icf construction & production technology a system … · iglu proform system icf construction...

PRO GREEN BUILT INTL. LDA

IGLU PROFORM SYSTEM ICF CONSTRUCTION & PRODUCTION TECHNOLOGY

A SYSTEM PACKAGE DELIVERED WORLDWIDE

PRO GREEN BUILT INTL. – PGBI LDA

presents

A COMPREHENSIVE DOCUMENTATION ABOUT

IGLU PROFORM SYSTEM

ICF CONSTRUCTION & PRODUCTION TECHNOLOGY

The ideal Partner Team with Technology Solutions to meet Construction Needs in the Housing Markets of the World

A. GENERAL PRESENTATION

B. DETAILED ICF CONSTRUCTION

IGLU PROFORM SYSTEM

ICF CONSTRUCTION & PRODUCTION TECHNOLOGY

Benefits - Opportunities - Examples - Production

A. GENERAL PRESENTATION

The ideal Partner Team with Technology Solutions to meet Construction Needs in the Housing Markets of the World

Construction Benefits

• High Quality

• Low Cost

• Fast Construction

1-story Bungalow: 14 days

2-story Duplex: 20 days

100 Bungalows: 3 months

100 Duplexes: 5 months

• Architectural freedom-System adapts to Design

• Highly insulated system stays cool and comfortable

• Quiet walls and floors

• Quality plumb & level finish due to snap-together self-leveling system

• Earthquake, Wind & Fire resistant structure

• Environmentally safe and neutral with International Recognition of Green methods & materials

High Quality Construction

• SAVE ENERGY - 70%-80% Energy Savings

• TIME - Construction Time Savings 60-70%

• SIMPLE- 20% skilled labor -80% unskilled labor

• Major Reduction of Lifting Equipment

• Less concrete than conventional block or beam/column structures

• Smaller AC units & lower AC bills

• FINANCE Lower funding requirements & interest savings due to faster time of completion

Construction Cost Savings

Snap Together ICF Wall Blocks

Concrete

7-15cm

Distribute

Rebar

Plaster directly applied 6-12mm

Cut out electrical,

plumbing, …

How does it work?

• Global experience in

ICF mass housing Projects

• World-wide logistics

capabilities

• Local production through HIRSCH Module Satellite Plant

• Training & Certification

• Experienced, Licensed & Certified Project Trainers

• Technology support: PGBI GmbH (Austria)

Delivery Competence

Core Technologies

ICF HOUSE

IGLU PROFORM BLOCKS

Typical ICF Setup

• Residential Housing

Mass Housing in Venezuela

Sultanate of Oman

• Polyclinic

Ghana

• Shopping Center

Venezuela

• Office Complex

Curacao

Examples

Mass Housing Projects with ICF Affordable Housing in Venezuela

AFFORDABLE HOUSES – 70 m2 in Western Venezuela

Industrial Construction Process with ICF Foundations - Walls – Windows/Doors – Roofs - Finishing

Affordable Homes - Cost effective and Fast with ICF

160 HOMES 70 m2 – DUPLEX PROJECT

SET UP OF INTERIOR & EXTERIOR WALLS

GOOD EXAMPLE OF INDUSTRIAL CONSTRUCTION

THE PROJECT WAS FINISHED IN 3 MONTHS WITH 80 PEOPLE

Sultanate of Oman - Residential

FOUNDATION SLAB

TRAINING OF CREWS

Sultanate of Oman - Residential

INSTALLING THE ICF BLOCKS

Sultanate of Oman - Residential

POURING OF CONCRETE

Sultanate of Oman - Residential

CUTTING out ARCHED WINDOW

and DOOR OPENINGS

Sultanate of Oman - Residential

Sultanate of Oman - Residential

CUTTING out ARCHED WINDOW

and DOOR OPENINGS

ROOF/CEILING INSTALLATION

Sultanate of Oman - Residential

ROOF / CEILING

INSTALLATION & COMPLETION

Sultanate of Oman - Residential

ROOF/CEILING DETAIL

Sultanate of Oman - Residential

ROOF

STEEL REINFORCEMENT

Sultanate of Oman - Residential

POURING CONCRETE

Sultanate of Oman - Residential

PLASTERING

Sultanate of Oman - Residential

FINISHING

MARPLED TILE - INTERIOR FLOOR FINISHED

INTERIOR FINISH WITH MARPLE TILED FLOOR & AIR CONDITION

Sultanate of Oman - Residential

PROJECT COMPLETED

200m2 RESIDENTIAL HOUSE FINISHED WITH ARCHED WINDOWS

FRONT ENTRANCE WITH GRANITE FLOOR & ARCHED DOOR

Sultanate of Oman - Residential

FOUNDATION SLAB

AND WALLS BUILT UP

Ghana – Polyclinic

TRAINING

BEGINNING OF ICF WALL INSTALLATION & TRAINING OF CREW

Ghana – Polyclinic

INSTALLING BLOCKS

Ghana – Polyclinic

STEEL REINFORCEMENT

HORIZONTAL & VERTICAL STEEL TIED WITH ELECTRICAL TIE WRAPS

INSIDE WALL VIEW OF VERTICAL STEEL REINFORCEMENT

Ghana – Polyclinic

POURING OF CONCRETE

WORKERS USE FUNNEL GIUDANCE FOR CLEANER POURING

CONCRETE IS MIXED ON SITE AND POURED MANUAL

Ghana – Polyclinic

WINDOWS & DOORS

INSTALLATION

Ghana – Polyclinic

FINISHING

INSTALLATION OF ROOF STRUCTURE BEAMS

FIRST FLASH COAT PLASTER FOR EXTERIOR WALLS

Ghana – Polyclinic

PROJECT COMPLETED

MAIN ENTRANCE OF POLYCLINIC IN JANGA

RECEPTION AT POLYCLINIC IN JANGA

Ghana – Polyclinic

PROJECT COMPLETED

DETAIL OF FINISHED BUILDINGS WITH LOUVER WINDOWS

BUILDING WITH PHOTOVOLTAIC WATER HEATER SYSTEM

Ghana – Polyclinic

PROJECT COMPLETED

ALL BUILDINGS FINISHED IN KARAGA BEFORE LAND SCAPING

CONSTRUCTION PHASE FINISHED – PLASTERED AND PAINTED

Ghana – Polyclinic

STEEL STRUCTURE &

EXTERIOR WALL INSTALLATION

Venezuela – Shopping Center

A GOOD EXAMPLE OF COMBINATION STEEL CONSTRUCTION & ICF

TOP VIEW-INTERIOR WALLS FOR SHOPS AND COOL ROOMS

EXTERIOR WALL

CONSTRUCTION

MAIN ENTRANCE UPPER WALL INSTALLATION WITH ICF BLOCKS

EXTERIOR WALL 6.10m HEIGTH BEFORE & AFTER PLASTERING

Venezuela – Shopping Center

PROJECT COMPLETION

INTERIOR VIEW – WITH ICF ROOF BEFORE DROPP OFF WALL INSTALLED

FRONT VIEW PROJECT COMPLETED BEFORE GRAND OPENING

Venezuela – Shopping Center

Curacao – Office Complex

FOUNDATION & WALLS

CONCRETE POURING OF ROOF ON REINFORCED ICF DECK

FIRST FLOOR WITH ALL INTERIOR & EXTERIOR WALLS

FINISHING

OFFICE BUILDING – THIRD FLOOR UNDER CONSTRUCTION

INTERIOR VIEW – PAINTED & FLOOR TILED BEFORE DROP OFF CEILING

Curacao – Office Complex

PROJECT COMPLETED

STAIR CASE IN ICF PLASTERED RED & ALUMINUM WINDOW FRAME

A 2400m2 OFFICE BUILDING FINISHED WITH 35% COST SAVINGS

Curacao – Office Complex

THE PRODUCTION

THE HIRSCH ICF SATELLITE PLANT – SHOWN AS A SINGLE MODULE

ICF HIRSCH SATELLITE PLANT – SINGLE MODULE WITH UTILITIES FRONT

MODULIZED BUILDING UNDER CONSTRUCTION

THE HIRSCH ICF SATELLITE PLANT - SINGLE MODULE

PRODUCTION CAPACITY FOR 2,400 HOUSING UNITS PER YEAR

UTILITY SET UP – COOLING & STEAM

STEAM ACCUMULATOR PLACED IN TOP CONTAINER

3D View of Quattro Module Production Plant

Including ICF Construction Training Academy

PRODUCTION CAPACITY FOR 10,000 HOUSING UNITS / YEAR OF 70m2

APPROXIMATELY 1 HECTAR LAND NEEDED INCL. PARKING & ROADS

OPERATIONG PERSONNELL FOR THREE SHIFTS – 24 INCLUDING OFFICE

HIRSCH – QUATTRO MODULE SATELLITE PLANT

FOR ICF SYSTEM PRODUCTION of 10,000 Housing Units/Year

ICF QUATTRO MODULE PLANT LAYOUT

HIRSCH PRE-EXPANDER – RAW MATERIAL – PRODUCTION MACHINES

EPS CONVERTED INTO MOLD READY STAGE

HIRSCH SHAPE MOLDING MACHINES WITH ICF PRODUCT EJECTION

SATELLITE PLANT WITH INJECTION MOLDING MACHINE OPERATING

MACHINE ASSEMBLY AT HIRSCH MASCHINENBAU

ICF MOLDING MACHINE-TAKE OFF TABLE FRONT

PRECISION MOLDS INSTALLED

FEMALE MOLD PART – 4 CAVITIES 25cm BLOCKS w. EJECTION TABLE

SIX CAVITY ICF MOLD 15cm BLOCKS – MALE PART

SIX CAVITY MOLD – EJECTION PHASE – 15cm ICF BLOCKS

ICF INJECTION MOLDING MACHINE – 20cm BLOCKS

PRECISION MOLDS INSTALLED

PRO GREEN BUILT INTL. & HIRSCH MASCHINENBAU

THE EXPERT TEAM FOR DELIVERY OF THE

ICF CONSTRUCTION TECHNOLOGY PACKAGE

ICF INJECTION MOLDING MACHINES ICF CORNER MOLD INSERT

EPS PRE-EXPANDER - VACUUM CHAMBER TEMPORARY BLOCK STORAGE

PRO GREEN BUILT INTL. LDA

presents THE ICF SYSTEM IN USE

B. A DETAILED CONSTRUCTION

DOCUMENTATION

The ideal Partner Team with Technology Solutions to meet Construction Needs in the Housing Markets of the World

FOUNDATION

FOUNDATION DETAIL

FOUNDATION – PLUMBING & ELECTRICAL

INSTALLATION OF THE FIRST BLOCK ROWS

STEEL REINFORCEMENT DETAIL

INSTALLING MORE BLOCK ROWS

STEEL REINFORCEMENT & WALL FORMATIONS

R Value

Length Width Height m3 / m2 Blocks/cu yard Cu yards/ ft2 in cm in inches cm inches w/concrete

BLOCK A 120 cm 15cm 30 cm 0.058 36.9 0.007 7.0 3 8 3.2 27

6 CAVITY MOLD 47.25" 5.91" 11.81"

47 1/4 5 7/8 11 13/16

BLOCK B 120 cm 20 cm 30 cm 0.08 25.8 0.010 10.0 4 10 4 32

4 CAVITY MOLD 47.25" 7.87" 11.81"

7 7/8

BLOCK C 120 cm 25 cm 30 cm 0.12 17.7 0.0146 15.0 6 10 4 34

47.25" 9.84" 11.81"

9 13/16

CEILING / ROOF 60 cm 60cm 20cm 0.075 7.0 3.0 20.0 8.0 42

7.87"

7 7/8

Note: 1. There are 3.875 square feet per block. - 2.7777 ICF blocks are 1 square meter (m2) of wall / roof

2 Dimensional stability: In a 120 cm length there may be a +/- variation of approximately 2mm or 1/16"

10 CAVITY MOLD

IGLU PRO FORM SYSTEMDIMENSIONS & CONFIGURATIONS OF ICF WALL / ROOF ELEMENTS

CONCRETE FILLWALL ELEMENTS INSULATIONDIMENSIONS CONCRETE CORE

ARCHED WINDOW DETAIL

DIFFERENT WALL APPLICATIONS

POURING THE CONCRETE – DIFFERENT APPROACHES

INSTALLATION OF ELECTRICAL & PLUMBING

DETAIL OF CEILING/ROOF & WALL CONNECTION

CUTTING WALL FOR CEILING / WALL CONNECTION

INSTALLATION OF THE ROOF / CEILING

ROOF / CEILING – ELECTRICAL & PLUMBING

ROOF / CEILING – CONCRETE POURING

INTERIOR AND EXTERIOR PLASTER

TILES and SANITARY INSTALLED - PLUMBING & ELECTRICAL

FINISHED

FINISHING -TILES – WINDOWS - CABINETS

VARIOUS PROJECTS FINISHED

OTHER PROJECTS FINISHED IN VARIOUS COUNTRIES

Please contact:

PRO GREEN BUILT INTL., LDA Rua dos Ilhéus 6, 9000-176 Funchal – Madeira - Portugal

Tel: +351-9257-31973 , +43-699-170-63933

E-mail: progreenlda@gmail.com