mtnw wc presentation june 07 rev4
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MARQUIPMARQUIP®® MOORING TECHNICAL PRESENTATION MOORING TECHNICAL PRESENTATION
Advanced Mooring SystemsAdvanced Mooring Systems
Presentation Summary• Washington Chain Company Profile
Standard Product Lines• Measurement Technology Company Profile
Standard Product LinesSpecialized Instrumentation ProjectsMARQUIP® Mooring
Tom Rezanka, DirectorTom Rezanka, DirectorMeasurement Technology NWMeasurement Technology NW
Lance Eggers, Engineering ManagerLance Eggers, Engineering ManagerWashington ChainWashington Chain
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Represented byRepresented by
J.H. Menge and CompanyJ.H. Menge and Company
Farrell LatourFarrell LatourPresident and ChairmanPresident and Chairman
Bill HartleyBill HartleyVice PresidentVice President
www.jhmenge.comwww.jhmenge.com
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Washington Chain – Company Focus and HistoryWashington Chain – Company Focus and History
• Incorporated in 1954 --- Branford Castle Group
• Engineering and manufacturing office in Seattle, WA
• Developed the MARQUIP® line of USA-manufactured quick release hooks and specialty mooring equipment
• Custom marine manufacturing and design
Manufacturer of high quality marine hardware for Manufacturer of high quality marine hardware for demanding environments.demanding environments.
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Washington Chain Facilities and CapabilitiesWashington Chain Facilities and Capabilities
• Full machine shop capabilities
• Full assembly facilities
• 135,000 square foot manufacturing facility
• WABO and AWS certified weld shop
• Casting from US foundries
• Retrofit engineering capabilities
• Certified (ABS) 600 ton and 1000 ton tension test beds
• Certified (ABS) tension transducer rental fleet
• Full wire rope shop
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Washington Chain ProductsWashington Chain Products
• Release Hooks− Standard, rotary, captive, under water and LNG
• Capstans− Free standing, low standing, and hook mounted− 5 to 20 HP
• MarQuip® Mooring Systems
Marine metal products at their finestMarine metal products at their finest
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CapstansCapstans
•FSC-10FSC-10
•Approved by Westmar Approved by Westmar
•Purchased by Laval Fortin LteePurchased by Laval Fortin Ltee
•Free standing unitFree standing unit
•Designed to -50°FDesigned to -50°F
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CapstansCapstans
• LSC-10LSC-10
• Low standing unitLow standing unit
• Purchased by Chevron Products Purchased by Chevron Products PascagoulaPascagoula
• Stainless steel fastenersStainless steel fasteners
• Hot dip galvanized componentsHot dip galvanized components
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CapstansCapstans
• FCS-15FCS-15
• Port of Tacoma, WAPort of Tacoma, WA
• 6 units installed6 units installed
• Single tag line for multiple Single tag line for multiple mooring linesmooring lines
• 5 years of service5 years of service
• 30 units installed at port30 units installed at port
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CapstansCapstans
• FSC-15FSC-15
• Purchased by Shell RefineryPurchased by Shell Refinery
• Paint per customer specificationPaint per customer specification “ “Shell Yellow”Shell Yellow”
• 2 part epoxy paint2 part epoxy paint
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Release HooksRelease Hooks
• DRH-100DRH-100
• Conoco PhillipsConoco Phillips
• Custom base to mount to Custom base to mount to existing anchor boltsexisting anchor bolts
• Hook mounted 7.5 HP capstanHook mounted 7.5 HP capstan
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Release HooksRelease Hooks• TRH-100TRH-100
• Japanese installationJapanese installation
• 4 units4 units
• Custom mount to existing bollardCustom mount to existing bollard
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Release HooksRelease Hooks
• DRH-100DRH-100
• Cherry Point Refinery, WA - 10 unitsCherry Point Refinery, WA - 10 units
• Roller fairlead, 10 HP free standing capstanRoller fairlead, 10 HP free standing capstan
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Release HooksRelease Hooks
• DRH-60DRH-60
• Astoria Generating Station, NYAstoria Generating Station, NY
• 7.5 HP hook mounted capstan7.5 HP hook mounted capstan
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Release HooksRelease Hooks
• RSRH-60RSRH-60
• Crowley tugboatCrowley tugboat
• Rotary hookRotary hook
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Release HooksRelease Hooks
• RSRH-100RSRH-100
• Custom hook with 9” Custom hook with 9” openingopening
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Release HooksRelease Hooks
•(6) DRH-100 M(6) DRH-100 M
•(4) TRH-100 M (4) TRH-100 M
•Truckline LNGTruckline LNG
•Bo-Mac ContractorsBo-Mac Contractors
•Custom baseCustom base
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Release HooksRelease Hooks
•DRH-100DRH-100
•Devcon CaribbeanDevcon Caribbean
•Berth expansion, St. Thomas Virgin IslandsBerth expansion, St. Thomas Virgin Islands
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Release HooksRelease Hooks
• (2) SRH-100-LNG(2) SRH-100-LNG
• (2) DRH-100-LNG(2) DRH-100-LNG
• PPG IndustriesPPG Industries
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MTNW – Company Focus and HistoryMTNW – Company Focus and History
• Incorporated in 1986• Based in Seattle, WA• Staff of 25 including electrical, mechanical, and software
engineers• Applications in marine, civil, laboratory, and factory floor
environments• Domestic and international product distribution & client
support
Integrating sensor-based systems for optimum utility in Integrating sensor-based systems for optimum utility in demanding environments.demanding environments.
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MTNW ProductsMTNW Products
• Thermal Manikins and Guarded Hotplates− Instruments to evaluate thermal/moisture resistance of textiles
and garments, and simulate the human body thermal state
• Composting Systems− Automated aeration control and monitoring for process
optimization
• Line Control Instruments− High visibility displays and software for the winch & wire rope
industry
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Thermal Manikins – Human forms with integrated heatingThermal Manikins – Human forms with integrated heatingTo evaluate heat loss in clothing, manikins are heated to body temperature and To evaluate heat loss in clothing, manikins are heated to body temperature and used to measure energy transmission through garments. Advanced systems used to measure energy transmission through garments. Advanced systems
include battery power, wireless communication, sweating skin surfaces, and walking include battery power, wireless communication, sweating skin surfaces, and walking motion.motion.
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Custom Manikin ApplicationsCustom Manikin Applications
Seat Test Manikin Seat Test Manikin
9-Zone 9-Zone Sweating Sweating HandHand
17-Zone 17-Zone Sweating Sweating FootFoot
H-D Motorcycle Test H-D Motorcycle Test ManikinManikin
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PC Software for Thermal Manikan ApplicationsPC Software for Thermal Manikan ApplicationsThermDACThermDAC
•Windows Based Application
•Precise Thermal Control
•Data Logging and Analysis
•Real Time Display of Device Temperatures
•Automated User Defined Tests
•Fault Detection
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PC Software for Thermal Manikan ApplicationsPC Software for Thermal Manikan Applications
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Composting Systems - InVesselComposting Systems - InVesselFully enclosed and modular containerized systems eliminates odor issues and Fully enclosed and modular containerized systems eliminates odor issues and facilitates material handling. Components include compost vessels, aeration, facilitates material handling. Components include compost vessels, aeration,
control system, and process monitoring software.control system, and process monitoring software.
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Composting Systems – Graphical User Interface SoftwareComposting Systems – Graphical User Interface SoftwareDedicated software packages tailored to meet the needs of each site. Includes real-time Dedicated software packages tailored to meet the needs of each site. Includes real-time
graphical displays, data storage, and built-in process criteria evaluation.graphical displays, data storage, and built-in process criteria evaluation.
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Line Control Instruments – LCI-90, LCI-90R, LCI-100Line Control Instruments – LCI-90, LCI-90R, LCI-100High-visibility displays suitable for rugged on-deck outdoor marine useHigh-visibility displays suitable for rugged on-deck outdoor marine use
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Line Control Instruments – Sample ApplicationsLine Control Instruments – Sample ApplicationsTypical ROV deployment system designed for low speed wire rope payout Typical ROV deployment system designed for low speed wire rope payout
and precise tension and depth monitoring.and precise tension and depth monitoring.
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Line Control Instruments – Sample ApplicationsLine Control Instruments – Sample ApplicationsTugboat installation and field calibration with two 5000 HP vessels pulling Tugboat installation and field calibration with two 5000 HP vessels pulling
against each other.against each other.
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Line Control Instruments – PC SoftwareLine Control Instruments – PC SoftwareWinchDAC SingleWinchDAC Single
•Point to point serial interface to LCI local displays
•Remote line parameter viewing station
•Data logging
•Ability to upload/download configuration of local display
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Line Control Instruments – PC SoftwareLine Control Instruments – PC SoftwareWinchDAC Switched SystemsWinchDAC Switched Systems
•Moss Landing Marine Labs
•RV “Point Sur”
•Typical oceanographic vessel has three winches
•PC software to display tension, speed and payout of active winch
•Pull down menu allows operators to select winch
•Full sensor calibration from PC
•Data logging
•Touchscreen interface
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Line Control Instruments – PC SoftwareLine Control Instruments – PC SoftwareWinchDAC SCADA SystemsWinchDAC SCADA Systems
•PC serial interface to local LCI displays, each with network ID
•Ability to click and add winch icon
•Vertical bargraph for static mooring monitoring
•Click on winch icon to get detailed image of winch line parameters
•Loads in either local or remote mode
•Data logging
•Debugged and tested by NavyAlso used by Schlumberger, University of Delaware, NAVY
SEAFAC, and Z & P Constuctiones Barges
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Line Control Instruments – PC SoftwareLine Control Instruments – PC SoftwareTugboat Line MonitorTugboat Line Monitor
•PC software developed specifically for tugboat escort winch applications
•Capture real time tension data in force vs time plots
•Link tension data to rope serial number and a job number
•Identify escort vessel details, tug maneuvers, environmental details through pull down menus. Added to data files
•Post processing data parsing utility
Used by Foss and Crowley
Exactly how many jobs can a tow line handle?
When do we retire our expensive rope?
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Line Control Instruments – PC SoftwareLine Control Instruments – PC SoftwareTugboat Line MonitorTugboat Line Monitor
•Long term tension data is collected to provide a rope summary detail
•When the rope is removed from the winch, forensic analysis will be correlated with tension data.
•Better understanding of retirement criteria
Published in “Professional Mariner” February/March 2007
“Technical advances helping to take the guesswork out of towline safety”
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Line Control Instruments – PC SoftwareLine Control Instruments – PC SoftwareTugboat Line Monitor – Rope SummaryTugboat Line Monitor – Rope Summary
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Specialized Instrumentation ProjectsSpecialized Instrumentation Projects
• Washington State Ferry Terminals− Load monitoring & alarming for suspended vehicle
transfer span
• Teleprobe− Development of a multipoint wireless temperature
probe for compost monitoring
• I-520 Floating Bridge Instrumentation− A 2-year installation of strain gauges and mooring
cables with a wireless base station link
• Instrumentation for WC 600 Ton Tension Test Bed
− Install laser for displacement measurement and develop PC software to generate tension/displacement vs time plots
What our engineering staff lives for!What our engineering staff lives for!
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Washington State Ferries – Vehicle Transfer SpanWashington State Ferries – Vehicle Transfer SpanMTNW designed and installed a dedicated system to monitor MTNW designed and installed a dedicated system to monitor
deployment of suspended vehicle transfer spans.deployment of suspended vehicle transfer spans.
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TeleProbe – Wireless Compost Temperature SensorTeleProbe – Wireless Compost Temperature SensorThe ECS TeleProbe™ system provides compost facilities a reliable and The ECS TeleProbe™ system provides compost facilities a reliable and proven wireless temperature measurement technology for both real-time proven wireless temperature measurement technology for both real-time
control system feedback and monitoring applicationscontrol system feedback and monitoring applications
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I-520 Floating Bridge InstrumentationI-520 Floating Bridge InstrumentationSensors included 40 strain gauges bonded inside the concrete pontoons, and 8 Sensors included 40 strain gauges bonded inside the concrete pontoons, and 8 tensiometers on the mooring cables. Data was streamed to land-based logging tensiometers on the mooring cables. Data was streamed to land-based logging
station via wireless modem, and burst logging was triggered on wind speed station via wireless modem, and burst logging was triggered on wind speed thresholds.thresholds.
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Instrumentation for WC 600 Ton Tension Test BedInstrumentation for WC 600 Ton Tension Test Bed
•50 inch displacement laser installed on 600 Ton tension test bed
•0.050” accuracy
•PC software developed to provide calibration reports for WC marine hardware
•PC collects serial data from both the laser and tension display
•Pull down menus limited user keyboard interface
•Useful tool for destructive and proofload testing
•ABS certified
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Marquip MooringMarquip Mooring
• Software Modules
• Sensor Specifications
• Software Demo
• Fully Integrated System
Discussion of Application DetailsDiscussion of Application Details
Designed specifically for Washington Chain mooring systemsDesigned specifically for Washington Chain mooring systems
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Software ModulesSoftware Modules
• Mooring
• Vessel Approach
• Oceanographic Monitoring
• Meteorological
• Ocean/River Level
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Software Module - MooringSoftware Module - Mooring
•Vessel mooring layout can be recalled
•Vertical bargraph of real time tension data for each hook
•Pull down menus to add base point, add mooring point, add line
• Vessel name and details stored in database
•Bargraphs can be expanded to full view
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Software Module - MooringSoftware Module - Mooring
•Caution and high alarm conditions
•Vessel lines and digital tension values track alarm conditions
•Each alarm event logged to alarm log
•Alarms limits set in Alarm Config screen
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Software Module - MooringSoftware Module - Mooring
•Line graph of any sensor
•2D or 3D view
•Sensor selection
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Software Module – Vessel ApproachSoftware Module – Vessel Approach
•Display of vessel bow and stern to dock distance and velocity
•Display of angle of vessel approach relative to dock
•Alarms for overspeed
•Drift mode option, alarmed for maximum distance from dock while moored
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Software ModulesSoftware Modules
Oceanographic
Ocean/river level
Meteorological
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Sensor Specifications – Load PinSensor Specifications – Load Pin
•Load pin, various working loads, 100 Ton, 200 Ton
•Proofload 150%
•Construction – High tensile stainless steel with hermetic seals
•Material – stainless steel 17-4
•4 wire full bridge
•Class 1 Div 2
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Sensor Specifications – Approach LasersSensor Specifications – Approach Lasers
•150 – 400 meter range
•±25mm accuracy
•2 meter resolution
•Speed range 0-10 m/sec
•±25mm speed accuracy
•0.01 m/sec resolutiuon
•Class 1 Div 1 enclosure
•Scoreboard displays
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Sensor Specifications – OceanographicSensor Specifications – Oceanographic
•Horizontal Acoustic Doppler Current Profiler (HADCP)
•2 or 3 beam configuration
•150-250 meter measuring range
•128 measurement bins
•Velocity accuracy ±0.5%
•Velocity range ±5 m/s, ±10 m/s (max)
•Velocity resolution 0.1cm/s
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Sensor Specifications – Ocean/River LevelSensor Specifications – Ocean/River Level
•Ultrasonic transducer
•0.6 - 30 meter measuring range
•1.5” universal thread mount
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MISC ComponentsMISC Components
•Lightening detection
•System enclosure with optional 19” rack mount interface
•Intrinsically safe isolating barriers
•Central PC
•Optional AIS interface
•Telemetry Options•Pager systems•Hand held remotes•900 Mhz / 2.4 GHz spread spectrum serial data modem broadcast
•Remote web interface•Allows any PC with the proper authorization code ability to access the mooring/vessel information•Applicable to WiFi enabled hand held computers•Unique ship-to-shore interface
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