Since 1998

SPECIALIZEDINDUSTRIAL SERVICES

ADVANCED BOLTING SOLUTIONS PRIVATE LIMITED

by

Advanced Bolting Solutions (ABS) Pvt. Ltd. is a

multinational organization with 20 years of

experience in precision bolting and onsite machining

solutions. Our skilled manpower and resources have

allowed us to be a one-stop solution for all

specialized on-site mechanical services (joint

integrity management/ bolting / pipe cutting / flange

facing, etc.).

With a human capital of over 250 employees spread

across 12 oces and 5 service stations, we serve

every major industries including Oil & Gas, Wind,

Power, Automobile, Manufacturing & Assembly,

Railways, Bridges & Construction, Heavy Engineering,

Steel, Mining, Shipping, Defense, to name a few.

Combining technical excellence with workmanship,

we strive to provide value engineering solutions that

enhance performance to achieve productivity goals.

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About Us

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“Adhering to the highest

safety and quality standards,

our joint-integrity services

ensure bolt load accuracy and

leakage-free joints”

Service Portfolio

Controlled Bolting

(Torquing and Tensioning)

Cold Pipe Cutting

& Beveling

Nut Splitting

Flange Joint

Preparation

Other Maintenance

Services

Flange Facing & Serration

Controlled bolting is the process of calculating and applying the correct bolt load to a mechanical joint to

ensure its joint integrity. Being a significant factor in assuring joint integrity, our experience and

commitment towards simplifying complex bolting jobs has ensured joint integrity in various industrial

applications including flanges, pipelines, pressure vessels, girder bolts, valves, turbines, etc.

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Controlled Bolting Services

Torqueing

Equipped with hydraulic, pneumatic, and

battery-operated torque wrenches, our

controlled bolting services could torque up to 1,

87,779 Nm i.e. nut size up to 245mm.

Tensioning

Our bolt tensioning tools are available for all

ANSI, API, and ASME flanges. Our bolt

tensioners could tension nut sizes up to 4”.

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Pipe cutting is followed by pipe beveling, which is considered as a finishing job. Our pipe beveling services

allow the pipe to be ergonomically positioned that achieve joint integrity with a new pipe. The process

smoothens the sharp-cut open edges for safer handling.

Backed with experienced manpower and international brands, we oer cold pipe cutting and beveling

services to ensure safe and damage-free pipes. Pipeline integrity is crucial for all major industries

including petrochemicals, power, oil & gas, and many more. Since majority of these industries are

explosive prone, we use cold cutting techniques to ensure safety during plant maintenance or shutdown.

Pipe Cutting & Beveling Services

Key Applications

Pipe Cutting & Beveling Range

Pipe Cutting:

1”– 56”

Pipe Thickness:

4mm – 85mm

Beveling:

37 ° 5, 22°5, 47 °5 standard bevel &

J Grove

Less manpower and safer to operate.

Cold cutting and beveling ensures fire

safety in an explosive environment.

Automated beveling tools reduces job time

and consistently provides accurate results.

Eliminates human error caused by

ergonomic issues.

How does it Benefit You?

§ Municipality water lines

§ Vessel machining

§ Pipe – severing, beveling, squaring

§ Flange re-surfacing

§ Desalination plant pipe severing & beveling

§ Counter bore machining

§ Food processing plant pipe severing & beveling

§ Airport fuel line piping repair

§ Industrial pipe replacement

§ OD Shaft turning

§ Weld cap removal

§ Cutting/Machining HDPE piping

§ Trepanning

§ Casing abandonments

§ Oshore caisson cutting

§ Pipe grooving

§ Pipeline distribution

§ Valve replacement

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Flange Facing is a critical activity in plant maintenance processes. It is required to repair the flanges

damaged either during construction, installation or from corrosion on existing pipe systems. The goal of

flange facing is to prepare the flanges for tight, leak-proof seal when assembled.

Flange Facing & Serration Services

Key Applications

Flange Facing &Serration Range

Automated ID/OD Mount:

12”– 80”

Flange Serration Automatic:

12”– 80”

Manual Serration:

0” – 120”

Less manpower and safer to operate.

Ensures leakage-free flanges

Automated tools reduce job completion time

and consistently provide accurate results.

Flexibility of automatic or manual

serration

How does it Benefit You?

§ Repair of flat face, raised face and phonographic finish flanges

§ Repair piston rod mating flanges

§ Boiler feed pump flanges

§ Repairing ring grooves or cutting new grooves

§ Re-machining gasket seal on tube sheet

§ Plate and vessel weld prep

§ Re-facing of main steam inlet flanges

§ Heat exchanger nozzle flange repair

§ Facing and beveling of pipe for sealing and weld prep

§ Re-facing of ship hatch sealing surfaces

§ Re-machining of rotary crane bearing surfaces

§ Re-facing of main steam inlet flanges

§ Re-surfacing of large pump base housings

§ Re-facing of valve flanges

§ Heat exchanger repair

§ Wind tower section flange milling

§ Ship thruster mount facing, milling and drilling.

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Other SpecializedServices

Ultrasonic Bolt Load Measurement

Fully controlled bolting requires cross verification of applied torque / tension through measuring the bolt

load. To minimize the requirement for extensive operator training to calculate the bolt loads and tool setup,

we oer the Ultrasonic Bolt Load Measurement services. The portable “TensionPro Sonar” uses ultrasonic

to measure the elongation, stress, and load in fasteners. The portable unit works with all bolt tightening

systems and is designed with built in data recording and reporting through USB interface.

Flange Spreading

Opening flanges before conducting other

maintenance operations such as flange facing

is necessary. With tools that can be powered

manually or hydraulically, our manpower is

capable of opening all flange joints quickly and

eectively.

Nut Splitting

Our hydraulic nut splitting service is an easy,

quick and ecient way of cold cutting of seized

up nuts in a corroded environment.

Flange Pulling

Services catered to closing flanges during

installation or post flange facing or

maintenance jobs, our team are capable of

pulling flanges together without causing any

misalignment.

Other Services

We also oer other onsite services such as blue

matching and flange joint preparation, to name

a few.

A skilled operator is required to ensure safe and precision bolting with reaction-arms. Unskilled operators

can compromise on accuracy by improperly holding the tool or placing the reaction arm which can

potentially generate side load. Side load not only damages the tool but also wears o the application.

Additionally, bolting with a reaction arm opens the risks of pinch point injuries. The operators take

additional tool setup time to avoid such instances.

To ensure joint-integrity without additional tool setup time, our team oer patented HYTORC reaction-arm

free bolting that eliminates the reaction arm and backup wrenches. Our association with HYTORC allows

our team to exclusively oer this revolutionary technology.

Reaction-Free Bolting

The HYTORC Washers ensure

No Pinch Point Injuries

Zero Side Load

No Reaction-Arms and Backup Wrenches

No Flange Leakages

Undamaged Applications

Up to 50% Time Savings

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Clientele

HMEL

MRPL

NAYARA ENERGY LTD

CAIRN INDIA

IOCL

RELIANCE INDUSTRIES

ESSAR STEEL

HPCL

GE

SUZLON

BRITISH GAS

CHEVRON

CPCL

NOV

ONGC

TATA STEEL

BPCL

TECHNIP

JSPL

TATA PROJECTS

L&T GROUP

INOX

GAMMON

BHEL

SHAPOORJI PANLLONJI

RCF

BRIDGE & ROOF

AFCONS

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ISO 45001:2018 ISO 9001:2015Authorized Training Providers

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Committed towards achieving joint integrity, we oer

quality driven solutions within agreed timelines by

adhering to the highest quality, safety, and environmental

standards. As a customer-centric organization, we

constantly develop our quality systems and process.

Quality Assurance

Recognized & accredited by international bodies

Material handling & control procedure at

site

Controlled Bolting procedure

Safe operation & maintenance

procedure

Repairs & maintenance

procedure

Training procedure

RCA/ CAPA procedure

Process Control procedure

Numbering procedure

Inspection & Test Plan procedure

Calibration & Pressure test

procedure

Internal Audit procedure

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Quality & Safety Assurance

Safety

Dedicated to maintaining our record of zero injuries and adhering to ISO 45001:2018 policies, we

oer safety training on

“Completing more than

400,000 manhours since 2005,

ABS has recorded ZERO injuries”

Manpower Safety

Workplace Safety

Tool Safety

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Quality Assurance Data Management Adhering to all quality assurance practices, ABS ensures eective data management of the work done

onsite.

Flange Identification and Tracking

Data identification and traceability is critical in large scale jobs like plant turnaround/ shutdown. Our

Flange Identification and Tracking mechanism ensures data capturing in a systematic manner, which

helps in tracking the data for analysis and decision making. The data is stored digitally and physically as

we tag every bolt on a flange based on it being loosened/tightened.

Tag for Tightened FlangeTag for Loosened Flange Flange Data Tracker Sheet

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Resource Capability With our manpower having more than 20 years of experience onsite, our team is technically qualified to

simplify complex jobs. Our field experts are trained under BOSIET (Basic Oshore Safety Induction &

Emergency Training) and ISO 45001:2018 HSE framework to ensure safety onsite. Disciplined and

punctual, our not only ensures timely completion of jobs but also document for easy monitoring and

future traceability.

Associated with the most renowned brands, our manpower is equipped with the following brands to

complete their jobs.

www.hytorc.com www.aimco-global.comwww.clecotools.com

Production Tools

www.tensionpro.co.uk

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Support Services With 5 service stations and a mobile service van at our disposal, ABS commits to timely and quality

support. Available 24x7, we aim to minimize operational downtime.

Tools are the lifeline of smooth operations in

any plant. To prevent tool breakdown and

enhance the life of the tool, our service stations

oer a wide range of services. We oer real-

time repair and maintenance services and tool

breakdown preventive services like tool audit,

and Root cause Analysis (RCA) to assure

uninterrupted work onsite.

Tool Repair & Maintenance

To ensure repeatable tool accuracy over the life

of the tool, we oer tool calibration services.

Our NABL accredited calibration labs are

equipped to calibrate all torque wrenches up to

27000Nm and pressure gauges up to 700 bar.

We also oer scheduled calibration services to

timely assure tool accuracy.

Tool Calibration

Our mobile van is equipped with skilled manpower and resources. During large shutdowns/ construction

jobs, we can deploy our NABL accredited van to oer a wide range of services onsite to ensure minimum

tool downtime. Our range of services include full line of spares, tool repair, tool audit, Root Cause Analysis

(RCA), and calibration that optimize the tool operation.

Mobile Service Van

Safety being one of the key highlights of our training programs, we oer practical training to our operators

to safeguard and maintain their tools in addition to operational training. As injuries and safety hazards

could hinder the project schedules, our training modules are a comprehensive solution to ensure best and

safe practices are followed to complete a project without any injuries.

Being the only organization to have ASME (American Society of Mechanical Engineers) authorized

training instructors, our bolting courses include:

Training

ASME Bolting Specialist Qualification Program

Safe Bolting Methods

Tool Operation and Service

S I M P L I F Y I N GE v e r y J o b .

ADVANCED BOLTING SOLUTIONS PRIVATE LIMITED

HO: ABS House, Plot No. W-116 (A), T.T.C. Industrial Area, MIDC Khairane, Navi Mumbai - 400 708.Tel: +91 22 4171 4444 | Website: www.absgroup.in | E-mail: sales@absgroup.in

JAMNAGAR: Plot No-7, R.S.O.152-153, Near J. J. Hotel, Meera Hostel, Motikhavadi, Jamnagar - 361140. Tel: +91 98795 36390

Since 1998

VERSION-02 | NOVEMBER-2020