osaka prefecture iot acceleration lab€¦ · osaka as an industrial area, very meny manufacturing...

2018年2月1日 商工労働部中小企業支援室

Osaka Prefecture IoT Acceleration Lab

Making Osaka an IoT-advanced city

through “IoT Lean Start!”

Osaka Prefectural Government SMEs Support Office

Enterprise Excellence Ireland 2018

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Ichiro Tsujino Senior Manager, SMEs Support Office, Osaka Prefectural Government

1984 Started working for the Osaka Prefectural Government

“Kanji” characters were being used in PC..

1986 Kansai International Airport related project

2004 Public works web bidding system

Electronic purchasing system

2007 Active Senior Volunteer Support Project in Osaka

2011 Osaka Marathon

Various Project！

Introduction

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Location: almost in the central area of West-Japan

Let’s introduce Osaka Prefecture

8.8 million people.

• A region with a very old history • There are several giant tombs of ancient emperors • Many shrines and temples • Popular culture, comedy, food “takoyaki"

Osaka as an industrial area, Very Meny Manufacturing SME’s . • Heavy industries (e.g. steel, electric power) developed during Japan’s early modern period

• Many large companies have HQs in Osaka but Osaka is also known as a region of SMEs

• Many Osaka SMEs have one-of-the-kind technologies, unique business styles and ability to develop business fast and achieve significant presence in global markets.

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Why will not it spread, in the same way as large companies?

In Japan, domestic handicraft was developed from the Edo period

Since the Meiji era, large enterprises have been emerging by promoting industrial policy.

The government has also protected overseas expansion of large enterprises.

On the other hand, small companies have completed the structure to supply raw materials and parts to large companies

, As Subcontractors.

Historical background

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IoT for Large Enterprises … like a This

（Osaka Chamber of Commerce and Industry questionnaire）

Can we apply this directly to SMEs? No!

SME’s do not have sufficient resources • No idea how to introduce IoT • No dedicated IT engineers • Not sure about benefit for business

Full turnkey system, expensive, dedicated engineer or division……

(-_-)

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Project of local IoT accerelation lab is as,

Executed by meti（Ministry of Economy and Trade and Industry）, that purposed to enlarge IoT technology and efficencie to local region.

In fact, central government get success in several progressive project by collaboration with large-scale enterprise.

local government cordinate various regional sector and try to solute the regional social problem.

Therefore, we support SME’s IoT Introduction.

Local IoT Accerelation Lab Project

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Start simple, cheap and small! For example, start with: • Visualization only • Low cost devices (smartphone, RFID tag) • Little by little (not all at once)

Concept: Osaka’s initiative for finding optimal IoT for SMEs = "IoT Lean Start!”

Supporting Members: Osaka Prefecture, Public laboratories, Industrial Support Organizations, Higashiosaka City, Osaka Chamber of Commerce and Industry, Resona Bank

IoT Matching

• Introduce suitable system integrators

1st step: Remove the 3 main obstacles (no idea how to use IoT, don’t know what the benefit is, lack of IT HR)

Create a network of SMEs who used our IoT diagnosis and IoT matching services • Presentation of case studies (SME x IoT) at seminars • Facilitate mutual learning and further utilization of IoT

2nd step: develop IoT ecosystem in Osaka

IoT Lean Start: named after Silicon Valley’s

'Lean Startup‘ method of starting with minimum operation

IoT Lean Start Seminar • Explain “Lean Start” concept • Give information about IoT

and about our support

Remove obstacles! Find optimal IoT for SMEs!

IoT Diagnosis

• Gemba visit and analysis by certified management consultants

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Management, Back Office

Effectiveness of using IoT

Work

Movement Work

10 to 20%

Waste (easy to remove)

Waste in equipment

Waste in operation

Work with added value

← SCM ordering / purchase Shipping, Charging EC,CRM →

10 to 20% There are so many Waste in all Works (so you know,) Kaizen(lean) is effective in all processes (within the limit of facilities) Visualization by IoT leads to further hints & ideas for kaizen → Reduce waste → reduce further waste and improve productivity

ERP, EDI, RPA, etc. various systems

IoT is effective Operational status monitor → Discover waste → Solutions

Neccesary! Equipment update Training

Monitoring, taking notes manually, etc. → Waste

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Meny excellent SMEs in Osak and arround Osaka, Kansai

24-hour unmanned operation

by CAD/CAM, CNC-machine and Network

• Custom-made products, a wide range of items

• Through automation, employees shift to creative

works such as web-design and marketing

• Good training system, open work environment

Ex.1：HILLTOP Co. Ltd. Smart Factory by SMEs

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Advanced system! As an example of the service industry

= reservation system

= keyless entry system

= revenue & yield system

Staff focus on hospitality service Where can I find a good restaurant?

Where can I pick up a taxi?

Time-consuming tasks

↓

done by systems

Ex. 2：Super Hotel

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• Turret punch press and laser processing manufacturer

• Forgetting spot welding location → create many extra work for recovery

• Set up counters for spot parts

• Use Arduino, electromagnetic sensors and other parts available in the market

• Outsourcing the circuit design and case,

Assemble and sell to other companies

IoT Unit with Arduino

Products by Spot PR by Illustration

Ex.4：Precision “精密” Press Industry Co. Ltd.

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Ex.5：Kashihara Instrument Industry

• Manufacturer of digital meters and hybrid meters for water → no. 1 market share in Japan • Remote measurement, no need for reading meters on site • Monitoring system for the operation of factories → improve productivity This is “Lean” assisted by osakaindustrial college at the starting.

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• Mold manufacturer

• Strict implementation of Kaizen actions and 3S

• Found various “muda” in the company’s large documentation system

• Eliminated extra files, standardized files, etc. in order to achieve 3S for information and effective information sharing

Shorten search time for files

↓

Develop document management software

↓

Commercialization as "Digital Dolphins“ software

It is growing as a pillar of business

Ex.6：Hiraoka “枚岡” Alloy Tool Co., Ltd.

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• Press working and brazing in furnace

• Developed a measuring unit "Logbee" for temperature, humidity and CO2

from cooperative project with Mie Prefecture Agricultural Research Center

• Product with network equipment. Develop sales channels with WEB.

• Usage (it has waterproof function!):

Humidity control for concrete curing / Monitoring system in the field / Food factory

• Converted to a current sensor, monitoring of the equipment in a factory

Ex. 7：Chitose Industry Co., Ltd.

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Ex. 8: Car Life Support Co., Ltd.

• Automobile sheet metal repair shop • Utilizing web camera / cloud • Full utilization of free cloud services • Web camera is installed in sheet metal repair workshop • Twin monitor all PCs Create a quote while checking the damage of the car thorough the camera

Maximize! president's sales force and work efficiency

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Ex. 9：Service Robot

Softbank Pepper Receptionist at trade fairs, offices, etc.

“吉野屋” YOSHINOYA “CORO” Beef Bowl chain store Washing and putting away bowls

Mental care robot "Pumpkin“ Focused on the sense of touch of the robot and narrowed down its functions Achieved low price

Strange Hotel （NAGASAKI） Dinosaur robot receptionist IoT garbage box self-runs

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1. Introduction of IoT has just begun in Osaka

2. Excellent enterprises already use various advanced system (IT)

3. Kaizen or Lean Management and IoT

almost the same purpose, and it is more effective to use both properly

4. When SMEs use IoT → Great effect!! High productivity There is no waste and rework

Stress-free work Good corporate image IoT make this possible!

SMEs should use IoT more than large companies

Conclusion

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Inquiries

Ichiro Tsujino

TsujinoI@mbox.pref.osaka.lg.jp

Tel +81-6-6748-1054

Osaka Prefecture SME Support Office

(Creation Core Higashi Osaka North Building)

1-4-17 Arashimoto North, Higashi Osaka-City, Osaka, JAPAN

https://iotlab.jp/local/area/osaka-pref-iot/

http://www.m-osaka.com/jp/service/iot.html

https://www.facebook.com/OsakaPrefIoTAcceleration/