industry 4.0 v2.0 4x3 (are sunum) (1)

AliRızaErsoyMar,2016v2.0

ON THE WAY TO INDUSTRY 4.0 :

DIGITAL ENTERPRISE

HISTORY?

FIRSTINDUSTRIALREVOLUTION

• Mechanical Steam Power

First mechanical loomDoncaster England, 1784

Photograph Source : http://etc.usf.edu/clipart/79800/79831/79831_powerloom.htm

SECONDINDUSTRIALREVOLUTİON

• Electrical Energy

First assembly lineCincinnati USA, 1870

Photograph Source : http://www.thinglink.com/scene/477884074095017986

THIRDINDUSTRIALREVOLUTION

• Electronic and IT Systems

Programmable Logic Controller (PLC)1969

Photograph Source : http://electrical-engineering-portal.com/when-we-started-to-use-plcs-after-all

WHY4th?

EASTMANUFACTURINGOVERWHELMINGWEST

• Industrial products sales

Source VDMA

Billion € 2006 2011

EU (27) 550 620

China 170 580

USA 280 280

Germany 190 220

Russia 10 15

SHORTENTIME TOMARKET

• Shorter innovation cycles

• More complex products

• Smaller lots

INCREASEFLEXIBILITY

• Individualized production

• Volatile markets

• Max. automation

BOOSTEFFICIENCY

• More with less

• Energy efficiency

• Robots for redundant actions

• More flexible and coherentprocesses

WHEN?

INDUSTRIE 4.0

• 2011Hannover Fair• 2012German Federal Goverment• 2013 AprilGerman Country Strategy• 2014 FebruarySiemens Turkey Press Launch• 2015Hannover Fair motto• 2016Davos WEF motto

HOW?

CYBER -PHYSICALSYSTEMS

• Digital 3D simulation of factories,manufacturing lines and human

• Digital 3D simulation of products

• All on PLM-Product LifecyleManagement systems

• Bits and atoms

Photograph Source : http://www.fabricatingandmetalworking.com/2013/09/standing-on-the-edge/

Animation

15

VERTICAL &HORIZONTALINTEGRATION

• Vertical:Marketing,Sales,Planning,Production(PLM,ERP,MES/MOM)

• Horizontal:RawMaterial,Suppliers,Producers,Logistics,Distributers,Customers,Recycling

• Nohierarchy,alldistributed

IOT

INTERNET OFTHINGS

(&SERVICES&HUMAN&EVERYTHING)

Connected “things” will double to 28 billionby 2020, human to 7,7 billion

• Unique ID for every material,machine, product and human

• End-to-end digital process infofrom raw material to recycle

• Communicating, analyzing data,predict failure, configure troubleshooting

• Adapt to changes

AUTONOMOUSROBOTS

• Learning from other robotsand humans

• Multi programmable

• Great capabilities

• H2M, M2H, New:M2M

• Self –testing and repairing

© Siemens AG 2015Page 19 Siegfried Russwurm, Member of the Managing Board of Siemens AGJune 9, 2015

Increase of datafrom 2010 to 2020

50fold

20202010

Overall data

Big Data AndAnalytics

- aaaa

010100110110100101100101011011010110010101101110011100110010000001101001011100110010000001100001001000000110011101101100011011110110001001100001011011000010000001110000011011110111011101100101011100100110100001101111011101010111001101100101001000000110011001101111011000110111010101110011011010010110111001100111001000000110111101101110001000000111010001101000011001010010000001100001011100100110010101100001011100110010000001101111011001100010000001100101011011000110010101100011011101000111001001101001011001100110100101100011011000010111010001101001011011110110111000101100001000000110000101110101011101000110111101101101011000010111010001101001011011110110111000100000011000010110111001100100001000000110010001101001011001110110100101110100011000010110110001101001011110100110000101110100011010010110111101101110001011100010000001001111011011100110010100100000011011110110011000100000011101000110100001100101001000000111011101101111011100100110110001100100100100100111001100100000011011000110000101110010011001110110010101110011011101000010000001110000011100100110111101100100011101010110001101100101011100100111001100100000011011110110011000100000011001010110111001100101011100100110011101111001001011010110010101

10,000

20,000

30,000

40,000

• Data created only in 2000 wasmore than in 25 million years

• Many different sources (robots,automation software, evenunfinished products)

• Must for real-time decisionmaking

BIG DATAANDANALYTICS

THE CLOUD

• 35 % of data in Cloud by 2020

• Cloud based solutions

• Smart applications

AUGMENTEDREALITY

• Manufacturing instructions

• Real-time reports, messages

• Quality checks with camera

• Emergency directives

CYBER-SECURITY

• More comprehensive securityframework

• Increased communication cancause access problems

• Vulnerable to cyberattacks

• Data privacy is critical

WHAT @WORLD?

GERMANY:SIEMENSAMBERGFACILITY

• 1000+ product variants

• 1Million products monthly

• Only 25% performed byhumans

• Quality 99.9988 %

CHINA

• 20 % of the world's

• Made in China 2025

• Goal :40% by 202070% by 2025

• Industrial Internet

• Advanced IT andcommunication sector isadvantage

• Advanced ManufacturingNational Program of the USDepartment of Commerce

USA

FINLAND

• Silicon Valley of:Industry 4.0

• Internet in manufacturing:44%

• Employment in high-tech8%

WHAT@TURKEY

TODAY

• Between 2.0-3.0

• Ministry of Science, Industry and

Technology meeting on Dec. 09, 2015

• Workshop on Jan. 16-17, 2016

• Science and Technology High

Council’s decision on Feb. 23, 2016

• Government: “Ready for I 4.0” in

Autumn 2016Photograph Source : http://fotogaleri.egebirlik.org.tr

WWW.ENDUSTRI40.COM

• Turkey’s Platform for:• Information• Discussion• Library• Events• Best Practice• Know-how exchange

• Come and be a partner

TOMORROW

• Industry 4.0 Turkey Platform

• Industry 4.0 Country Strategy

• Eurasia Hub of Manufacturing

• From “technology user“ to“innovator”

• Middle Income Trap

WHAT@NEXT

INVESTMENT

• Germany: € 40 BEurope: € 140 Bp.a till 2020

• 3.3 % of sales

Source : pwc

REVENUEGROWTH

• New complex products

• New customized products

• Growth of 2-3% sales

• Germany : € 30 BEurope : € 110 B p.a

Source : pwc

EMPLOYMENT

• 6% increase

• Highly skilled people needed

• IT and Mechatronics expertsreplacing low skilled laborers

Source : BCG

GOVERNMENTS

• Establish a Country Platform

• Workout, approve and launchCountry Strategy

• Review school curricula,university programs

• Incentivize R&D programs,high-tech manufacturing

• Provide a good technologyinfrastructure Photograph Source : https://www.tbmm.gov.tr/develop/owa/tbmm_internet.anasayfa

RESEARCHERS

• Work on int’l standards

• Focus on university –industry collaboration models

• Mentoring students aboutcross discipline studies likemechatronics

TECHNOLOGYSUPPLIERS

• Concentrate on future-tech

• Inform about Industry 4.0

• Collaborate with each other

• Implement new businessmodels, organizationalstructures fit to digital world

MANUFACTURERS

• Need to fully understandcustomer requirements

• Develop a strategy fortechnological improvement

• Implement new businessmodels, organizationalstructures fit to digital world35

WHAT@BEYOND

OPEN

• Open Innovation

• Open Design

• Open Software

• Open Hardware

• Open Organization

• Open Production

• Open Capital

MAKERSMOVEMENT

• At home

• Ingeneunity, Sharing, SelfLearning

• Production insteadconsuming

• Self proto-typing

ADDITIVEMANUFACTURING

• 3D scanning and 3D printing

• First 3D printer borned in 2015

• Skull and vane already in use

• 10 houses in 3 days

• Siemens TR & DarüşşafakaRobots Club - 2015 NASA Award

DISRUPTIVEINNOVATION

• Today cars: 5 % at workGoogle car: 95 %

• Robots are producing robots

LIGHT OUTFACTORIES

• Highly automated robots

• No need for light, food etc.

• Somewhere in desert

• Controlled remotely

LET’S GETREADYFOR THEM

NOW!

THANK YOU...