05 productrange fibers english 26.09.05 - jp-plus · 80% tm 5000, 6.7 dtex, vario 3 20% ka 140, 4.2...

1

EMS-GRILTECH

Product Range FibersAll rights reserved, Copyright EMS-CHEMIE AG

2

GRILON Product Range Fibers

• Overview short presentation:

• Fiber characteristics- Polymers - Staple- Count - Crimp- Cross-section - Heat setting

• Products by application field- PMC- Technical- Apparel

3

Polymers by EMS-GRILTECH

• PA 6 different viscosity• COPA m.p. 115° C / 135 °C• COPES m.p. 150° C / 170 °C • PA 66 for BICO• PA 12 different viscosity• PA 610 different viscosity• PA 612 different viscosity• BICO combination of polymers

4

19 µm

27 µm

35 µm

44 µm

50 µm

58 µm

70 µm

87 µm

106 µm

13 µm

125 µm

150 µmCount / Diameter PA6

140 dtex

100 dtex

67 dtex

44 dtex

302217116.73.1

1.7

200 dtex

5

Profile, Cross-Section

round flat

concentric eccentric side by side

Monocomponent

Bicomponent

6

Standard Staple Length

[dtex] 38 43 51 60 80 90 100

140

vari

o 2

vari

o 3

vari

o 4

1.7 X3.1 X3.3 X X4.2 X X5.5 X6.7 X X X8.0 X11 X X17 X X22 X X30 X X44 X X67 X

100 X X140 X200 X

Stapel [mm]

7

Vario Staple Length

020406080

100120140160180

Sta

ple

[m

m]

1 51 54 82 103

2 56 72 87 132

3 62 86 103 137

4 68 102 118 154

5 123 160

vario 2 vario 3 vario 4 vario 5

8

Crimp Shape

- 3D, all counts available

- low, medium, high crimp

- 2D, 17-200 dtex available

- low, medium, high crimp

9

Crimp Level

Crimp-Shape

Crimp-Level low medium high low medium high

Name / Type TM 5010 TM 5000 TM 5020 TM 5030 TM 5040 TM 5050

3.1 dtex 7.54.2 dtex 7.06.7 dtex 6.5 7.511 dtex 6.0 7.017 dtex 4.0 5.0 6.0 7.0 8.0 9.022 dtex 3.5 4.5 5.5 7.0 8.0 9.030 dtex 4.0 5.0 4.5 5.544 dtex 4.0 5.0 4.0 5.5 7.567 dtex 3.5 4.0 4.8

100 dtex 3.5 4.0 5.5140 dtex 4.0200 dtex 3.0

[ Bows / cm ] [ Bows / cm ]

3D 2D

10

Heat Settings

Name, designation shrinkage Felt behaviour

• TN; Non set 6 -12 % compact felt

• TM; Medium set < 3.5 % good recovery

• TS; Super set < 2.5 % excellent recovery

11

GRILON Product Range Fibers PMC

Abrasion Resistant Fibers for

Paper Machine Clothing

12

PMC, PA6 Fibers

• Medium set, 3D-Crimp• TM 5000 medium crimp 3.1 - 100 dtex• TM 5010 low crimp 17 - 22 dtex• TM 5020 high crimp 6.7 - 44 dtex

• Medium set, 2D-Crimp• TM 5030 low crimp 17 - 67 dtex• TM 5040 medium crimp 17 - 200 dtex• TM 5050 high crimp 17 - 100 dtex

13

PMC, PA6 Fibers

• Non set, 3D-Crimp• TN 5000 medium crimp 4.2, 14, 17 dtex

• Super set, 3D-Crimp• TS 5021 high crimp 6.7 - 44 dtex

14

PMC, Flat Fiber TM 5100, PA635

µm

18 µ

m

11 dtex

11 dtex

54 µm

....for a flat and durable felt surface

15

PMC, Flat Fiber TM 5100, PA6

• TM 5100 medium crimp 6.7 - 22 dtex

16

Cross section, Felt after 100 nips (150 kg/cm)

....for new aspects in drainage

PMC, Flat Fiber TM 5100, PA6

17

Side View Cross-Section

sheath:COPAm.p. 135°C

core:PA 6m.p. 220°C

PMC, Bicomponent Fiber, BA 140

18

PMC, Bicomponent Fiber, BA 140

• Core / Sheath; PA6 / COPA; m.p. 220°C/135°C C/S

• BA 140 8 dtex, 60mm 50/50

• BA 140 17 dtex, 80mm 60/40

• BA 140 30 dtex, 80mm 60/40

• BA 140 67 dtex, 80mm 60/40

EMS-GRILTECH your Partner for Special Fibers

19

PMC, Fusible Adhesive Fibers, COPA

• COPA; m.p. 135°C

• KA 140 4.2 dtex, 51/100mm

• KA 140 11 dtex, 80mm

20

PMC, Comparison BA 140 / KA 140

21

PMC, Comparison BA 140 / KA 140

20% BA 140, 3.3 dtex, Vario 280% TM 5000, 6.7 dtex, Vario 3

20% KA 140, 4.2 dtex, 51 mm80% TM 5000, 6.7 dtex, Vario 3

Grilon BA 140, Bico-Fiber Grilon KA 140, Fiber

22

GRILON Fiber Range for Technical Applications

Solutions for Technical Applications

23

Technical, PA6 Fibers

• Yarns and Nonwovens• TN 2240 medium crimp 6.7, 17 dtex• M 369 medium crimp 3.3 - 6.7 dtex• M 371 siliconized 3.3 - 4.8 dtex

• Carpet• TM 2310 bl/rw low crimp 44, 67 dtex• TM 2320 bl/rw high crimp 17, 44, 67 dtex• TM 2330 bl low crimp 44, 67 dtex

24

Technical, Fusible Adhesive Fibers

• COPA Fusible Adhesive Fiber

• KA 115 4.2, 11 dtex; m.p. 115°C• KA 140 4.2, 11 dtex; m.p. 135°C

• COPES Fusible Adhesive Fiber

• KE 150 5.5 dtex; m.p. 150°C • KE 170 5.5 dtex; m.p. 170°C

25

Technical, Bicomponent Fibers PA6 / COPA

• Core / Sheath; PA6 / COPA; m.p. 220°C/115°C C/S

• BA 115 3.3 dtex, 51/80mm 50/50

• Core / Sheath; PA6 / COPA; m.p. 220°C/135°CC/S

• BA 140 2.2 dtex, vario2 50/50• BA 140 3.3 dtex, vario2 50/50• BA 140 8.0 dtex, 60mm 50/50

26

Technical, Bicomponent Fibers; BA 3100

Core / Sheath, concentric

BA 3100

Side by Side

BA 3100 S/S

Sheath:PA 6m.p. 220°C

Core:PA 66m.p. 260°C

2. Half:PA 66m.p. 260°C

1. Half:PA 6m.p. 220°C

27

Technical, Bicomponent Fibers PA66 / PA6

• Core / Sheath; PA66 / PA6; m.p. 260°C/220°CC/S

• BA 3100 2.2, 3.3 dtex 43/60 mm 50/50

• Side by Side; PA66 / PA6; m.p. 260°C/220°CS/S

• BA 3140 S/S 6.7 dtex 62 mm 50/50

28

GRILON Product Range Fibers Apparel

Grilon fibers for light weight and softinterlining nonwovens

29

TypType

Titer (dtex)Count (dtex)

FarbeColor

TransparenzLuster

Schnittlänge (mm)Staple length (mm)

1.7 rohweissraw white

halbmattsemidull 38

1.7 spinnschwarz / anthrazitblack spundyed / anthracite - 38

3.3 / 4.2 rohweissraw white

halbmattsemidull 60

M 369

3.8 spinnschwarzblack spundyed - 60

1.7 rohweiss / optisch aufgehelltraw white / opt. brightened

halbmattsemidull 38

1.7 spinnschwarz / anthrazitblack spundyed / anthracite - 38

3.3 rohweissraw white

halbmattsemidull 51

M 371

4.8 rohweissraw white

halbmattsemidull 60

Product Range Fibers Apparel

30

Apparel, Interlining Fibers PA6

....a huge range of applicationsand solutions

31

Notes

32

Information about EMS-GRILTECHEMS-GRILTECH worldwide:

Visit our home page at: www.emsgriltech.com

EuropeEMS-CHEMIE AGBusiness Unit EMS-GRILTECHReichenauerstrasseCH-7013 Domat/EmsTel. +41 81 632 72 02Fax +41 81 632 74 02info@emsgriltech.com

AmericasEMS-CHEMIE (North America) Inc.Business Unit EMS-GRILTECH2060 Corporate WayP.O. Box 1717Sumter, SC 29151-1717, USAToll free +1 877 367 83 23Tel. +1 803 481 61 90Fax +1 803 481 61 29info@us.emsgriltech.com

Edition 26.09.2005

All rights reserved, Copyright EMS-CHEMIE AG

AsiaEMS-CHEMIE (Asia) Ltd.Business Unit EMS-GRILTECH36, Kwang Fu South RoadHsin Chu Industrial ParkFu Kou Hsiang, Hsin Chu HsienTaiwan, R.O.C.Tel. +886 35 985 335Fax +886 35 985 731info@tw.emsgriltech.com

JapanEMS-CHEMIE (Japan) Ltd.Business Unit EMS-GRILTECHOsaka Office, Umeda Shinmichi Bldg.1-1-5, Dojima, Kita-ku, Osaka 530-0003, JapanTel. +81 6 6348 1655Fax +81 6 6348 1702info@jp.emsgriltech.com