26 jan 2016 gravitech ppt 2
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Plot no.3, KSSIDC Industrial estate, Sagar Road,
Shimoga.
Gravitech Inc
GRAVITY CASTING AND MACHINING SOLUTIONS: NON FERROUS
Contents of the Presentation:
Infrastructure facility present in the company
Casting and post-casting facilities
Laboratory department
Quality certifications
Organization structure
Managerial and financial ability of the promoters
Generic slides on the location advantage
Infrastructure facility
Gravitech Inc aims to provide the best to its customers interms of infrastructure, quality and service
Gravitech Inc spans over a wide area of 13500sft. whichprovides enough room for future expansion to meet thecustomer demand
Shop floor contains a 80ft single hook reach crane withweight carrying capacity of 3 tonnes.
The plant site of the company encompasses a wide area shopfloor, dedicated laboratory, 180 KV acoustic generator fromCaterpillar to ensure continuous production and an officespace
A Peep into Factory Inside and Outside
Overview
Casting and Post-casting facilities
Gravitech Inc apart from other companies aims to provide
both casting and post-casting facilities at one stop
In order to ensure highest quality of the components, each
activity is done in-house
The plant embodies the best in class machinery to attain
highest efficiency
A deeper look into each of the facility is discussed in the
further slides…
Furnace
In order to ensure continuous production, the plant is
equipped with dedicated tilt type melting furnace along with
holding furnaces
The furnaces come with a melt capacity of 300 Kg each
Furnaces are equipped with PID and Thyrister functions for
better melt control and constant monitoring
Mobile Nitrogen Degasser
With degassing being an
important part of the casting
process, Gravitech uses a
mobile nitrogen degasser to
ensure hydrogen free molten
metal
For the various disadvantages
present with the use of
nitrogen tablets, it is not used
Our degasser comes with the
PLC to ensure perfect
degassing
Hydrogen Gas Index Tester
Even after a perfect
degassing, it is essential
that we are sure of gasses
free molten metal
Tilting Die Casting Machine
Machines are PLC controlled withfault diagnosis and display for bestreproducibility and consistentresults for minimum rejection.With Memory for different dies.
Up to 4 core pulls available.Bottom core pull also available.Versatile enough to manufactureintricate designs
0-90 degree jerk free tilt .Withtilting process considerable amountof returns is reduced due toreduction of gating.
Tilting speed control withhydraulic proportional valve
Fettling facility
Fettling area is equipped with
Band saw machines and belt
sanders
Heat Treatment
Heat treatment furnacewith 850 mm basket sizewith 48kw heating element.
Hydraulically controlledbottom quench tank
Control panel with digitalindication time basedcontroller, paperlesstemperature recorder &duplex K typethermocouple
Shot Blasting
Shot blasting is available in-
house to ensure smooth
surface finish of the
component
Double door type to
reduce the cycle time of
loading and unloading the
material
Cold Box Core Shooter
Along with the above
mentioned facilities, we are
also equipped with an in-
house cold box core
shooter
Cold box increases our
ability to manufacture
components which are
porosity free
Laboratory facilities
We at Gravitech give utmost importance to both casting
process and the quality of the component
An in-house state of the art laboratory is an evidence of our
quality consciousness
Laboratory facility is equipped with a spectrometer, hardness
tester and other gauges and basic equipments
Spectrometer Based on the concept of Total
Quality Management, we arefollowing strict qualitystandards in every stage ofmanufacturing processnamely raw-materialinspection, melting & casting.
We use Metavision 108 NFfor intensive check up ofchemical compositionassuring the best castings toour customers
Hardness tester
In addition to spectrometer
out lab is equipped with
Hardness tester machine to
measure the hardness of
the components post heat
treatment.
Other Lab Equipments
Other lab equipment includes
600mm height gauge, depth
gauge, micro meter and all
other measures
Our Products
Quality Certification and Road Map
We have been coveted with Quality management certification as per ISO 9001:2008.
We are documenting the process and systems as per TS norms , by August 2015 we will be TUV certified.
So far, we have completed manual and procedures as per TS requirement and expect to finish the SOP and system documentation and implementation by end of May
Our 1st Internal Audit is proposed to be held in June
We will be more than happy to adopt any systems as required by our customers along with our existing systems
Organization StructureThe organization structure is simple with roles and responsibilities duly
defined along with accountability
Managerial and Financial Ability of the
Promoters
Raghu C V Kamalesh C J
An MBA from St.Josephs college of commerce, Bangalore specialized in field of Finance and Accounts.
Comes from a business family present in construction, automobile and logistic field. Ventured into Engineering Industry with sheer passion for it. Experienced in managing businesses from different verticals.
Known track record of 10 years in managing various businesses. Understands and honors interests of all stake holders of the business
An MBA from SDMIMD, Mysore
specialized in the field of HRD and
Operations
He will be in charge of day to day
functioning of the company to take
care of customer needs and ensures
smooth workflow in the plant. He
will be full time representing the
management he comes into
Gravitech Inc as a fresh blood
rearing to implement new and
unorthodox business practice
Group Business Details
The group is present in the varied industries which helps its
members to understand the business horizon as a whole
A diversified industrial presence ensures a constant financial
stability and support for future expansion to meet customer needs
Sl. No Name of firm Line of Business Annual
turnover
1 Sree Karthik Motors Sales, Service & Spares for M/s Hero Motocorp
Ltd for Shimoga dist.
30 crore
2 Sree Shabreesh Agency C & f Agents for M/s ACC Ltd 28 crore
3 Sree Shabreesh Transport Fleet owners and transport contractor for M/s
ACC Ltd – fleet size of 80 trucks
35 crore
4 Sree Karthik Enterprises Dealers for Finolex pipes. 12000sft Retail store
for Agri and plumbing goods.
5 crore
5 Sree Karthik Traders Dealers in construction steel and cement 5 crore
Location Advantage
Shimoga
Auto ancillary hub
Home to automobile and
auto components
industry
MSME Cluster for Foundry
development
Literacy rate of 80.5%
Presence of esteemed
engineering institutions
Nearest Airport and Port –
Mangalore – 200 Kms.
SEZ for Auto Components
(Proposed)
Future Road Map
• Road Map in place install 4 Gravity Die casting cell, Post
Casting and Machining Operations
• End to End Solutions from Casting to Assembly.
• Implementation of Best Practices by adhering to world class
Quality Management systems.
We look forward for your valuable association.
THANKYOU
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