maier rotary joints standard series - northern grafics · spare parts . spare- and wearing parts |...

Maier rotary joints standard series

• DP series

• DX series

• H series

• M series

Overview

11.02.2019 bitte hier Kurzzeichen

einfügen Seite 2

DP SERIES

• 1. DP for water applications

• 2. DP for hot oil applications

• 3. DP 06 for hydraulic oil and air

• 4. DPN for chemical | pharma | food industry

• 5. DP sizes 65 – 100 (2 ½“ – 4“)

Overview

einfügen Seite 4

• 5. DP sizes 65 – 100 (2 ½“ – 4“)

Overview

einfügen Seite 5

Application data | DP Series

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Water Thermal oil

Size:DN 10 - 100

3/8" - 4"

DN 10 - 100

3/8" - 4"

Temeprature:max. 160°C

max. +320°F

max. 160°C

max. 320°F

Pressure:max. 10 bar

max. 145 PSI

max. 10 bar

max. 145 PSI

Speed: 55000/DN 55000/DN

Medium

• Multi purpose rotary joint • Self-supported ball bearing type

• with balanced mechanical seal

• brass housing

• and rotor of chrome steel

• Used for various applications • Cooling water

• Hot water

• Thermal oil

• Hydrailic oil

• (compressed) Air

DP characteristics

einfügen Seite 7

High speed, low torque

DP series buildup

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Balanced mechanical seals (various sealing combinations available)

Rotor = chrome steel (with CU-seal)

ZC3 Bearings (life time lubricated up to 80°C/176°F)

NBR O-ring (bearing protection)

Compression spring (spring steel)

Housing = brass

EPDM O-rings (seal protection)

Sealing combinations | DP series

einfügen Seite 9

Mechanical seal (static seal part)

Counter face (dynamci seal part)

Combination Mech. Seal against Counter face Application

1 Chrome steel ↔ Artificial carbon Water max. 80°C/175°F for standard cooling water applications

3 SIC ↔ metal impregnated carbon Water max. 160°C/320°F for hot water and tough applications

4 SIC ↔ SIC Water max. 160°C/320°F Dirty/abrasive medium

5 SIC ↔ Artificial carbon Water max. 160°C/320°F for air and tough applications

Rotor connections

Thread

• European G / BSP

• European metric M

→ with copper seal

• American NPT

• American UN

→ sealed via thread

Other threads available upon request

DP K-flange connection | size 40 and 50

K-flange

Roller shaft

Inner ring

Flat packing (gasket)

alternatively vailable with O-ring

Fixed flane connection | size 40 and 50

Rotor with flange

O-ring

Roller shaft

Gasket inside groove

Typology rotary joints

Elbows for duo-flow application

11.02.2019 Seite 14

DP Elbows for duo-flow application

P2 Designed for stationary innerpipe

PR2 Designed for rotating inner pipe

PO2 Designed for stationary inner pipe • Siphon secured by srew and supported via O-ring

PO2 - Principle

DU-bush O-Ring Inner pipe

Roller Screw

Housing connections

• G / BSP

• or NPT threads

Typology Elbows

einfügen Seite 18

Spare Parts

Spare- and wearing parts | E / V

Wearing parts:

• Seals no. 180 + 190

• 2 x O-Rings 210

• 1 x O-Ring 220

• 1 x Copper seal 280

Option:

Axial shaft seal as bearing protection

Instead of pos. 220 for hot oil

Parts to change during every repair

einfügen Seite 21

DP catalogue (standard metric)

DP catalogue (US - NPT)

einfügen Seite 23

• 5. DP sizes 65 – 100 (2 ½“ – 4“)

Overview

einfügen Seite 24

• Standard metric version: -800

• Standard NPT version: -750

DP series for hot oil

einfügen Seite 25

Build-up similar to water DP, but:

Balanced mechanical seal Sealing combination 3: SIC against artificial carbon

Axial shaft seal made of VITON (bearing protection)

VITON O-rings (seal protection)

Production of:

• BOPP/BOPET Films

• Chemical fibers

• Coating, Laminating

• Packaging

• Tyre Cord

Application

einfügen Seite 27

O.E.M.s

• Lindauer Dornier

• Brückner

• Saueressig

• (Oerlikon) Barmag

• MB; It.

• I.S.T. It.

• Valmet Rotomec, It.

DP - 800

BOPP-Film Stretching Line

Hot oil DP special versions

einfügen Seite 30

For e.g. thermal oil applications upto max. 180°C

• Additional vent/bore holes (to divert heat off the seals)

• Special high temp bearing grease

• Special O-rings (FFKM)

• Heat stabilized bearings up to 200°C

• Elbows additionally secured in housing via set screw

Hot oil DP special versions

einfügen Seite 31

DP - 800 versus HW

Pro DP:

• Lower torque

• Higher speeds

• simple installation (no torque support)

Pro HW(R, A, B, X)

• Higher temperatures

• Standard housing flanges (-400/-500)

• Maintenance-free / no greasing

• Simple repair

Comparison of speeds with oil at 6 bar

einfügen Seite 33

10 15 20 25 32 40 50

Size - DN

Comparison with Deublin

DP – 800 Deublin Series 55

Mechanical

sealSIC – metal impregnated carbon

Ceramic –

Carbon graphite

O-Rings Viton Viton

Shaft seal Viton none

Ball bearings heat-stabilized up to 160°C Standard

• 5. DP sizes 65 – 100 (2 ½“ – 4“)

Overview

einfügen Seite 35

einfügen Seite 36

• ¼“ type for high speed and high pressure

DP 03 / DP 06 Application data

einfügen Seite 37

Diameter DN 1/8" + 1/4"

Cold water

Hot water

Hydraulic oil

Temperature max. +120°C | 248°F

Pressure max. 10 bar | 145 PSI

Speed / rpm max. 6.000 min.-1

DP 03 / 06

Medium

DP 06 buildup

11.02.2019 Seite 38

Aluminium housing

Sealing combination 5 = synthetic carbon / SIC

Lubricated for life

Application – where to use DP 06

• Pneumatic winding shafts

• Pneumatically actuated couplings

• Machine tools

• Cooling Cylinders

Hydraulic oil

• Machine tools

• Automation

11.02.2019

bitte hier Kurzzeichen einfügen

Seite 39

• Endusers applying airshafts in the • plastic film industry

• packaging industry

• paper converting industry

• Manufacturers of winding shafts

• Machine Tool manufacturer

Target Groups Air

Target Groups Water

• Plastic film industry

• Packaging Industry

• Laminators / Coaters

Possible Design Features

• Special threads on rotor and housing: • NPT

• UN fine thread; metric

• Housing connection also axial

• Axial shaft seal for bearing protection

• Special dimensions

• Installation into cylinders

Installation into cylinders DP 06

Installation into cylinders DP 03

Competition

• Deublin

• Turian

• Fluiten

• Filton

• ...

Summary

• DP 03 and DP 06 round off our DP-Series

• Positive results at test runs

• 5. DP sizes 65 – 100 (2 ½“ – 4“)

Overview

einfügen Seite 47

• Stainless steel joint for food industry applications

and for aggressive media

DPN series

einfügen Seite 48

• Design of DPN corresponds to series DP

• Suitable for use water

• Designed for food industry applications, in an aggressive environment or using aggressive media

• Standard design is made of 430 F (1.4104) • Opional available DPN”-100” made of 316 Ti (1.4571)

• Or in 304 (1.4301)

Series DPN

Application data

Avoid combination of maximum values. Higher values and other media on request.

Diameter DN 3/8" - 2"

Cold water

Hot water

Temperature max. +90°C

Pressure max. 10 bar

Speed / rpm 55000 / DN

Medium

DPN Typology

- Version 1 (one way flow: 1B, 1C) -

DPN1 10-50

- Version 1 (one way flow: 1B, 1C) -

DPN1 10-50

- Version 2 (two way flow: 2, R2) -

DPN2 10-50

- Version 2 (two way flow: 2, R2) -

DPN2 10-50

Spare parts | for Version DPN1, DPN 2, DPNR 2 - DN 10-50

• 5. DP sizes 65 – 100 (2 ½“ – 4“)

Overview

einfügen Seite 57

„big“ DP‘s | DN 65 - 100

einfügen Seite 58

Diameter DN 2 1/2" - 4"

Cold water

Hot water

Thermal oil

Temperature max. +160°C

Pressure max. 10 bar

Speed / rpm 55000 / DN

Medium

Technical features

Stainless steel rotor

Slide bushing rotor seal O-Ring Mechanical seal Ball bearings

Steel housing Alternatively in cast iron

The Seal

Compression springs

Thrust collar

Seite 60

Mechanical Seal

Housing

Fixing ring

Counter face

Development Targets

• Alternative to Deublin series 755, 857 and 6000 and other competitors

• 3“ version for water

• low-price segment below DX-series

• balanced seal (reliable solution for pressures > 5 bar)

• springs outside of media

Deublin 755 and 6000

Market Target

• Rubber and tyre industry • Calenders

• Mixers, kneaders

• Plastics and Packaging

• Flexo-Printing

Available Versions

Housings

• one-way flow

• two-way flow • for stationary inner pipe

• for rotating inner pipe

• housing connections in G(BSP) or NPT

Available Versions

Rotors

• with thread in G(BSP) and NPT

• K-Flange

• Fixed flange

• Special versions

Flange rotor versions

fix flange DN 65 and 75

screwed flange DN 80 and 100

K-flange Standard Dim. DN 65, 75, 80, 100

Fix-flange-Versions

• DN 65 (2 ½“) DN 73 (3“) identical to Deublin series 755 and 857

• welded flange

Fix-flange-Versions

• DN 80 (3 1/2“) and 100 (4“) identical to Deublin series 6300 and 6400 with male centering

• screwed flange

• Inner pipe dimensions … (centering dia. and length)

• Housing connections arre not identical • must be adapted !

Caution !

• Balanced mechanical seal

• Easy repair

• Low spare parts- / repair costs

• 3 different sealing combinations

• Option: nickle plated housing

• 20 % cheaper than DX / DXS

Advantages

Disadvantages

• No B2-version for rotating inner pipe available (limited speed)

• Heavy weight Steel housing heavier as DX / Deublin in brass

Experience

• Good

• No claims

• Higher application data possible as shown in the catalogue :

• Appendix -800

• Heat stabilized ball bearings C3 S1

• Sealing combination 3 SIC – metalimpregnated carbon

• Viton O-Rings

• High-temperature grease Klüber Temp 83-402 (identical to Barrierta L55/2)

DP 65 – 100 Hot Oil

• Nonwoven calenders

• Trouble shooter for HW (torque, installation)

• smaller and less expensive than DQL

Markets

• Problems competitor‘s joints

• Spare parts cheaper than DX / DXS

• Cheaper than DX / DXS (to keep competition out)

• no standard with NPT-threads for DX / DXS available

Customers ordered because…

• Drink & Schlössers, D, Rollers

• Breyer, D, Sheet extruder (usually H/HW)

• Torninova, I, Calender + Extruder

• Ramina, I, Nonwoven-calender

• Siltex, I, Coating machines

• Proform, F, Calender sweets / chew.gum

• Sahut-Conreur, F, Briquetting machines

• Glesi, China, BOPP-lines

• ESOPP, F, BOPP-lines

• Paper

• Plastic / Film

• Chemistry

• Adhesive Tapes

• Rubber

Endusers Industries

• OEMs

• Deublin

• Kadant-Johnson

• Duff-Norton

• …

Attack !!

DP series MARKETS

einfügen Seite 79

• Plastic film

• Packaging

• Furniture

• Printing

• Food

• Pharma

Markets

einfügen Seite 80

Plastic Film

OEM‘s

• Brückner

• Battenfeld

• Lindauer Doriner

• Omipa

• Arnuit

• Saueressig

• Illig

Endusers

• Film for plastic bags

• Coated film

• Thermoforning sheet • Cups plates, etc

• Office supplies

einfügen Seite 81

Cast Film

Film Coating Line

Packaging Industry

• Valmet Rotomec (I)

• Uteco (I)

• Nordmeccanica (I)

• Starlinger

• Breyer

• Manufacturers of • Chemicals

• Pharmaceuticals

• Food

• Etc..

einfügen Seite 84

Packings

Labelling

Furnitue Industry

OEM‘s

• VITS

• Bürkle

• BMB Bachofen + Maier

• Kroenert Drytech

• Olbrich

End users

• Furniture Manufacturers

• Coaters/Laminators

• Flooring manufacturers

einfügen Seite 88

Coating

einfügen Seite 92

Food Industry

OEM‘S

• Bosch Regamey (F)

• Higel Eistechnik

• Sandvik

• Netsch

• Linden

• Ekato

End users

• Manufacturers of • Sweets

• Food

• Fine Ice

einfügen Seite 93

Kneaders, Mixers & Extruders

• OEM‘s

• Harburg-Freudenberger (Farrel)

• Kneader Machinery (USA)

einfügen Seite 96

KNEADER MACHINERY USA, Ltd. 4270 Hudson Dr. Stow, Ohio 44224 Phone: 1-877-KNEADER Fax: 330-923-6070

Printing Industry

OEMS‘s

• MAN

• IST Metz

• Zirkon

• KBA

• Valmet Rotomec

End users

• Printers for packaging

• Newspaper print

einfügen Seite 97

Edale, GB | On-line Web-printing machine designed for BSH (to be installed directly after the the corrugator)

Flexo- | Web-printing

Zirkon

Printing Industry - Accessories

• Mixers for printing ink

• Mills

e.g. from

• Netzsch

• Draiswerke

• Linden

Competition: Deublin Series 55 + 57

Competition: Ompi Serie U

Competition: Turian

• Type R, RH, RX

Type R, RB (obsolete)

Competition: Kadant Johnson(-Fluiten)

Other Competitors

• Airmat

• Barco (Aeroquip) – bought by Deublin, US

• Duff-Norton, US

• Filton, GB

• Pearl / Showa Giken,J

• Vrska Press, HU

• Rotomac, TR

DX SERIES

Application Data

DX DXS

Size:DN 10 - 100

3/8" - 4"

DN 10 - 200

3/8" - 6"

max. +176°F

max. 150°C

max. 302°F

Pressure:max. 8 bar

max. 116 PSI

max. 8 bar

max. 116 PSI

Speed: 55000/DN 55000/DN

Sealing + alignment with 60° cone

Ball bearings 5 leakage bores

Rotor of chrome steel

Housing of brass

Product Description DX

Mechanical seal

Anti-rotation pin

Design Mechanical Seal DX

Stainless steel case with carbon sealing ring

Stationary O-ring

O-ring in casing

Rotor sealing face - chrome steel DX - metal ceramic DXS

Unbalanced mechanical seal

Difference DXS compared to DX • Equipped with grease nipple

to relubricate bearings DX types are life-time lubricated → housing plugged

• DXS = coated rotor shoulder with chrome oxyde = metal ceramic thickness ca.

10-20 µ

11.02.2019

Seite 110

• On older machines

• Used for higher speeds (A2-principle)

• Used for higher pressure

• 100 % sealing between inlet and outlet

• ATTENTION:

Do not mistake it for special multi-channel DXSA types designed for rotating stretch blow-mouling machines

DXSA (old standard design)

• Replaces obsolete standard design DXSA

• B2 principle (siphon pipe rotates along with rotor) • No wear at inner pipe

• For higher speeds

• For higher pressure

• Rotor not with shoulder but exchangeable rotor seal (counter face)

• More expensive than DXSR

DU-bush

Inner pipe

Mechanical seal Counter face

DX series typology

einfügen Seite 114

• No spring in the flow area • Allows higher velocities

• Solid ss rotor

• Drain ports

• Special versions • On demand

Advantages DX / DXS

Film extrusion calender

Bandera, Italy with 2x DX 265 K and 1x DXSB 2100 K-200

“big” Series DXS | DN 100 - 150

versions K-200 and K-300

• Plastic industry • Stretching lines / chill rolls

• Paper industry • Hot water calenders

• Replacement for old standard series DXSA

Applications

Medium cold / hot water

Temperature -15°C / 5°F up to +150°C / 302°F

Pressure 0,2 up to 8 bar

Speed max. 300 min-1

Application data K-200

DXS -200

Medium cold / hot water

Temperature -15°C / 5°F up to +160°C / 320°F

Pressure 0,2 up to 16 bar

Speed max. 600 min-1

Application data K-300

DXS - 300

• Balanced mechanical seal

• Tapered roller bearings

Results in:

• higher speed: max. 600 -1min (instead of 300 -1min)

• higher pressure: max. 16 bar (instead of 8 bar)

Advantages of -300 compared to -200

einfügen Seite 124

H SERIES

• Most important rotary joint of Maier

• Biggest varieties by means of:

Housing variants

Applications

H Series

einfügen Seite 126

• Universal joint

• Maintenance free

• Easy to repair

• Rotor with wear indicator

• Two carbon bearings

Characteristics

einfügen Seite 127

• One-way (Mono)

• Two-way (Duo)

• Fixed inner pipe

• Rotating inner pipe

• Rotating inner pipe for 100% separation (inlet/outlet)

• Three-way with vacuum valve

Big standard housing variety

einfügen Seite 128

• Cold Water

• Hot Water

• Steam

• Thermal oil (HW)

einfügen Seite 129

H series Application data

einfügen Seite 130

Water/Steam Thermal oil

Size:DN 10 - 300

3/8" - 12"

DN 10 - 300

3/8" - 12"

max. +482°F

max. 300°C

max. 572°F

Pressure:max. 28 bar

max. 406 PSI

max. 10 bar

max. 145 PSI

Speed: 100000/(DNxP) 150000/(DNxP)

Medium

• Textile dryers

• Nonwovens

• Plastics

• Paper

• Rubber

• Chemical

• ...

Applications

einfügen Seite 131

H classic

einfügen Seite 132

H classic build up

Housing

Compression spring Locking pin Flat packing (gasket)

Cover bearing

Anti-rotation pins Sealing ring

Carbon bearing

H types: H(W) 1, H(W)2, H(W)R2

Seite 134

Sealing concept H series

Flat packing (gasket)

Cover bearing

Sealing ring

• Sealing surface 1 on rotor

• Sealing surface 2 on cover

• Pressure on sealing surface as well as torque increase when medium pressure rises

• seal is pretensioned by spring pressure

• metal impregnated sealing ring (HW)

einfügen Seite 136

H 3 | the „3“ stands for vacuum valve

H3 vacuum valve

Why H 3?

• Used on steam heated textile dryers • Which are rather thin-walled

• Optional to H duo-flow versions

• Vacuum valve prevents damage of cylinders • e.g. implosion

• H3 joints are used when dryers do not have their own vacuum valve

• Standard sealing ring (synthetic carbon):

For steam and water , max. 250°C, 20 bar • (optionally also for hot oil: < 10 r.p.m and pressure < 2 bar)

• „W“ sealing ring (metal impregnated carbon):

For hot oil (generally)

higher pressure, speed and temperature

einfügen Seite 139

HW - 400

Flanges soldered into housing

Rotor in stainless steel 316Ti (1.4571)

H - 400

• Standard version with housing flanges according to DIN 2635; PN 40

• Inlet and outlet have the same size

• Mainly for hot oil applications

• Rotor in stainless steel (before nitrated, earlier: standard steel)

Series HWA, HWB, HWX

einfügen Seite 143

HWB HWA HWX

B2 principle A2 principle X principle

einfügen Seite 144

Advantages of new HWA, B, X

• See „Classic H-Series“

• Two wide-spaced carbon bearings

better lifetime, higher speed

• Anti-rotation fork between bearings

better distribution of the loads

• Standard steam version HWA for rotating inner pipe and 100% separation of steam and condensate

• Modular design with two-piece housing

• Standard air-vent-screws

• Freeflow cross-section - Spring integrated in elbow

• ATEX Versions with temperature sensor - Water, steam and hot oil

• Series -500 with housing flanges • lose flanges with neck screwed into housing • no soldering as at -400 series

• Rotors made of stainless steel • DN 32 – 65: 1.4571 / AISI 316 ti • DN 80 – 100: 1.4301 / AISI 304

plus coating

• Rotor design reduces temperature at the sealing gap

Inner pipe is secured by means of a clamping nut

(DN 65-100)

Advantage HWX

HW - 500

HW (X,B,A) - ATEX

inner pipe

rotor springs butting ring

• on older machines

• for higher speeds (A2-principle)

• for higher pressure

• 100 % sealing between inlet and outlet

• replaces HWA

• for higher application data than HW

• future standard

Stiffer

bearing

Separation of

inlet and outlet standard W-seal

Inner pipe support

in the rotor

Stiffer bearing

Product Features Series HWB

Application Data

• Medium: cooling water, hot water,

steam and hot oil

• Temperature: 260 °C up to 320 °C on request

• Pressure: 40 bar

M Series

Application data

Medium Water Steam

Pressure bar 20 5

Speed rpm 16000

DN 8000 DN

Temperature°C -15 +160

Product Description M

packing set

compression spring

one ball bearing support bearing

sealing with cone

cast housing

thrust collar

Series M

• For dirty water

• Low speeds only, due to sealing principle

• High torque

• Rotor hardened in range of seal

• Easy to repair

• Change of sealing material about 10 years ago • Now: asbestos-free

• Before: M capable for hot oil • Used on very old machines | partially still running

Series M

Rotary joint series

einfügen Seite 163

• DX • DC

• DP

maier rotary joints standard series - northern grafics · spare parts . spare- and wearing parts |...

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