mill preventative maintenance · mill preventative maintenance engine check the engine oil level....

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Mill Preventative Maintenance

Mill Preventative Maintenance

Engine

Check the engine oil level.

Check, clean the water separator.

Check the fuel level.

Check coolant level.

Cleaning cooling fins on engine and hydraulic cooler.

Cleaning the engine.

Changing the engine oil, oil filter cartridges.

Checking, replacing generator V-belt.

Check, adjust valve clearance.

Change the fuel pre-filters cartridge.

Change the fuel filter cartridge.

Mill Preventative Maintenance

Engine (Continued)

Check fastening of engine/turbocharger/combustion air hoses.

Checking the crankcase pressure.

Intercooler, draining oil and condensation water.

Drain the sludge from fuel tank.

Battery maintenance.

Change the coolant.

Changing the injection valve.

Changing the coolant pump. (6000 Operating hours)

Changing the pressure retaining valve on the injection pump. (6000 Operating hours)

Changing the crankcase ventilation valve. (6000 Operating hours)

Service combustion air filter.

Engine conservation.

Mill Preventative Maintenance

Check engine oil. (Daily)

Mill Preventative Maintenance

Check, clean the water separator. (Daily)

Mill Preventative Maintenance

Check the fuel level. (Daily)

Mill Preventative Maintenance

Check coolant level. (50 operating hours)

Mill Preventative Maintenance

Cleaning cooling fins on engine and hydraulic cooler. (250 operating hours)

Mill Preventative Maintenance

Cleaning cooling fins on engine and hydraulic cooler. (250 operating hours) (Continued)

Mill Preventative Maintenance

Cleaning the engine. (250 operating hours)

Mill Preventative Maintenance

Cleaning the engine. (250 operating hours) (Continued)

Mill Preventative Maintenance

Changing the engine oil, oil filter cartridges. (250 operating hours)

Mill Preventative Maintenance

Changing the engine oil, oil filter cartridges. (250 operating hours) (Continued)

Mill Preventative Maintenance

Changing the engine oil, oil filter cartridges. (250 operating hours) (Continued)

Mill Preventative Maintenance

Checking, replacing generator V-belt. (250 operating hours)

Mill Preventative Maintenance

Checking, replacing generator V-belt. (250 operating hours)

Mill Preventative Maintenance

Check, adjust valve clearance. (1000 operating hours)

Mill Preventative Maintenance

Check, adjust valve clearance. (1000 operating hours) (Continued)

Mill Preventative Maintenance

Check, adjust valve clearance. (1000 operating hours) (Continued)

Mill Preventative Maintenance

Change the fuel pre-filters cartridge. (1000 operating hours)

Mill Preventative Maintenance

Change the fuel pre-filters cartridge. (1000 operating hours)

Mill Preventative Maintenance

Change the fuel pre-filters cartridge. (1000 operating hours)

Mill Preventative Maintenance

Change the fuel filter cartridge. (1000 operating hours)

Mill Preventative Maintenance

Change the fuel filter cartridge. (1000 operating hours) (Continued)

Mill Preventative Maintenance

Check fastening of engine/turbocharger/combustion air hoses. (1000 operating hours)

Mill Preventative Maintenance

Checking the crankcase pressure. (1000 operating hours)

Mill Preventative Maintenance

Checking the crankcase pressure. (1000 operating hours) (Continued)

Mill Preventative Maintenance

Intercooler, draining oil and condensation water. (1000 operating hours)

Mill Preventative Maintenance

Drain the sludge from fuel tank. (1000 operating hours)

Mill Preventative Maintenance

Battery maintenance. (1000 operating hours)

Mill Preventative Maintenance

Battery maintenance. (1000 operating hours) (Continued)

Mill Preventative Maintenance

Battery maintenance. (1000 operating hours) (Continued)

Mill Preventative Maintenance

Change the coolant. (2000 operating hours)

Mill Preventative Maintenance

Change the coolant. (2000 operating hours) (Continued)

Mill Preventative Maintenance

Service combustion air filter. (As required)

Mill Preventative Maintenance

Service combustion air filter. (As required) (Continued)

Mill Preventative Maintenance

Service combustion air filter. (As required) (Continued)

Mill Preventative Maintenance

Service combustion air filter. (As required) (Continued)

Mill Preventative Maintenance

Service combustion air filter. (As required) (Continued)

Mill Preventative Maintenance

Engine conservation. (As required)

Mill Preventative Maintenance

Hydraulic System

Check the hydraulic oil level.

Check fluid level in pump drive gear.

Changing the hydraulic oil.

Change the hydraulic oil filters.

Change the oil in the pump drive gear.

Mill Preventative Maintenance

Check the hydraulic oil level. (Daily)

Mill Preventative Maintenance

Check the hydraulic oil level. (Daily) (Continued)

Mill Preventative Maintenance

Check fluid level in pump drive gear. (50 operating hours)

Mill Preventative Maintenance

Change the hydraulic oil. (1000 operating hours)

Mill Preventative Maintenance

Change the hydraulic oil. (1000 operating hours) (Continued)

Mill Preventative Maintenance

Change the hydraulic oil. (1000 operating hours) (Continued)

Mill Preventative Maintenance

Change the hydraulic oil filters. (1000 operating hours)

Mill Preventative Maintenance

Change the hydraulic oil filters. (1000 operating hours) (Continued)

Mill Preventative Maintenance

Change the hydraulic oil filters. (1000 operating hours) (Continued)

Mill Preventative Maintenance

Change the oil in the pump drive gear. (1000 operating hours)

Mill Preventative Maintenance

Change the oil in the pump drive gear. (1000 operating hours) (Continued)

Mill Preventative Maintenance

Water Spray System

Check water level, spray nozzles.

Clean water tank and filter.

Water spray system maintenance in case of frost.

Clean the pressure cleaner water filter.

Mill Preventative Maintenance

Check water level, spray nozzles. (Daily)

Mill Preventative Maintenance

Clean water tank and filter. (As required)

Mill Preventative Maintenance

Clean water tank and filter. (As required) (Continued)

Mill Preventative Maintenance

Water spray system maintenance in case of frost. (As required)

Mill Preventative Maintenance

Water spray system maintenance in case of frost. (As required) (Continued)

Mill Preventative Maintenance

Water spray system maintenance in case of frost. (As required) (Continued)

Mill Preventative Maintenance

Clean the pressure cleaner water filter. (As required)

Mill Preventative Maintenance

Drum and Tools

Check/replace cutting tools scraper.

Checking, replacing the milling drum v-belt.

Change the oil in the milling drum gear unit.

Oil change in milling drum bearing.

Mill Preventative Maintenance

Check/replace cutting tools scraper. (Daily)

Mill Preventative Maintenance

Check/replace cutting tools scraper. (Daily) (Continued)

Mill Preventative Maintenance

Check/replace cutting tools scraper. (Daily) (Continued)

Mill Preventative Maintenance

Check/replace cutting tools scraper. (Daily) (Continued)

Mill Preventative Maintenance

Check/replace cutting tools scraper. (Daily) (Continued)

Mill Preventative Maintenance

Check/replace cutting tools scraper. (Daily) (Continued)

Mill Preventative Maintenance

Check/replace cutting tools scraper. (Daily) (Continued)

Mill Preventative Maintenance

Check/replace cutting tools scraper. (Daily) (Continued)

Mill Preventative Maintenance

Check/replace cutting tools scraper. (Daily) (Continued)

Mill Preventative Maintenance

Check/replace cutting tools scraper. (Daily) (Continued)

Mill Preventative Maintenance

Check/replace cutting tools scraper. (Daily) (Continued)

Mill Preventative Maintenance

Check/replace cutting tools scraper. (Daily) (Continued)

Mill Preventative Maintenance

Checking, replacing the milling drum v-belt. (250 hours)

Mill Preventative Maintenance

Checking, replacing the milling drum v-belt. (250 hours) (Continued)

Mill Preventative Maintenance

Change the oil in the milling drum gear unit. (1000 hours)

Mill Preventative Maintenance

Oil change in milling drum bearing. (1000 hours)

Mill Preventative Maintenance

Tracks

Checking the track plates.

Retightening the track shoe fastening screws.

Checking the track drive.

Checking the track links.

Oil change in track drive gear.

Mill Preventative Maintenance

Checking the track plates. (Daily)

Mill Preventative Maintenance

Retightening the track shoe fastening screws. (50 operating hours)

Mill Preventative Maintenance

Checking the track drive. (250 operating hours)

Mill Preventative Maintenance

Checking the track drive. (250 operating hours) (Continued)

Mill Preventative Maintenance

Checking the track drive. (250 operating hours) (Continued)

Mill Preventative Maintenance

Checking the track drive. (250 operating hours) (Continued)

Mill Preventative Maintenance

Oil change in track drive gear. (1000 operating hours)

Mill Preventative Maintenance

Conveyor s

Check, tighten conveyor belts.

Check the condition of the safety ropes.

Mill Preventative Maintenance

Check, tighten conveyor belts. (Daily)

Mill Preventative Maintenance

Check, tighten conveyor belts. (Daily) (Continued)

Mill Preventative Maintenance

Check, tighten conveyor belts. (Daily) (Continued)

Mill Preventative Maintenance

Check the condition of the safety ropes. (Daily)

Mill Preventative Maintenance

Lubricate the Machine

Loading conveyor belt.

Gathering belt.

Milling Drum.

The articulation cylinder.

The scraper plate.

Steering tie rods.

Steering cylinder bearings.

Column to track pin.

Post bushings.

Folding linkage to unloading conveyor or belt.

Loading conveyor belt.

Mill Preventative Maintenance

Lubricate the Machine (Continued)

Gathering belt.

Milling drum drive clutch.

Mill Preventative Maintenance

Loading conveyor belt. (Daily)

Mill Preventative Maintenance

Gathering belt. (Daily)

Mill Preventative Maintenance

Milling drum. (Daily)

Mill Preventative Maintenance

The articulation cylinder. (50 operating hours)

Mill Preventative Maintenance

The scraper plate. (50 operating hours)

Mill Preventative Maintenance

The steering tie rods. (50 operating hours)

Mill Preventative Maintenance

The steering cylinder bearings. (50 operating hours)

Mill Preventative Maintenance

The column to track pin. (50 operating hours)

Mill Preventative Maintenance

The post bushings. (50 operating hours)

Mill Preventative Maintenance

Folding linkage to unloading conveyor or belt. (50 operating hours)

Mill Preventative Maintenance

Loading conveyor belt. (250 operating hours)

Mill Preventative Maintenance

Gathering belt. (250 operating hours)

Mill Preventative Maintenance

Milling drum drive clutch. (250 operating hours)

Mill Preventative Maintenance

Tightening Torques

Mill Preventative Maintenance

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