green furnace - megatherm...“md, vinod kothari, md, kamachi steel 30t, chennai” we witnessed...
Post on 08-Nov-2020
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THE FUTURE IS NOW
www.m
egathe
rm.com
GreenFurnace
Germany
ArgentinaAlgeriaAngolaAfghanistanAzerbzizan
BoliviaBotswanaBhutanBangladeshBrazil
CubaChileEgyptEthiopiaEcuador
FranceGhanaGeorgiaGermanyIndia
IranIvory CoastIndonesiaJordanKazakhstan
KenyaMauritianiaNigeriaPolandSaudi Arabia
South AfricaSudanTanzaniaPakistanTunisia
U.A.EUgandaUzbekistanVenezuelaYemen
GLOBAL PRESENcE
NEARING 3000 INSTALLATIONS IN 40 COUNTRIES
Guaranteed 30 kWh/t to 40 kWh/t lower than any other make
Charge Yield
Processed Scrap(96% yield)
520 to 530 kWh/t (example: many plantsin West zone, Punjab, Himachal)
DRI & Scrap(89% yield) 600 to 610 kWh/t (example: Hyderabad)
Pellet, DRI, Scrap,Pig Iron (84% yield)
670 to 680 kWh/t (example: many plantsin Raipur, Durgapur)
395 to 405 Tons
345 to 355 Tons
310 to 320 Tons
Average Energy Consumption at 1630°Ctapping temperature Daily Production for 10MW
Avoid fraudulent best heat claims and always ask for month average
Energy Comsumption vs Charge Mix
The content of this presentation is confidential and should not be distributed to a third party without prior authorization from EMT Megatherm. © EMT Megatherm Limited 2012
Green Furnace: The most energy efficient IMF in the world for steel making Baseline of 460 kWh/t guaranteed
The content of this presentation is confidential and should not be distributed to a third party without prior authorization from EMT Megatherm. © EMT Megatherm Limited 2012
Of all furnace brands in our plant Megatherm’s Green furnaces are consuming less energy“MD, Prakash Industries official 15T, 20T (Largest single IMF steel plant with over 20 furnaces), Chattisgarh”
Green furnace has significant energy benefits compared to furnaces of others makes and Megatherm’s older models“MD, Vinod Kothari, MD, Kamachi Steel 30T, Chennai”
We witnessed substantial gains by upgrading existing furnace with green technologies and as a result have placed an order fora new green furnace“M“MD, P T Shiva Shakti 25T, Indonesia”
We have purchased green furnace from Megatherm and performance commitments have been achieved. It is the most energyefficient furnace“MD, NN Ispat 15T, Durgapur”
More than satisfied with energy consumption of newly supplied 20T Green furnace by Megatherm“MD, Gagan Ferrotech 20T, Durgapur”
Customer testimonials settle the debate:
Market Feedback: Over 9 MTPA worth of orders received since launch (November 2017) including 2MTPA from plants using other furnaces
The content of this presentation is confidential and should not be distributed to a third party without prior authorization from EMT Megatherm. © EMT Megatherm Limited 2012
5x25T Green Furnaces for Pakistan’srenowned group Mughal Steel
40T Green Furnace for one of SouthEast Asia’s largest groups
Companies shifting to Megatherm from other brands:
Mughal Steel (Pakistan)
Sharda Energy (Raipur), Real Ispat (Raipur), Fortune (Raipur)
SRMB Srijan (Durgapur)
Prakash Industries (Champa)
Jagat Metal (Punjab), Surya (Punjab), A K Concast (Punjab),Kundlas (Punjab)
AAnd many more…
Sharp increase in market share since launch in 2017
Market Share Estimation
Technology Behind The Green furnace: A decade in the making
The content of this presentation is confidential and should not be distributed to a third party without prior authorization from EMT Megatherm. © EMT Megatherm Limited 2012
Voltage boosted (up to 5250V) and stretching improved for fastest power pickup and quick melting
Lowest electrical loss of 18.5% achieved by restriction of copper current density and layout manipulations
Low peak power requirement and fastest melt time i.e. 400T production from 20T furnace, 160T production from 10T furnace on ingot
SustainedSustained power factor without the need for capacitor switching (as seen in series design)
Most robust R&D ecosystem resulting in a multitude of newlaunches, models and up coming technologies
Variable Power Inverter (impact: 10 to 15 kWh/t)
Zero Voltage Drop Design (impact: 8kWh/t)
Generation 4 Blast Resistant easy maintenance Crucible
Online self rectifying furnace eliminating need for commissioningengineer. Remote servicing only.
Evolution of the Green Furnace Power vs Time Graph- Green Furnace vs Others
MTV545
2004 - 2011
545 Kwh/t
MTV515
2012 - 2016
515 Kwh/t
Low Frequency
2016 - 2017
495 Kwh/t
Green
2017 Onwords
460 kWh/t(10 MW & Above)
475 kWh/t(Under 10 MW)
Technology behind Green Furnace
Upcoming technologies
Special add on features
Monitoring of temperature and pressure in critical points aids preventive main-tenance
Early warning system provides ample time for maintenance before breakdown
Real time monitoring of HT & LT parameters
LT & HT graphs and trends allow for post production analysis and addressing of operational issues to improve productivity & energy consumption
Digital Module:
The content of this presentation is confidential and should not be distributed to a third party without prior authorization from EMT Megatherm. © EMT Megatherm Limited 2012
The content of this presentation is confidential and should not be distributed to a third party without prior authorization from EMT Megatherm. © EMT Megatherm Limited 2012
Special add on features
Compact layout reduces copper losses and improves system efficiency. Reduced size of water cooled cables further reduces copper losses. Reduced size of water cooled cable also lowers voltage drop between panel and coil and leads to faster power pickup and quicker melting
Nano Cable:
Power Factor of above 92% from 0% to 70% of power range
(including sintering heat) and above 98% from 70% to 100% power
range. Results in fast melting and lower energy consumption during
low power operations including sintering,
holding, etc
Low Power Efficiency System (LPE):
Our next generation pollution control hood ensures complete cover
during melting, as well as de slagging and tapping. Ladle fumes are
also extracted. Two way tiltable hood ensures smooth charging and
allows little room for fumes to escape due to lower pressure loss and
less false air. Low emissions and low energy consumption together
makes our furnaces truly Green
Pollution control hood:
+9133 2401 4234 / 4235
Megatherm Electronics Pvt. Ltd. Plot-L1, Block-Gp, Sector-v,Salt Lake City, Kolkata - 700091 , India
www.megatherm.com Info@megatherm.com
Office 01:
+9133 2401 4234 / 4235
EMT Megatherm Pvt. Ltd. 1, Taratala Road, Kolkata - 700088 , India
www.megatherm.com Info@megatherm.com
Office 02:
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