preventive maintenance bagging
Post on 19-Jun-2015
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PREVENTIVE MAINTENANCE:
NO. WORK TO BE DONE LOCATION
1COMPRESSED AIR FILTER & REGULATOR -CHECK PRESSURE/DRAIN WATER
PANELPANEL --------- ( O.K. /NO )
2 BUFFER -WEAR
SEPARATING DEVICE ---(O.K./ NO)OPENING STATION ------(O.K./ NO) EMPTY BAG TRANSPORT---(O.K./ NO)
3 LEVER -CHECK EASY RUN/SMOOTH UNWINDING -----(O.K./ NO)
4 HINGE JOINT -SMOOTH/SCREW TIGHTNESS UNWINDING ----------(O.K./ N0)
5 GUIDE -SMOOTH RUN
EMPTY BAG TRANSPORT ----------(O.K./ NO)
6 STRETCH FINGER -CORRECT POSITION
STRETCH FINGER -------(O.K./ NO)
7 CLAMPING LEDGE -PARALLELISM -CLAMPING
FILLED BAG GRIPPER ------------- (O.K./ NO)
8 COOLING LEDGE -PARALLELISM
WELDING STATION -----(O.K./ NO)
9 PRINTER UNIT CASING -CLEANING WITH CLOTH/LOW AIR PRESSURE
WILLET PRINTER -------(O.K./ NO)
10 FOTOCELL/SENSOR/CAM -REMOVE DIRT -CHECK SCREW TIGHTNESS -CHECK POSITION
CUTTING DEVICE ------(O.K./ N0) (IMPORTANT!!)OPENING STATION ----(O.K./ NO)STRETCH FINGER ----(O.K./ NO) VIBRATOR ---------(O.K./ NO) WEIGHER -----------(O.K./ NO)
11 SEPARATING DISK -WEAR
SEPARATING DEVICE----(O.K./ NO)
12 SUCTION HOSE -CHECK WEAR/BROKEN HOSE
OPENING STATION ----(O.K./ NO)
13 TEFLON COATING -DIRTINESS/WEAR
WELDING DIE ----(O.K./ NO)
14 WELDING STRIP -WEAR
WELDING DIE ----(O.K./ NO)
15 AIR BLOWING -POSITION AND FUNCTION
WELDING POSITION ---( GOOD/ADJUSTED)
16 PRINTER HEAD -CLEAN HEAD/ROLLER
WILLET PRINTER ----(YES/ NO)
17 TOTALLY CLEAN VIBRATOR -------( YES/ NO)
CORRECTIVE ACTION REQUEST? YES/NO ___________________________
FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: _______________
NOT NECESSARY.REASON: ______________
HOURS PERFORMED: __________________ MATERIAL (RM): ____________________
TECHNICIAN SIGN: _ _________________ FOREMAN CHECK: ____________________
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PREVENTIVE MAINTENANCE:
NO. JOB TO BE DONE LOCATION1. DISK BRAKE
-CHECK BRAKE SHOE UNWINDING ---------------(O.K./NO)
2. TOOTHED/TRANSPORT BELT -CHECK WEAR
SEPARATING DEVICE --------(O.K./NO) DISCHARGE BELT -----------(O.K./NO)
3. WORM,WORM WHEEL,SPINDLE-CLEAN/GREASE
VERTICAL ADJUSTMENT ------(O.K./NO)
4. GUIDE WHEEL -CHECK CLEANLINESS
EMPTY BAG TRANSPORT ------(O.K./NO) SUPPORT SUSPENSION -------(O.K./NO)FILLED BAG TRANSPORT -----(O.K./NO)BAG TRANSPORT -----(O.K./NO)
5. AIR CYLINDER -EASY RUN-GUIDE ON CYLINDER HEAD-CHECK STRIPPER AND PISTON ROD WEAR/SCREW
UNWINDING ---------------(O.K./NO)SEPARATING DEVICE --------(O.K./NO) OPENING STATION ---------(O.K./NO)E STRETCH FINGER ----------(O.K./NO)EMPTY BAG TRANSPORT ------(O.K./NO)SUPPORT SUSPENSION -------(O.K./NO) FILLED BAG GRIPPER -------(O.K./NO)FILLED BAG TRANSPORT -----(O.K./NO)WELDING STATION/VIBRATOR--(O.K./NO)BAG TRANSPORT ----------(O.K./NO)TILTING SECURITY --------(O.K./NO)WEIGHER ---------------(O.K./NO)
6. VACUUM PUMP -CLEAN FILTER IN THE COVER/MOTOR -CLEAN SUCTION LINE/NEW FILTER FROM SUCTION CUP TO PUMP-CLEAN TUBING TO VACUUM SWITCH (IN THE CABINET)
OPENING STATION ---------(O.K./NO)
7. PRINTER -CLEAN/CHECK ALL SENSOR-CLEAN ROLLER/CHECK BEARING CONDITION-CHECK PLATEN DRIVE BELT AND TENSIONING -CHECK PLATEN SCREWS -CHECK ALLEN SCREWS FOR ROLLER -CHECK WIRING/SOCKET CONNECTION(BACK)
OPENING STATION ---------(O.K./NO)
8. WEIGHER VESSEL -CHECK/REMOVE CAKING MATERIAL
WEIGHER ----------------(O.K./NO)
9. NET WEIGHER-CLEANING WITH BRUSH WEIGHER ---------------(O.K./NO)
10. BAG INLET HOPPER -REMOVE HARDEN MATERIAL
INLET HOPPER ------------(CLEAN/NO )
11. AIR-COND -TO CLEAN COIL-CHECK COOLING
ELECTRICAL PANEL---------(O.K./NO)
12. AIR CYLINDER -CHECK MAGNETIC SENSOR SCREWS TIGHTNESS (O.K./TIGHTEN)
CORRECTIVE ACTION REQUEST? YES/NO
___________________________
FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ______________
NOT NECESSARY. REASON: ______________
HOURS PERFORMED: __________________ MATERIAL (RM): ____________________
TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________
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PREVENTIVE MAINTENANCE:
PLEASE ENSURE ALL POWER ARE SWITCH OFF BEFORE DOING ANY JOBS. **POWER MIGHT COME FROM MORE THAN ONE SOURCE.FOLLOW SAFETY PROCEDURES.
NO. DESCRIPTION STATUS1. CHECK EXTERNAL AND INTERNAL CONDITION OF THE
PANEL.( O.K./ NO )
2. INSPECT CONDITION OF ALL THE WIRINGCHECK FOR ANY LOOSE WIRING TIGHTEN IF NECESSARY.-- ( O.K./TIGHTEN)
3. CHECK EXTERNAL CONDITION OF ALL CONTROLLERS, CONTACTORS,FUSES AND RELAYS ( O.K./ NO )
6. CLEAN/AIR BLOW PANEL INTERNAL /EXTERNAL ( YES,CLEAN / NO )
7. CLEAN CONTACTOR WITH CONTACT CLEANER ( YES / NO )
CORRECTIVE ACTION REQUEST? YES/NO
___________________________
FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ________________
NOT NECESSARY. REASON: ______________
HOURS PERFORMED: __________________ MATERIAL (RM): ____________________
TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________
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PREVENTIVE MAINTENANCE:
NO. DESCRIPTION STATUSA) DOSING BELT FEEDER
CHECK GEARBOX OIL LEVEL ( USE MOBIL 630 ) ( LEVEL O.K./ TOP UP )B) BAG UNWINDING DEVICE/BAG LIFTING
- CHECK GEARBOX OIL LEVEL ( LEVEL O.K./ TOP UP )C) FILLING SPOUT ADJUSTMENT
- CHECK GEARBOX OIL LEVEL ( LEVEL O.K / TOP UP )D) BAG VIBRATOR
- CHECK GEARBOX OIL LEVEL ( LEVEL O.K./ TOP UP )E) BAG DISCHARGE BELT CONVEYOR
- CHECK GEAR BOX OIL LEVEL ( LEVEL O.K./ TOP UP )F) FLAT BELT CONVEYOR
- CHECK GEARBOX OIL LEVEL ( LEVEL O.K./ TOP UP )G) BAG FLATTENER BELT CONVEYOR
- CHECK GEARBOX OIL LEVEL. ( LEVEL O.K./ TOP UP )
CORRECTIVE ACTION REQUEST? YES/NO
___________________________
FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ______________
NOT NECESSARY. REASON: ______________
HOURS PERFORMED: __________________ MATERIAL (RM): ____________________
TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________
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PREVENTIVE MAINTENANCE:
NO. DESCRIPTION STATUS1 TO CHANGE GEAR BOX OIL FOR THE FOLLOWING
( USE MOBIL 630 SYNTETIC OIL )A) DOSING BELT CONVEYOR B) BAG UNWINDING DEVICE/BAG LIFTERC) FILLING SPOUT ADJUSTMENTD) BAG VIBRATING UNITE) BAG DISCHARGE BELT CONVEYOR
( CHANGE OIL / NO )( CHANGE OIL / NO )( CHANGE OIL / NO )( CHANGE OIL / NO )( CHANGE OIL / NO )
CORRECTIVE ACTION REQUEST? YES/NO
___________________________
FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ____________
NOT NECESSARY. REASON: ______________
HOURS PERFORMED: __________________ MATERIAL (RM): ____________________
TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________
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PREVENTIVE MAINTENANCE:
BEWARE OF LIVE WIRE. PLEASE SWITCH OFF POWER BEFORE DOING ANY ELECTRICAL JOB.
NO. DESCRIPTION STATUS1. CHECK CONDITION AND FUNCTIONING OF ALL INDICATOR
LIGHTS OUTSIDE THE PANEL ( GOOD / NO)
2. OPEN THE PANEL-LISTEN TO ABNORMAL NOISE FROM CONTACTORS OR ISOLATOR -LOOK FOR ANY BLACK SPOT OR BURNING MARK ON WIRING,CONTACTORS AND RELAYS-ANY BURNING SMELL FROM THE PANEL.
( O.K./ NO)
( GOOD/ NO)
(NO BURNING/ YES)3. CHECK FUNCTIONING OF COOLING FAN/AIR-COND ( RUNNING/OUT OF ORDER/ N/A)
4. CHECK PLC -MAKE SURE PLC MODE IN RUN POSITION-CHECK ALARM FROM THE PLC, INCLUDING BATTERY ALAR
( YES / NO)( O.K./ NO)
CORRECTIVE ACTION REQUEST? YES/NO
___________________________
FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ______________
NOT NECESSARY. REASON: ______________
HOURS PERFORMED: __________________ MATERIAL (RM): ____________________
TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________
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