20161025 sirris flam3d bij velleman for distrib...10/26/16 1 metal additive manufacturing 1 25...

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MetalAdditiveManufacturing

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25oktober 2016,Gavere

• Introduction• Drivers

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Agenda

Learn from yesterday, live for today, hope for tomorrow. The important thing is not to stop

questioning.- Albert Einstein -

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“Increase the competitiveness of companies of the Agoria sectors through technological innovations”

Sirris|25+yearsofAdditiveManufacturing

Most complete installed base in

EU

MetalsPolymersCeramics

More than 10 additive

technologies in house

Team of 20 independent

experts

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© Materialise

DEFINITION ADDITIVE MANUFACTURING

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• Layer by layer• Functional end products with

excellent mechanical properties• Starting from a 3D CAD model

• Freeform – complexity for freeFew design restrictions

• No moulds, no toolingDown to series of 1

• Near net shapeSustainable

• Metals• Polymers• Ceramic

• Rapid Prototyping• Rapid Manufacturing• Direct Digital Manufacturing• 3D Printing • Additive Manufacturing • AM

CONDITION ASTMclassification PROCES LAY-OUT LAYERFORMING PHASECHANGE MATERIALS

LIQUID

Vatphotopolymerisation

Stereolithography Liquidresininavat,irradiatedbyUVlightthroughalaser Liquidlayerdeposition Photo-polymerisation Acrylates/epoxies/filledresins

Digitallightprocessing Liquidresininavat,irradiatedbyUVlightthroughaprojector Liquidlayerdeposition Photo-polymerisation Acrylates/epoxies/filledresins

Materialjetting Polyjet Dropletsofphotopolymer,irradiatedbyuvlightorcooling Movingprinthead Photo-polymerisation/

cooling Acrylates/epoxies/wax

Materialextrusion Fuseddepositionmoddeling Materialmeltedinanozzle Continiousextrusionanddeposition Solidificationbycooling (Filled)Polymers/wax

POWDER

Binderjetting 3DPrinting/Z-printing BinderjettedonpowderbedLayerofpowder

Dropondemandbinderdeposition

Nophasechangeofpowder,solidificationbybinder Ceramics/metals/polymers/sand

Directedenergydeposition Lasercladding Powderinjectionthroughnozzleinlaserspot Continiouspowderinjection PowdermeltingbylaserSolidifybycooling Metals/composites

Powderbedfusion

Directmetallasersintering Powderbedinchamberofinertgas,sinteredthroughlaser Layerofpowder Powdersinteringand

re-solidificationbycooling Metals(limited)

Selective lasermelting Powderbedmelted through laser Layerofpowder Powdermeltingsolidifybycooling Metals (limited)

Electronbeammelting Powderbedinchamberofinertgas,meltedthroughelectronbeam Layerofpowder Powdermeltingbyelectronbeam

solidifybycooling Non-ferrometals

Selective lasersintering Powderbedsintered through laser Layerofpowder Powdermeltingbylasersolidifybycooling Polymers

Selective heatsintering Powderbedsinteredbythermalprinthead (IR) Layerofpowder Powdermeltingbyheatsolidifybycooling Polymers

VAST Sheetlamination Laminatedobjectmanufacturing Feeding,cuttingandbindingofsheets Depositionofsheetmaterial Bindingbyphasechangeof

solder,glueorothersPaper,polymer,metals,composites,ceramics

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BINDER JETTING

Layer of powder is spreadLocal binder depositioning on demand

Post curing & infiltration needed with metalsPolymers / metals / ceramics / sand

TECHNOLOGIES: COLORJET / PRO-METAL / SANDPRINTING

© thre3d.com

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© Uasvision

© i.materialise.com© 3Dsystems

© Jason Rapid

© Jeff Swensen for USA TODAY

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BINDER JETTINGAPPLICATIONS

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DIRECT ENERGY DEPOSITION

Powder injected in a heat source (EB, laser,…)Powder melting by laser, solidify by cooling

Metals / composites

TECHNOLOGIES: ELECTRON BEAM DIRECT MANUFACTURING / ION FUSION FORMATION /

LASER POWDER FORMING

© thre3d.com

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© Conocimientoslaseramplifiers

thre3D.com© industrial-lasers.com

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DIRECT ENERGY DEPOSITIONAPPLICATIONS

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POWDER BED FUSION

Layer of powder is spreadPowder is locally melted by laser or IR source

Solidified by coolingPolymers / composites

TECHNOLOGIES: SELECTIVE LASER SINTERING / SELECTIVE HEAT SINTERING /

SELECTIVE LASER MELTING / LASER BEAM MELTING / ELECTRON BEAM MELTING / …

© thre3d.com

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© i.materialise.com

© Materialise

© 3DSystems

© nwrapidmfg.com

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POWDER BED FUSIONAPPLICATIONS

© Renishaw

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• Introduction

• Drivers

Agenda

Learn from yesterday, live for today, hope for tomorrow. The important thing is not to stop

questioning.- Albert Einstein -

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• Freeform – complexity for freeFew design restrictions

• No moulds, no toolingDown to series of 1

• Near net shapeSustainable

Prototyping

MasscustomizationIntegrationoffunctions

Uniqueparts

Flowimprovements

Weightreductions

Miniaturization

Internalchannels

Shortertimetomarket

ShorterR&Dcycles

Drivers

Createmetamaterials Lesswaste

©sirris|www.sirris.be|info@sirris.be|15

material efficiency- lightweight structures

flow optimalization

integration offunctions

mass customization

4 Product DRIVERS

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material efficiency /light weight structures

“What If” we can use material, only there whereneeded…

DRIVERS FOR ADDITIVE MANUFACTURING

Design volume Optimised structureOriginal (7) parts

530g7 parts

3 materials

392g2 parts

1 material

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Helicopter frame

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Flow optimization

“What If” we can create complex channels inside ourproducts

DRIVERS FOR ADDITIVE MANUFACTURING

2.900 cm³ vs 244 cm³19.2 kg vs 1,2 kg

210 mm vs 85 mm€750 vs €530

€78 (112 parts)Pressure drops 90% reduced

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Heat exchanger

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Integration of functions

“What If” we can add multiple functionalities in one part

DRIVERS FOR ADDITIVE MANUFACTURING

25% lighter - results in significantly less fuel consumption!From 18 parts to 1

5 times more durable; no brazes and welds, less maintenance = more flying

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Jet engine nozzle

Source: GE

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21/06/2007 23© sirris 2007 | www.sirris.be | info@sirris.be |

http://www.metal-am.com/: summer 2015 edition

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mass customization

“What If” we can start a serieproduction where each part is slightly different

DRIVERS FOR ADDITIVE MANUFACTURING

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Invisible100% custom made / perfect fitt / more

comfotable> 10.000.000 stuks

©phonak

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Hearing aids

material efficiency- lightweight structures

flow optimalization

integration offunctions

mass customization

NOW it’s YOUr turn

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NEED HELP?

GET IN TOUCH!

STIJN LAMBRECHTSstijn.lambrechts@sirris.be+32 474 36 54 47

WANT TO GET STARTED?

http://www.sirris.be

#sirris and@sirris_be

http://www.linkedin.com/company/sirris

http://techniline.sirris.be