abs cbms brochure-v6
Post on 05-Dec-2021
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Advanced Bolting Solutions (ABS) Pvt. Ltd. is a
multinational organization with 20 years of
experience in precision bolting and onsite machining
solutions. Our skilled manpower and resources have
allowed us to be a one-stop solution for all
specialized on-site mechanical services (joint
integrity management/ bolting / pipe cutting / flange
facing, etc.).
With a human capital of over 250 employees spread
across 12 oces and 5 service stations, we serve
every major industries including Oil & Gas, Wind,
Power, Automobile, Manufacturing & Assembly,
Railways, Bridges & Construction, Heavy Engineering,
Steel, Mining, Shipping, Defense, to name a few.
Combining technical excellence with workmanship,
we strive to provide value engineering solutions that
enhance performance to achieve productivity goals.
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About Us
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“Adhering to the highest
safety and quality standards,
our joint-integrity services
ensure bolt load accuracy and
leakage-free joints”
Service Portfolio
Controlled Bolting
(Torquing and Tensioning)
Cold Pipe Cutting
& Beveling
Nut Splitting
Flange Joint
Preparation
Other Maintenance
Services
Flange Facing & Serration
Controlled bolting is the process of calculating and applying the correct bolt load to a mechanical joint to
ensure its joint integrity. Being a significant factor in assuring joint integrity, our experience and
commitment towards simplifying complex bolting jobs has ensured joint integrity in various industrial
applications including flanges, pipelines, pressure vessels, girder bolts, valves, turbines, etc.
04
Controlled Bolting Services
Torqueing
Equipped with hydraulic, pneumatic, and
battery-operated torque wrenches, our
controlled bolting services could torque up to 1,
87,779 Nm i.e. nut size up to 245mm.
Tensioning
Our bolt tensioning tools are available for all
ANSI, API, and ASME flanges. Our bolt
tensioners could tension nut sizes up to 4”.
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Pipe cutting is followed by pipe beveling, which is considered as a finishing job. Our pipe beveling services
allow the pipe to be ergonomically positioned that achieve joint integrity with a new pipe. The process
smoothens the sharp-cut open edges for safer handling.
Backed with experienced manpower and international brands, we oer cold pipe cutting and beveling
services to ensure safe and damage-free pipes. Pipeline integrity is crucial for all major industries
including petrochemicals, power, oil & gas, and many more. Since majority of these industries are
explosive prone, we use cold cutting techniques to ensure safety during plant maintenance or shutdown.
Pipe Cutting & Beveling Services
Key Applications
Pipe Cutting & Beveling Range
Pipe Cutting:
1”– 56”
Pipe Thickness:
4mm – 85mm
Beveling:
37 ° 5, 22°5, 47 °5 standard bevel &
J Grove
Less manpower and safer to operate.
Cold cutting and beveling ensures fire
safety in an explosive environment.
Automated beveling tools reduces job time
and consistently provides accurate results.
Eliminates human error caused by
ergonomic issues.
How does it Benefit You?
§ Municipality water lines
§ Vessel machining
§ Pipe – severing, beveling, squaring
§ Flange re-surfacing
§ Desalination plant pipe severing & beveling
§ Counter bore machining
§ Food processing plant pipe severing & beveling
§ Airport fuel line piping repair
§ Industrial pipe replacement
§ OD Shaft turning
§ Weld cap removal
§ Cutting/Machining HDPE piping
§ Trepanning
§ Casing abandonments
§ Oshore caisson cutting
§ Pipe grooving
§ Pipeline distribution
§ Valve replacement
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Flange Facing is a critical activity in plant maintenance processes. It is required to repair the flanges
damaged either during construction, installation or from corrosion on existing pipe systems. The goal of
flange facing is to prepare the flanges for tight, leak-proof seal when assembled.
Flange Facing & Serration Services
Key Applications
Flange Facing &Serration Range
Automated ID/OD Mount:
12”– 80”
Flange Serration Automatic:
12”– 80”
Manual Serration:
0” – 120”
Less manpower and safer to operate.
Ensures leakage-free flanges
Automated tools reduce job completion time
and consistently provide accurate results.
Flexibility of automatic or manual
serration
How does it Benefit You?
§ Repair of flat face, raised face and phonographic finish flanges
§ Repair piston rod mating flanges
§ Boiler feed pump flanges
§ Repairing ring grooves or cutting new grooves
§ Re-machining gasket seal on tube sheet
§ Plate and vessel weld prep
§ Re-facing of main steam inlet flanges
§ Heat exchanger nozzle flange repair
§ Facing and beveling of pipe for sealing and weld prep
§ Re-facing of ship hatch sealing surfaces
§ Re-machining of rotary crane bearing surfaces
§ Re-facing of main steam inlet flanges
§ Re-surfacing of large pump base housings
§ Re-facing of valve flanges
§ Heat exchanger repair
§ Wind tower section flange milling
§ Ship thruster mount facing, milling and drilling.
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Other SpecializedServices
Ultrasonic Bolt Load Measurement
Fully controlled bolting requires cross verification of applied torque / tension through measuring the bolt
load. To minimize the requirement for extensive operator training to calculate the bolt loads and tool setup,
we oer the Ultrasonic Bolt Load Measurement services. The portable “TensionPro Sonar” uses ultrasonic
to measure the elongation, stress, and load in fasteners. The portable unit works with all bolt tightening
systems and is designed with built in data recording and reporting through USB interface.
Flange Spreading
Opening flanges before conducting other
maintenance operations such as flange facing
is necessary. With tools that can be powered
manually or hydraulically, our manpower is
capable of opening all flange joints quickly and
eectively.
Nut Splitting
Our hydraulic nut splitting service is an easy,
quick and ecient way of cold cutting of seized
up nuts in a corroded environment.
Flange Pulling
Services catered to closing flanges during
installation or post flange facing or
maintenance jobs, our team are capable of
pulling flanges together without causing any
misalignment.
Other Services
We also oer other onsite services such as blue
matching and flange joint preparation, to name
a few.
A skilled operator is required to ensure safe and precision bolting with reaction-arms. Unskilled operators
can compromise on accuracy by improperly holding the tool or placing the reaction arm which can
potentially generate side load. Side load not only damages the tool but also wears o the application.
Additionally, bolting with a reaction arm opens the risks of pinch point injuries. The operators take
additional tool setup time to avoid such instances.
To ensure joint-integrity without additional tool setup time, our team oer patented HYTORC reaction-arm
free bolting that eliminates the reaction arm and backup wrenches. Our association with HYTORC allows
our team to exclusively oer this revolutionary technology.
Reaction-Free Bolting
The HYTORC Washers ensure
No Pinch Point Injuries
Zero Side Load
No Reaction-Arms and Backup Wrenches
No Flange Leakages
Undamaged Applications
Up to 50% Time Savings
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Clientele
HMEL
MRPL
NAYARA ENERGY LTD
CAIRN INDIA
IOCL
RELIANCE INDUSTRIES
ESSAR STEEL
HPCL
GE
SUZLON
BRITISH GAS
CHEVRON
CPCL
NOV
ONGC
TATA STEEL
BPCL
TECHNIP
JSPL
TATA PROJECTS
L&T GROUP
INOX
GAMMON
BHEL
SHAPOORJI PANLLONJI
RCF
BRIDGE & ROOF
AFCONS
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ISO 45001:2018 ISO 9001:2015Authorized Training Providers
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Committed towards achieving joint integrity, we oer
quality driven solutions within agreed timelines by
adhering to the highest quality, safety, and environmental
standards. As a customer-centric organization, we
constantly develop our quality systems and process.
Quality Assurance
Recognized & accredited by international bodies
Material handling & control procedure at
site
Controlled Bolting procedure
Safe operation & maintenance
procedure
Repairs & maintenance
procedure
Training procedure
RCA/ CAPA procedure
Process Control procedure
Numbering procedure
Inspection & Test Plan procedure
Calibration & Pressure test
procedure
Internal Audit procedure
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Quality & Safety Assurance
Safety
Dedicated to maintaining our record of zero injuries and adhering to ISO 45001:2018 policies, we
oer safety training on
“Completing more than
400,000 manhours since 2005,
ABS has recorded ZERO injuries”
Manpower Safety
Workplace Safety
Tool Safety
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Quality Assurance Data Management Adhering to all quality assurance practices, ABS ensures eective data management of the work done
onsite.
Flange Identification and Tracking
Data identification and traceability is critical in large scale jobs like plant turnaround/ shutdown. Our
Flange Identification and Tracking mechanism ensures data capturing in a systematic manner, which
helps in tracking the data for analysis and decision making. The data is stored digitally and physically as
we tag every bolt on a flange based on it being loosened/tightened.
Tag for Tightened FlangeTag for Loosened Flange Flange Data Tracker Sheet
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Resource Capability With our manpower having more than 20 years of experience onsite, our team is technically qualified to
simplify complex jobs. Our field experts are trained under BOSIET (Basic Oshore Safety Induction &
Emergency Training) and ISO 45001:2018 HSE framework to ensure safety onsite. Disciplined and
punctual, our not only ensures timely completion of jobs but also document for easy monitoring and
future traceability.
Associated with the most renowned brands, our manpower is equipped with the following brands to
complete their jobs.
www.hytorc.com www.aimco-global.comwww.clecotools.com
Production Tools
www.tensionpro.co.uk
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Support Services With 5 service stations and a mobile service van at our disposal, ABS commits to timely and quality
support. Available 24x7, we aim to minimize operational downtime.
Tools are the lifeline of smooth operations in
any plant. To prevent tool breakdown and
enhance the life of the tool, our service stations
oer a wide range of services. We oer real-
time repair and maintenance services and tool
breakdown preventive services like tool audit,
and Root cause Analysis (RCA) to assure
uninterrupted work onsite.
Tool Repair & Maintenance
To ensure repeatable tool accuracy over the life
of the tool, we oer tool calibration services.
Our NABL accredited calibration labs are
equipped to calibrate all torque wrenches up to
27000Nm and pressure gauges up to 700 bar.
We also oer scheduled calibration services to
timely assure tool accuracy.
Tool Calibration
Our mobile van is equipped with skilled manpower and resources. During large shutdowns/ construction
jobs, we can deploy our NABL accredited van to oer a wide range of services onsite to ensure minimum
tool downtime. Our range of services include full line of spares, tool repair, tool audit, Root Cause Analysis
(RCA), and calibration that optimize the tool operation.
Mobile Service Van
Safety being one of the key highlights of our training programs, we oer practical training to our operators
to safeguard and maintain their tools in addition to operational training. As injuries and safety hazards
could hinder the project schedules, our training modules are a comprehensive solution to ensure best and
safe practices are followed to complete a project without any injuries.
Being the only organization to have ASME (American Society of Mechanical Engineers) authorized
training instructors, our bolting courses include:
Training
ASME Bolting Specialist Qualification Program
Safe Bolting Methods
Tool Operation and Service
ADVANCED BOLTING SOLUTIONS PRIVATE LIMITED
HO: ABS House, Plot No. W-116 (A), T.T.C. Industrial Area, MIDC Khairane, Navi Mumbai - 400 708.Tel: +91 22 4171 4444 | Website: www.absgroup.in | E-mail: sales@absgroup.in
JAMNAGAR: Plot No-7, R.S.O.152-153, Near J. J. Hotel, Meera Hostel, Motikhavadi, Jamnagar - 361140. Tel: +91 98795 36390
Since 1998
VERSION-02 | NOVEMBER-2020
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