kinetic gears commenced its operations in the year 1980 in...

KINETIC GEARS commenced its operations in the year 1980 in Nagpur under the guidance of Mr. Vishram Jamdar as Managing Partner. Progressively emerged as the most reliable gear manufacturing unit, housing best in class machines tools, heat treatment and reassembly facilities for gear boxes.

The unit picked up well and started supplying Hi-tech Gears to Eicher Tractor, Mahindra & Mahindra, Ordnance Factory, Ashok Leyland Hindustan Aeronautics and State Electricity boards etc.

The imported gears for different machines developed by the unit for Ordnance Factory, has given a CERTIFICATE OF IMPORT SUBSTITUTION to Kinetic Gears.

Mr. Vishram Jamdar was also felicitated at the hands of RBI Governor by MSFC, as one of THE BEST ENTREPRENEURS OF MAHARASHTRA.

Integration of system like ISO 9001:2008 for all its processes is deep rooted. Periodic reviews of the set targets & objectives are carried out in Management Review Meetings.

Kinetic Gear’s culture and value system are based on integrity,

transparency, mutual trust, excellence oriented performance. Kinetic Gears believes that the employees are the most valuable dynamic asset of the organizations. Value system and principle based approach of the leadership have brought in good attitudinal changes in employees to contribute fullest of their potentials.

To sustain in the market, Kinetic Gears constantly upgrading it’s

facilities, equipments and technologies since inception of gear manufacturing in the year 1980.

In short KG will always strive to achieve business excellence through quality work and technology up gradation .

Kinetic Gears - Partnership (Family owned)

Heat Treat Well - Partnership (Family Owned)

Address :- E 19/1 MIDC Industrial Area Hingna Road Nagpur - 440028

Emails :- kineticgears@gmail.com shree@kineticgears.in Web :- www.kineticgears.in Phone Nos. :- +91 7104-237447 , +91 7104-237634 Fax Nos. :- +91 7104-237388 Contact Persons Vishram Jamdar - +91 9923432747 Shree Jamdar - +91 9823290006

“To produce and supply defect free Gears, Gear Boxes & Machined Components at the most competitive price as and when required by our Valued Customers.”

“Our Mission is to adequately empower individual worker, supervisor, staff to significantly increase his Performance Capability in order to achieve the desired goal through mutual understanding and centered leadership.”

Helpers

Helpers Helpers Milling

Operators Helpers

CEO Mr. Vishram Jamdar

Head Heat Treatment Mr. Moreshwar

MR / Head Quality Mr. Shree Jamdar

Head CNC Shop Mr. Sanjay Deshmukh

Shift Supervisor

Head Machine Shops Mr. Shankar Kamble

Shift Supervisor

Furnace Operators

Head Commercial Mr. Mahesh Vaidya

Head Excise Mr. Pathak

Head Conventional Shop Mr. Janrao Ingle

Furnace Operatiors

Shift Suprvisor

CNC Operators

CNC Operators

Shift Supervisor

Lathe Operators

Shift Supervisor

Boring Operators

Grinder Operators

Head Dispatch

Helpers

Customer delight through …… • Delivery of products with quality and reliability.

• 100% on time delivery.

• Cost competitiveness.

Ensuring safe and healthy working.

Total involvement of Employees through Suggestion, CFT & Continual Improvements.

Robust Processes.

Result Orientation.

Lean Manufacturing.

Use of modern manufacturing techniques.

Continual Improvement,

• Spur Gears ----

• Spiral Bevel Gear ---------------------

• Worm Gears ----

• Reduction Gear ---------------------

• Gear Clusters ----

• Gear Shafts ---------------------

• Gear Sprockets ---- and many more…

C M GEAR

FAN SHAFT

BIG WASHER BIG BEARING

PLATE

TECHO PINION

PLUSE DISC

OD SECLECTOR PLATE SECLECTOR PLATE

DETENT PLUNGER SCREWED BUSH

SLOW GROUP SUB ASSLY

SHIFT FINGER CAM

CLUTCH PLATE REV. IDLER GEAR

LEAVER

SPEEDO WORM G.S. FINGER

SELECTOR ARM

TRIGGER WHEEL

1. Ashok Leyland Ltd. Bhandara, Ennore , Pantnagar

2. Ordnance Factory Nagpur, Bhandara

3. M.S.P.G.C.L. ( Power Generation Co. )

4. W.C.L. ( Coal Sector )

5. Bhilai Steel Plant , Sunflag Iron & Steel.

6. Mahindra & Mahindra Ltd.

7. Indorama Textile , Spintex , Morarjee Mills

8. Hindustan Aeronautic Ltd. Bangalore

9. Lemken India Agro Equipments Pvt. Ltd.

10. Ford India Ltd

11. Uni Deritend Ltd. Tumsar

Systems at KG are designed based on process approach with customer in focus; built on the platform of standards like 9001 : 2008. Four tire in built quality system has been adopted: i) Set Up approval after each set up/ ii) IPIR ( In Process Inspection Report). iii) Audit inspection of self certified production. iv) Quality gate

All these are continuously tracked, improved, using PDCA cycle to give better value to customers and is continually meeting the needs and expectations of all interested parties.

QUALITY DOCUMENT MAINTANED

PPAP files of all the new development components. Periodic review of existing PPAP files. Procedure for controlling EDM’s. Master list of all the documents:- i) Master list of drawings with version ii) Master list of WIS cum Control Plan iii) Master list of Gauges with calibration plan iv) Master list of measuring instruments with calibration plan v) Master list of fixtures with calibration status vi) Master list of PPAP files vii) Master list of Key Characteristic viii) Master list of SOP’s

ELEMENTS OF PPAP FILE

Engineering Drawing Process flow chart Process cum inspection planning sheet (PIPS) Process FMEA WIS cum Control plan MSA studies ( Gauge R&R) for Key Characteristics Dimensional inspection report ( Mapping Report) Record of material test results Cpk of key characteristics Customer Specific requirements Part Submission Warrant EDM’s Bulk Approval Request Appearance Approval Report

Listing of machine asset where key characteristics being machined

Listing of Key Characteristics

If Cpk > 1.33

Continue Production

Communication to Plant Engg. & Process Owner with observation & comment

Action for improvement

Communication by Plant Engg. and Process Owner to QA for

restudy

PCS as per plan

Annual PCS plan

PCS restudy

No

Yes

Review every year or in case of new product/Design Change/change in

CFT recommendation/customer requirement

Production with 100% Inspection

Concept of Quality Gate :-

Quality Gate enables us to detect defects closer to the point of origin & ensure defect free supplies to Customers. Quality gate provides input to improve the parts quality by facilitating smaller PDCA cycles in the manufacturing process as well as acts as a measure to monitor quality real time.

QA/KG/GSF/001 Date of issue 03/06/2013

Area / Stage :- VMC Milling Operation

Defect :- Distance 4mm ± 0.1 & Symentricity 0.2mm Root Cause :- Position Gauge not available on the machine

Precaution :- 100% inspection with position gauge for checking ball distance & lug symentricity. G.S. Finger

Position Gauge

Q - ALERT CUSTOMER COMPLAINT

Mr. Vishram Jamdar, CEO of Kinetic Gears discussing with associate about product quality.

Shaft Stopper

We are supplying machined and Heat treated components to M/s Lemken India Agro Equipments Pvt. Ltd. 1. Stopper - 4339188 2. Pin with collar - 3137819 3. Pin - 3138152 4. Bush - 31710070

We are also supplying fixture part and parts required for

maintenance purposes, below mentioned Shafts, Punch holders, loop support, Sprocket etc. to Lemken India.

VERTICAL MACHINING CENTER

Jyoti Make VMC 850 with 24 ATC – Qty 1 No. Jyoti Make VMC 640 with APC & 24 ATC - Qty 1 No. Capacity Z=810mm , X & Y = 510 mm With Delcam programming facility.

VERTICAL MACHINING CENTER WITH 4th AXIS

Jyoti Make VMC 850 with 24 ATC – Qty 1 No. Capacity Z = 810mm , X & Y = 510 mm With Delcam programming facility.

CNC TURNING CENTER

CNC Turning Centers: 11 Nos. Capacity:- Ø 350mm x 800mm Length

GEAR HOBBING MACHINE

Hobbing Machines: 8 Nos. Capacity : Ø10mm to Ø1600mm & from 1.5DP to 52DP.

GEAR SHAPING MACHINE SLOTING MACHINE

MILLING MACHINE

SURFACE GRINDING MACHINE

HEAT TREATMENT FACILITIES Fully equipped Heat treatment shop approved by Ashok Leyland & Mahindra & Mahindra with following facilities:-

• Gas Carburizing • Through Hardening • Induction Hardening • Nitriding • PPT Hardening for non-ferrous • ISO Thermal annealing • Normalizing • Oxynit process – Sursulf Nitriding

Gas Carburizing Furnace

Temperature Control Panel &

Oxygen probe panel

Methanol & acetone Tank with necessary Installation.

Flo

w M

eter

Gas Carburizing Furnace Details:- • Type of Equipment : Electrically Heated Pit type Energy Saving Gas Carburizing Furnace. • Useful Retort Size : 600 Dia × 1200 h • Power Rating : 36 KW • Power Supply : 3 Phase , 415 V ,AC ,50 Hz. • Operating Temp : 930°C • Max. Temperature : 950°C • Insulation : The Furnace is insulated with high density Ceramic

fiber block of 250 mm thick, the density of the fiber will be of 128 kg/m.cu.

• Thermocouple : 2 No’s Cr / Al “ K” Type Thermocouple provided, one at the bottom & one at the top .

• Heating Element : Nichrome Strip Type Heating Element provided. • Air Circulation System : Provided 1 No. 3 HP Air circulating System consist

of SS310 fans Dia 50 mm fan shaft , bearing for better air circulating and uniformity inside the furnace.

INDUCTION HARDENING MACHINE

CONTROL PANNEL

Power Rating : 75 Kw , IGBT Base PLC controlled scanner Range – ø25mm to ø90mm

DYNASCAN PH 400 E

Dynascan Profile Projector with Geometric Measurement System DGMS3

FEATURES:- • Dimensions, tolerances, constructions, comparison with CAD master drawings for SPC analysis. • Measurements presented as drawings, bar charts, graphs and spreadsheets. Measurement of first part automatically becomes a stored program for repetitive inspections. • User friendly and can be mastered quickly on the shop floor, increasing productivity and accuracy. REPORTS:- • Red / Green color coded part drawings. • Pass / fail results. • Graphs and Bar Charts.

LEAD & PROFILE CHECKING MACHINE LEAD & PROFILE GRAPH

TRIMOS (Motorized Digital Height)

GEAR ROLL TESTER

Surface Roughness Testing Machine

SUPERFICIAL CUM ROCKWELL HARDNESS TESTER

MICRO VICKERS HARDNESS TESTER with 100X & 400X magnification

Metallurgical Microscope 100x ~ 1000x Magnification with 5 MP camera

16 Mn Cr5 Soft 16 Mn Cr5 Hard EN 8D (Hard)

1. Conversion of Oil Fired Furnace to Electrically heated furnace resulted in Environment & Quality improvement.

2. Erection of ETP Plant. 3. Up gradation of gear manufacturing process from

Gear Hobbing ~ Gear Shaving ~ Gear Grinding. 4. From conventional machining to CNC machining . 5. From Wet Gear Cutting to Dry Gear Cutting. 6. From Lathe Machine Gears to Aviation Gears. 7. From Wood Packing to Corrugated Box Packing

using plastic more than 50 Mic. thick. 8. From Exhaust Fans to Ventilators.

INDUSTRIAL VISIT OF COLLEGE STUDENTS

ASSOCIATE SHARING KNORLEDGE WITH

COLLEGE STUDENTS

ASSOCIATE SHARING KNOWLEDGE WITH VISITORS

Industry – Institute interaction

POLISHING MACHINE MADE BY COLLEGE STUDENTS DURING INDUSTRIAL TRAINING

“PROJECT”

“EVALUATION OF TORSIONAL STRENGTH OF CERAMIC BRACKETS MOUNTED WITH ARCH WIRE ON CROOKED TEETH”

“PROJECT”

We learn to unlearn to remain a learning organization…