is your maintenance stuck in a vicious cycle of repair

Apr 12, 2023 www.leanteamsusa.com 1

Robert BairdLean Teams USA+1 215 353 0696

Is your Maintenance stuck in a Vicious Cycle of Repair?

Apr 12, 2023 2

Apr 12, 2023 3

Is your maintenance program effective or is it a cause of one of the largest seven wastes,

WAITING

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Maintenance Request Process Waste

Initiate Assign Repair Close0

10

20

30

40

50

60

70

80

90

Per Request - Machine Downtime (Min)

132 Total Minutes

Apr 12, 2023 www.leanteamsusa.com 5

Case 1 – Requests per million

• Avg. RPM units produced in a month

82

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Downtime per Month per Cell

4 Days

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Solutions

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Autonomous Maintenance

>60%Operator Repairs

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Preventative and Predictive Maintenance

>50%Requests Eliminated

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Visual Management

Supported by Leaders Gemba Walk

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BenefitsAvailability 48%MTBF 53%OEE 82%

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Guaranteed ROI From Lean Teams USA

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• +1 215 353 0696