cea presentation - jan 14/14 - ccmm.ca · pdf filebuild multiple models/families on same line...
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So to be successful you need to operate…
FASTER
Drives “real time” fact based planning and
decision making
Drives Dynamic business models to serve market
demands
SMARTER SIMPLER
Drives need for Flexible, Mobile and Informed
employees
World Class Operations Excellence ….is essential to be competitive
86% identified superior process
improvement as #1 strategy for
success for next five years
91% Overall Equipment Effectiveness OEE
94% On-time and Complete Shipments
88% Successful New Product Introductions
+ 3% Operating Margin vs Corporate Plan
Source: Manufacturing Operations Management Benchmark Aberdeen
© 2013 SAP AG. All rights reserved. 10
Stock Symbol: HOG
“Sustainable Competitive Advantage” Warren Buffett
• Transform Manufacturing to Counter Weak Economic Conditions
• Customer Intimacy & Agile Manufacturing
Harley-Davidson, Inc.
NYSE: HOG - Feb 20 1:09 PM ET
63.27+0.17 (0.27%)
Revamping our entire
approach to manufacturing
Flexible production system
Build based on seasonality
Build multiple models/families on same line
Factory Customization
Deliver the right motorcycle to the right customer at the right time globally
Manufacturing Transformation (Responsive Manufacturing)
© 2013 SAP AG. All rights reserved. 13
Top Manufacturing Concepts.
APO Production
Planning & Process
Control Data Collection
Nonconformance
Management Real-time Change
Production
End-to-End
Traceability
© 2013 SAP AG. All rights reserved. 14
Concepts in Manufacturing for Automotive Sequenced Orders
Orders released by sequence
Based on run rules, orders must be processed in sequence based on the calculated schedule
Order sequence coming in from APO must be enforced in MES when releasing the orders to the shop floor for assembly
Day 1
Model Mix
Production line 1
B) At least two FatBoys
in sequence
A) No two
in a sequence
Day 2
© 2013 SAP AG. All rights reserved. 15
Harley-Davidson Video
http://www.youtube.com/watch?feature=player_detailpage&v=KNIZjP7qDzM
© 2013 SAP AG. All rights reserved. 17
Maintain Asset Alert: Assembly Line430 Weld Cell “C”
TECO- Complete
CAPA: Weld Tip Replaced.
STATE: RUNNING SHIFT MTBF: 2:46:00
SHIFT MTTR: 13:03
© 2013 SAP AG. All rights reserved. 19 © 2013 SAP AG. All rights reserved. 19
Efficiency Real-Time
Be successful
Innovation
Accelerate innovation
Enable real-time insight
Manufacture efficiently, profitably, and sustainably
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