kaga_ soem kl qualitydel performance review_fy13
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8/11/2019 Kaga_ SOEM KL QualityDel Performance Review_FY13
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SonyKaga Compo (M) FY13 Quality & Delivery Performance Review
FY 14 2Q Action Plan
KGCOMPO(M)
Towards Stronger Partnership
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g p
Agenda Present By
Session 1 FY13 KGM Quality & Delivery Performance. By SOEM
Session 2 FY13 KGM Major Quality Issue Review. By SOEM
Session 3 FY14 KGM Action Plans By KGM
KGCOMPO(M)
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KGCOMPO(M)
FY13 KGM Quality & DeliveryPerformance Review.
FY13 KGM Major Quality Issue
Review.
By SOEM
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FY14 KGM Action Plan
KGCOMPO(M)
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FY13 2ndHalf 2Q TrendKGCOMPO(M)
24
6
56
8
0
45
21
28
40
70
40
0
20
40
60
80
100
No v-13 Dec-13 Jan-14 Feb-14 Mar-14
SMLD Trend BDP Model
200
234
199
100
19
36
130
42
100
200
100
0
100
200
300
Nov'13 Dec'13 Jan'14 Feb'14 Mar'14
SMLD Trend BDRE Model
Quality Trend
AMT - Kaga
HMT - Kaga
Thank U
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6
FY14
Continual KaizenProgramsKey ProcessesComplianceRe-training Program
KGM 2014
2QTarget
KGCOMPO(M)
Quality Awareness
promotion
2Q Targets
AchievedSoldering
Enhancement
FY13
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KAGA FY14 Quality Improvement Pan
Continual Kaizen Program
KGM Customer
012345
Monthly Kaizen Programs
Leak out Prevention
Defect Reduction
Flux On PWBA Reduction
Defect Prevention
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Defects Prevention / Reduction By
Upstream Controls
KAGA FY14 Quality Improvement Program
Follow PM ShceduleDaily Audits
Change model
Solder dross cleaning
Machine parameter check
Maintain
solder dross
cleaning
frequency change
New check sheet
Maintain
Maintain
Spray fluxed and
dipping start up
Spray fluxed check
sheet
Enhancement on
daily
compliance
through IPQC
audit
Key Parameters
Authorization
Specify Job Responsibility
X
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Opt Skill-up Training Programme
1. Re-define Training
Material2. Job Rotation/Break
time to Reduce
Human Fatigue. (FVI)
3. Soldering Skill Re-
certification program.
Re-certification Flow
Class Room Training
Certification Test(Pass yield>90%)
Supervisor Monitor (2
weeks)
Update badge iD
KAGA FY14 Quality Improvement Program
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Model Before After Current LDR(2013) Target Y14 Status
B6100 Sampling check70% check at
CN201 & CN70120cases 10 cases 0 case
B6069 Sampling check70% check at
CN201 & CN70135cases 12 cases 0 case
B1303 Sampling check70% check at
CN201 & CN701NA ( New Model) 12 cases 0 case
B1304 Sampling check70% check at
CN201 & CN701NA ( New Model) 6 cases 0 case
B6259 Sampling check70% check at CN104 &
ND301NA (New Model) 6 cases 0 case
B6248 Sampling check 70% check at CN402 NA (New Model) 6 cases 2 cases
1.Before : Inspection base on level III sampling table for all point as per WI
2.After : 70% inspection for all HM connectors (eg: CN201, CN701)
and sampling to other location.No
OLNI
RE-STRUCTURE OQC INSPECTION PLAN (OLNI)
KAGA FY14 Quality Improvement Plan
Focusing On Potential Defects
LeakOut Sampling
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Nama: Surwatie
No Pekerja: QA 3398I
Achievement:Best no of detection
No Defects Leak Out to Customer
Proactive Feedback
Quality Awareness PromotionKGCOMPO(M)
Monthly Best Performances Awards..Contl
KGCOMPO(M)
http://www.google.com.my/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=OysLexqrs7eYTM&tbnid=l-UbPZL-hdGa9M:&ved=0CAUQjRw&url=http://www.yenerevillage.in/viewPhotoGallery.aspx?intOpt=0&AlbumID=2&ei=E4MUUbqJM82gige28IBg&psig=AFQjCNFnP_y-OZD33zgthJRrPNzILQ8CBg&ust=1360385132541596 -
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Delivery Improvement Activities
12
KGCOMPO(M)
24H ETD Commitment Thru
Production Lost Time Reduction Program
BEFORE
Issuing SMTA PCB To HM Production
NOT follow lots basis.
AFTERIssuing SMTA PCB By Lots Basis.
Zero PCBA
Awaiting
Lost Time
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KGCOMPO(M)
ThankYou
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