icf construction & production technology a system … · iglu proform system icf construction...
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PRO GREEN BUILT INTL. LDA
IGLU PROFORM SYSTEM ICF CONSTRUCTION & PRODUCTION TECHNOLOGY
A SYSTEM PACKAGE DELIVERED WORLDWIDE
PRO GREEN BUILT INTL. – PGBI LDA
presents
A COMPREHENSIVE DOCUMENTATION ABOUT
IGLU PROFORM SYSTEM
ICF CONSTRUCTION & PRODUCTION TECHNOLOGY
The ideal Partner Team with Technology Solutions to meet Construction Needs in the Housing Markets of the World
A. GENERAL PRESENTATION
B. DETAILED ICF CONSTRUCTION
IGLU PROFORM SYSTEM
ICF CONSTRUCTION & PRODUCTION TECHNOLOGY
Benefits - Opportunities - Examples - Production
A. GENERAL PRESENTATION
The ideal Partner Team with Technology Solutions to meet Construction Needs in the Housing Markets of the World
Construction Benefits
• High Quality
• Low Cost
• Fast Construction
1-story Bungalow: 14 days
2-story Duplex: 20 days
100 Bungalows: 3 months
100 Duplexes: 5 months
• Architectural freedom-System adapts to Design
• Highly insulated system stays cool and comfortable
• Quiet walls and floors
• Quality plumb & level finish due to snap-together self-leveling system
• Earthquake, Wind & Fire resistant structure
• Environmentally safe and neutral with International Recognition of Green methods & materials
High Quality Construction
• SAVE ENERGY - 70%-80% Energy Savings
• TIME - Construction Time Savings 60-70%
• SIMPLE- 20% skilled labor -80% unskilled labor
• Major Reduction of Lifting Equipment
• Less concrete than conventional block or beam/column structures
• Smaller AC units & lower AC bills
• FINANCE Lower funding requirements & interest savings due to faster time of completion
Construction Cost Savings
Snap Together ICF Wall Blocks
Concrete
7-15cm
Distribute
Rebar
Plaster directly applied 6-12mm
Cut out electrical,
plumbing, …
How does it work?
• Global experience in
ICF mass housing Projects
• World-wide logistics
capabilities
• Local production through HIRSCH Module Satellite Plant
• Training & Certification
• Experienced, Licensed & Certified Project Trainers
• Technology support: PGBI GmbH (Austria)
Delivery Competence
Core Technologies
ICF HOUSE
IGLU PROFORM BLOCKS
Typical ICF Setup
• Residential Housing
Mass Housing in Venezuela
Sultanate of Oman
• Polyclinic
Ghana
• Shopping Center
Venezuela
• Office Complex
Curacao
Examples
Mass Housing Projects with ICF Affordable Housing in Venezuela
AFFORDABLE HOUSES – 70 m2 in Western Venezuela
Industrial Construction Process with ICF Foundations - Walls – Windows/Doors – Roofs - Finishing
Affordable Homes - Cost effective and Fast with ICF
160 HOMES 70 m2 – DUPLEX PROJECT
SET UP OF INTERIOR & EXTERIOR WALLS
GOOD EXAMPLE OF INDUSTRIAL CONSTRUCTION
THE PROJECT WAS FINISHED IN 3 MONTHS WITH 80 PEOPLE
Sultanate of Oman - Residential
FOUNDATION SLAB
TRAINING OF CREWS
Sultanate of Oman - Residential
INSTALLING THE ICF BLOCKS
Sultanate of Oman - Residential
POURING OF CONCRETE
Sultanate of Oman - Residential
CUTTING out ARCHED WINDOW
and DOOR OPENINGS
Sultanate of Oman - Residential
Sultanate of Oman - Residential
CUTTING out ARCHED WINDOW
and DOOR OPENINGS
ROOF/CEILING INSTALLATION
Sultanate of Oman - Residential
ROOF / CEILING
INSTALLATION & COMPLETION
Sultanate of Oman - Residential
ROOF/CEILING DETAIL
Sultanate of Oman - Residential
ROOF
STEEL REINFORCEMENT
Sultanate of Oman - Residential
POURING CONCRETE
Sultanate of Oman - Residential
PLASTERING
Sultanate of Oman - Residential
FINISHING
MARPLED TILE - INTERIOR FLOOR FINISHED
INTERIOR FINISH WITH MARPLE TILED FLOOR & AIR CONDITION
Sultanate of Oman - Residential
PROJECT COMPLETED
200m2 RESIDENTIAL HOUSE FINISHED WITH ARCHED WINDOWS
FRONT ENTRANCE WITH GRANITE FLOOR & ARCHED DOOR
Sultanate of Oman - Residential
FOUNDATION SLAB
AND WALLS BUILT UP
Ghana – Polyclinic
TRAINING
BEGINNING OF ICF WALL INSTALLATION & TRAINING OF CREW
Ghana – Polyclinic
INSTALLING BLOCKS
Ghana – Polyclinic
STEEL REINFORCEMENT
HORIZONTAL & VERTICAL STEEL TIED WITH ELECTRICAL TIE WRAPS
INSIDE WALL VIEW OF VERTICAL STEEL REINFORCEMENT
Ghana – Polyclinic
POURING OF CONCRETE
WORKERS USE FUNNEL GIUDANCE FOR CLEANER POURING
CONCRETE IS MIXED ON SITE AND POURED MANUAL
Ghana – Polyclinic
WINDOWS & DOORS
INSTALLATION
Ghana – Polyclinic
FINISHING
INSTALLATION OF ROOF STRUCTURE BEAMS
FIRST FLASH COAT PLASTER FOR EXTERIOR WALLS
Ghana – Polyclinic
PROJECT COMPLETED
MAIN ENTRANCE OF POLYCLINIC IN JANGA
RECEPTION AT POLYCLINIC IN JANGA
Ghana – Polyclinic
PROJECT COMPLETED
DETAIL OF FINISHED BUILDINGS WITH LOUVER WINDOWS
BUILDING WITH PHOTOVOLTAIC WATER HEATER SYSTEM
Ghana – Polyclinic
PROJECT COMPLETED
ALL BUILDINGS FINISHED IN KARAGA BEFORE LAND SCAPING
CONSTRUCTION PHASE FINISHED – PLASTERED AND PAINTED
Ghana – Polyclinic
STEEL STRUCTURE &
EXTERIOR WALL INSTALLATION
Venezuela – Shopping Center
A GOOD EXAMPLE OF COMBINATION STEEL CONSTRUCTION & ICF
TOP VIEW-INTERIOR WALLS FOR SHOPS AND COOL ROOMS
EXTERIOR WALL
CONSTRUCTION
MAIN ENTRANCE UPPER WALL INSTALLATION WITH ICF BLOCKS
EXTERIOR WALL 6.10m HEIGTH BEFORE & AFTER PLASTERING
Venezuela – Shopping Center
PROJECT COMPLETION
INTERIOR VIEW – WITH ICF ROOF BEFORE DROPP OFF WALL INSTALLED
FRONT VIEW PROJECT COMPLETED BEFORE GRAND OPENING
Venezuela – Shopping Center
Curacao – Office Complex
FOUNDATION & WALLS
CONCRETE POURING OF ROOF ON REINFORCED ICF DECK
FIRST FLOOR WITH ALL INTERIOR & EXTERIOR WALLS
FINISHING
OFFICE BUILDING – THIRD FLOOR UNDER CONSTRUCTION
INTERIOR VIEW – PAINTED & FLOOR TILED BEFORE DROP OFF CEILING
Curacao – Office Complex
PROJECT COMPLETED
STAIR CASE IN ICF PLASTERED RED & ALUMINUM WINDOW FRAME
A 2400m2 OFFICE BUILDING FINISHED WITH 35% COST SAVINGS
Curacao – Office Complex
THE PRODUCTION
THE HIRSCH ICF SATELLITE PLANT – SHOWN AS A SINGLE MODULE
ICF HIRSCH SATELLITE PLANT – SINGLE MODULE WITH UTILITIES FRONT
MODULIZED BUILDING UNDER CONSTRUCTION
THE HIRSCH ICF SATELLITE PLANT - SINGLE MODULE
PRODUCTION CAPACITY FOR 2,400 HOUSING UNITS PER YEAR
UTILITY SET UP – COOLING & STEAM
STEAM ACCUMULATOR PLACED IN TOP CONTAINER
3D View of Quattro Module Production Plant
Including ICF Construction Training Academy
PRODUCTION CAPACITY FOR 10,000 HOUSING UNITS / YEAR OF 70m2
APPROXIMATELY 1 HECTAR LAND NEEDED INCL. PARKING & ROADS
OPERATIONG PERSONNELL FOR THREE SHIFTS – 24 INCLUDING OFFICE
HIRSCH – QUATTRO MODULE SATELLITE PLANT
FOR ICF SYSTEM PRODUCTION of 10,000 Housing Units/Year
ICF QUATTRO MODULE PLANT LAYOUT
HIRSCH PRE-EXPANDER – RAW MATERIAL – PRODUCTION MACHINES
EPS CONVERTED INTO MOLD READY STAGE
HIRSCH SHAPE MOLDING MACHINES WITH ICF PRODUCT EJECTION
SATELLITE PLANT WITH INJECTION MOLDING MACHINE OPERATING
MACHINE ASSEMBLY AT HIRSCH MASCHINENBAU
ICF MOLDING MACHINE-TAKE OFF TABLE FRONT
PRECISION MOLDS INSTALLED
FEMALE MOLD PART – 4 CAVITIES 25cm BLOCKS w. EJECTION TABLE
SIX CAVITY ICF MOLD 15cm BLOCKS – MALE PART
SIX CAVITY MOLD – EJECTION PHASE – 15cm ICF BLOCKS
ICF INJECTION MOLDING MACHINE – 20cm BLOCKS
PRECISION MOLDS INSTALLED
PRO GREEN BUILT INTL. & HIRSCH MASCHINENBAU
THE EXPERT TEAM FOR DELIVERY OF THE
ICF CONSTRUCTION TECHNOLOGY PACKAGE
ICF INJECTION MOLDING MACHINES ICF CORNER MOLD INSERT
EPS PRE-EXPANDER - VACUUM CHAMBER TEMPORARY BLOCK STORAGE
PRO GREEN BUILT INTL. LDA
presents THE ICF SYSTEM IN USE
B. A DETAILED CONSTRUCTION
DOCUMENTATION
The ideal Partner Team with Technology Solutions to meet Construction Needs in the Housing Markets of the World
FOUNDATION
FOUNDATION DETAIL
FOUNDATION – PLUMBING & ELECTRICAL
INSTALLATION OF THE FIRST BLOCK ROWS
STEEL REINFORCEMENT DETAIL
INSTALLING MORE BLOCK ROWS
STEEL REINFORCEMENT & WALL FORMATIONS
R Value
Length Width Height m3 / m2 Blocks/cu yard Cu yards/ ft2 in cm in inches cm inches w/concrete
BLOCK A 120 cm 15cm 30 cm 0.058 36.9 0.007 7.0 3 8 3.2 27
6 CAVITY MOLD 47.25" 5.91" 11.81"
47 1/4 5 7/8 11 13/16
BLOCK B 120 cm 20 cm 30 cm 0.08 25.8 0.010 10.0 4 10 4 32
4 CAVITY MOLD 47.25" 7.87" 11.81"
7 7/8
BLOCK C 120 cm 25 cm 30 cm 0.12 17.7 0.0146 15.0 6 10 4 34
47.25" 9.84" 11.81"
9 13/16
CEILING / ROOF 60 cm 60cm 20cm 0.075 7.0 3.0 20.0 8.0 42
7.87"
7 7/8
Note: 1. There are 3.875 square feet per block. - 2.7777 ICF blocks are 1 square meter (m2) of wall / roof
2 Dimensional stability: In a 120 cm length there may be a +/- variation of approximately 2mm or 1/16"
10 CAVITY MOLD
IGLU PRO FORM SYSTEMDIMENSIONS & CONFIGURATIONS OF ICF WALL / ROOF ELEMENTS
CONCRETE FILLWALL ELEMENTS INSULATIONDIMENSIONS CONCRETE CORE
ARCHED WINDOW DETAIL
DIFFERENT WALL APPLICATIONS
POURING THE CONCRETE – DIFFERENT APPROACHES
INSTALLATION OF ELECTRICAL & PLUMBING
DETAIL OF CEILING/ROOF & WALL CONNECTION
CUTTING WALL FOR CEILING / WALL CONNECTION
INSTALLATION OF THE ROOF / CEILING
ROOF / CEILING – ELECTRICAL & PLUMBING
ROOF / CEILING – CONCRETE POURING
INTERIOR AND EXTERIOR PLASTER
TILES and SANITARY INSTALLED - PLUMBING & ELECTRICAL
FINISHED
FINISHING -TILES – WINDOWS - CABINETS
VARIOUS PROJECTS FINISHED
OTHER PROJECTS FINISHED IN VARIOUS COUNTRIES
Please contact:
PRO GREEN BUILT INTL., LDA Rua dos Ilhéus 6, 9000-176 Funchal – Madeira - Portugal
Tel: +351-9257-31973 , +43-699-170-63933
E-mail: [email protected]