacilityMachine Gas Cutter 6500, 12MX-11 2 Bench Grinder 800*2P 1
Cutter 5HP 1 10 Bench Drill 1
Water cleaner SL 200/15 TST 1 BD Test bed 4000*2500*2500 1
Hot air blower 1/2HP, TK-100000 4 Test Tower SWL 35TON*20M 1
MachineAC/Tower 1 EC&MH Test bed 5HP 1
Moving Shelter 1 JC Test bed 9
Airless Pump 4 11 Power pack(DM Test) Low/High pressure 2 27
O/H Crane 10TON 10 Gas LPG Gas Tank 2.9TON 1
OverheadCrane
Facility .
Gantry Crane 10TON 1 CO2 Gas Tank 10TON 1 3
Gantry Crane 20/10TON 1 TOTAL 142
Gantry Crane 30/10TON 2
Semi-Gantry Crane 2TON 8 25
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1. Company Information
usan ac ory: nnua ro uc on apac y
960
8641000
Production Item
800
1 JC Jib Crane
2 DM Deck Machinery
3 MH Monorail Hoist Crane
528 528
400
600
4 EC Engine Room Crane
5 BD Life Boat Davit & Winch
6 SD Suez boat Davit & Winch156
216
108200
7 FF
Winch
0
JC DM MH EC BD SD FF
12
(ITEM)
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1. Company Information
verseas ro uc on ac y
Foreign operationsForeign operations
Yantai Factory(YOPCO)Yantai, China
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1. Company Information
a es
O
RIENTAL
P
RECISION
M
ACHINERY CO LTDRIENTAL
P
RECISION
M
ACHINERY CO,.LTD.
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1. Company Information
a es
O
RIENTAL INSPECTION SERVICE CO LTDRIENTAL INSPECTION SERVICE CO,.LTD.
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1. Company Information
o a e wor
,
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2. Health, Safety and Environment: HSE FIRST
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2. Health, Safety and Environment: HSE FIRST
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INTRODUCE-HSE Organization2. Health, Safety and Environment: HSE FIRST
rgan za on
SAFETY HEALTH
RESPONSIBLE
I. S. JANG
FACTORY SAFETY
DIRECTOR
MANAGER
ENVIRONMENT
W. S. JEONG
S. W. LEE
AREA
MANAGER
M. K. SONS. W. LEE
AFETY MANA ER
D. B. LEE
AREA
DAESUNGDONGSUNGKUMYANG
D. G. LEE
ASSEMBLY CHANGSUNG
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S. D. KIM
Y. D. KIM
J. C. KIM
J. H. JEONG
J. M. KIM
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CERTIFICATE2. Health, Safety and Environment: HSE FIRST
Certificates
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SAFETY ACTIVITIES - MAIN TASK2. Health, Safety and Environment: HSE FIRST
Education Programs
MONTHLY SAFETY EDUCATIONMONTHLY SAFETY EDUCATIONTarget : All workersTarget : All workers
(Two hours in a month)(Two hours in a month)
HSE PATROLHSE PATROL
Prevention of all safet hazardPrevention of all safet hazard
-- Disposition of Safety Monitor in all areas ofDisposition of Safety Monitor in all areas of
factorfactor
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SAFETY ACTIVITIES - MAIN TASK2. Health, Safety and Environment: HSE FIRST
Education Programs
FIREFIGHTING TRAININGFIREFIGHTING TRAINING
Education & TrainingEducation & Training
(Once a Year)(Once a Year)
JOINT PATROL by LABOR UNION &JOINT PATROL by LABOR UNION &
-- Internal Safety Audit & AssessmentInternal Safety Audit & Assessment
nce a onnce a on
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SAFETY ACTIVITIES - MAIN TASK2. Health, Safety and Environment: HSE FIRST
STRETCHING & TBMSTRETCHING & TBM
arry ou w manager an n ormarry ou w manager an n orm
workers of todays hazardworkers of todays hazard
e ore wor s ar se ore wor s ar s
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SAFETY ACTIVITIES2. Health, Safety and Environment: HSE FIRST
1. Purpose1. Purpose
Safety Inspection
- Prevention of Accidents in Facilities
2. Scheduled Inspection by MYOUNGSIN2. Scheduled Inspection by MYOUNGSIN
- MYOUNGSIN is an equipment safety inspection agency
designated by KOSHA
(Korea Occupational Safety & Health Association)
. yc e. yc e
- Every six month
4. Object4. Object
- To Find Harmful & Dangerous Elements
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SAFETY ACTIVITIES2. Health, Safety and Environment: HSE FIRST
1. Purpose1. Purpose
Safety Education by Production Team Itself
- To educate workers and inform dangerous points of
processes by team manager of production
2. Participants2. Participants
- Team manager, P/M, Team leaders, HSE members,
Subcontractors representatives, and all workers
3. Cycle3. Cycle- Once a quarter
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SAFETY ACTIVITIES2. Health, Safety and Environment: HSE FIRST
1. Purpose1. Purpose
Environment Improvement Team
- To identify more safety hazards
- To maintain safe and clean factory
2. Environment Improvement Teams Task2. Environment Improvement Teams Task
fire-extinguishers of equipment
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SAFETY ACTIVITIES2. Health, Safety and Environment: HSE FIRST
1. Purpose1. Purpose
Committee of Industrial Safety & Health
- To hear opinions from committee members
- To promote workers health
- o ma e p easan an sa e wor env ronmen
2. Participants2. Participants
- Executives, Managers, HSE members, Labor union`srepresentatives
3. Cycle3. Cycle
- Once a quarter
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SAFETY ACTIVITIES2. Health, Safety and Environment: HSE FIRST
1.1. First AIDFirst AID
Patient Rescue
When accident happens,
Injured person to be checked at site by heath manager
2. Evacuation2. EvacuationDesignated hospital :
Gap-ul Noksan Hospital
Busan Baeck Hospital
Ambulances are ready to evacuate injured person to
Emergency Room at any time
5 min. from OPCO to hospital
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2
H lth S f t d E i t HSE FIRST
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SAFETY ACTIVITIES2. Health, Safety and Environment: HSE FIRST
1. Regular Health Check1. Regular Health Check
Health Care Activities
- Target : All workers
(Once a year)
2. Measuring Work Environment for Hazards2. Measuring Work Environment for Hazards
- Every March & September- Object : Noise, Welding Fume, Iron Oxide Dust,
Manganese Fume, Toluene
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3 P d ti & P d t
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3. Production & Products
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3 Production & Products
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3. Production & Products
enera ro uc on rocess
Purchase
Order
Owner, Yard,
and Class
DWG approval
Manufacture
DWG
Work
SteelCutting Machining
Fabrication Shot blasting&
Painting
AssemblyShop
Test Delivery
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3 Production & Products
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3. Production & Products
- : n erpr se e wor ro ec anagemen ys em
Shipyard
Hull No.
Item
Class Delivery Steel
Cutting
Fabrication Assembly
Painting
Hoist
O d
Reducer
O d
Motor
O d
, , , ,
Order
Order Order
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3 Production & Products
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3. Production & Products
ose an ng rane
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3 Production & Products
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3. Production & Products
rov s on rane
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3 Production & Products
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3. Production & Products
ec rane
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3 Production & Products
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3. Production & Products
ng ne oom ver ea rane
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3. Production & Products
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3. Production & Products
onora o s rane
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3. Production & Products
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3 oduct o & oducts
e erence s or s ore ro ec
NoShip
Owner
Project
NameKind Specification Delivery Our Site Class Remark
1Saipem
(Portugal)SHI-1861
Over head
Crane20T x 7.7M/3sets 2010,05.15
OPCO,
KOREAABS
2Exxonmobil
(America)
AET-1490
AET-1491
Hose Handling
Crane25T x 30M/set 2012.03.14
OPCO,
KOREAABS
3Dockwise
(Netherlands)
HHI-2511Hyd. Provision
Crane
20T x 20M/3sets
7T x 20M/2sets
2012.06.27OPCO,
KOREA
DNV
Techflow
4 Marine
(UK)
2573 Hose Reel - 2010 .04.23,
KOREABV
Iranian
Offshore - Hose Handling OPCO,Oil Company
(Iran)
Crane . . KOREA
6
Iranian
OffshoreSTX-F1003
Hyd. Provision 5T x 25M/set2011.05.06
OPCO,DNV
(Iran)
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3. Production & Products
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e erence s rane: , ,
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e erence s ng ne oom rane
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3. Production & Products
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e erence s ec ac nery
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3. Production & Products
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e erence s e oa av nc
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3. Production & Products
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e erence s onora o s crane
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4. Quality Assurance & Quality Control
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CERTIFICATE4. Quality Assurance
& Quality Control
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n egra e anagemen ys em
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4. Quality Assurance & Quality Control
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The Quality Manual is based on
ISO/TS 29001
API Std. Q1:8th:2007
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ow ar or ua y ssurance anagemen
Customer Business Design Production QA Purchase A/S Sub-cont.
Planning
Management Review
Internal Audit
Analysis Improvement Do
promotion
Request contract review Contract review (New design)
Inquiry
Order receiving order
issue the work
order sheet
Design input
design output
eceve t e wor or er s eet
production plan
outsourcing
control of production data
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drawing receive POR
material P.O order receive POR
receive manufacturing drawing
purchase item
CERTIFICATE4. Quality Assurance
& Quality Control
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ow ar or ua y ssurance anagemen
Customer Business Design Production QA Purchase A/S Sub-cont.
manufacturingN
applicationManufacturing(assembly)
Y
*1
Inspection
application repair
check
Y
N
N
N
Y
non-conformity of subcontractorInspection
Recevie application
Withness Shop
test
N
repair of customer's comments
preparing for delivery
application
check
Pre-
Delivery
Inspection
N
Y
N
56Receive Delivery
Y
CERTIFICATE4. Quality Assurance
& Quality Control
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ow ar or ua y ssurance anagemen
Customer Business Design Production QA Purchase A/S Sub-cont.
analysis of data
Meeting for quality improvement, higher productivty and cost down
Continually Improve
purchase item .
Action plan
Action
A/S report
Action
record control
meeting for quality improvement and countermeasurement
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Education and training
CERTIFICATE4. Quality Assurance
& Quality Control
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ow ar o on-con orm ng ro uc
Customer Business Design Production QA Purchase A/S Sub-cont.
NCR issue receive
i idecide action dep t
action
NCR re ort
evew
Y
N
meeting for quality improvement and countermeasurement
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5. Certif icates
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s
1. ISO 9001:2008
2. ISO/TS 29001
3. OHSAS18001:2007
4. API SPEC Q1 (QMS)
5. API SPEC 2C
19. Quality Certificate
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amp e mages
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amp e mages
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N ., .
We are making the first class product in the world with optimum design from research &
development, constant p roduction system, standardization quality cont rol system.
http://www.opco.co.kr63
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