proinert fire suppression equipment · • specification: en iso 9809-2 (unmarked) •...
Post on 15-Feb-2021
17 Views
Preview:
TRANSCRIPT
-
PROINERTFire Suppression Equipment
ProInert Online Training – FPS Limited
-
ProInert Online Training – FPS Limited
IG-55 (50% Argon, 50% Nitrogen)
IG-541 (52% Nitrogen, 40% Argon, 8% CO2)
IG-01 (100% Argon)
IG-100 (100% Nitrogen)
-
Safety
ProInert Online Training – FPS Limited
Pressurised cylinders are potentially lethal and should only be handled by experienced, trained personnel. The following steps should be taken in each installation.
• Pressurised cylinders must not be accepted onto site if the point of location is not ready to accommodate them or is unsuitable.
• Appropriate handling equipment must be used to move them safely around the site to the final point of location.
• Do not store the cylinders free standing or unsupported.• The cylinder bank must be located to a solid load bearing surface capable of
taking the load.• Discharge valve protection caps must not be removed until the cylinders are
mounted in position and ready to have the discharge hoses connected. Discharge hoses must have been installed to the manifold at this point.
• Discharge valve protection caps must be retained for future use.• Actuators must be in the set position prior to mounting to the discharge valve.• The solenoid actuator or pilot cylinder must only be installed when the
system is ready to be commissioned and placed into service.
-
The ProInert Innovative Design
ProInert systems:
ProInert Online Training – FPS Limited
• Pressure regulating valve
• 42 Bar working pressure
• Constant pressure / flow rate
• Reduction in F.V.A.
• Reduced pipe sizes
• Permits lower grade pipe / fittings
-
Discharge Valve Assy.
ProInert Online Training – FPS Limited
Valve dischargeport
Actuationport
Burst disc(safety relief).
Pressure Gauge / Switch Port
Valve Manufacturing Port.Permanently Sealed.
DO NOT ATTEMPTREMOVAL.
Valve 200 Bar 300 Bar
Operating Pressure (bar) 200 300
Test Pressure (bar) 250 380
Burst Disc Rating 284 428
Material Brass Brass
-
Cylinder
ProInert Online Training – FPS Limited
• 80 / 140 Litre Capacity Cylinder• Specification: EN ISO 9809-2 (Unmarked)
• Specification: TPED 2010/35/EU (TT Marked)
• 300 and 200 bar Technology (@150C)• Test pressure 450 bar• Painted: Red (RAL 3001)
Conformity assessment and marking of transportablepressure equipment.
Refillable seamless steel gas cylinders -- Design,construction and testing.
Part 2: Quenched and tempered steel cylinderswith tensile strength greater than or equal to1 100 Mpa.
• PED – 10 year hydrostatic testing of cylinders
-
ProInert Online Training – FPS Limited
Cylinder Assembly
A
B
Dim A B
80 Ltr 267 mm 1910 mm
140 Ltr 360 mm 1910 mm
GasCyl Cap.
300 Bar 200 Bar
Fill kg Gross kg Fill kg Gross kg
IG5580 Ltr 32.1 141.0 22.8 133
140 Ltr 56.1 237.9 39.9 254.1
IG54180 Ltr 33.2 141.0 23.9 133.0
140 Ltr 58.1 256.1 41.9 239.9
IG10080 Ltr 24.6 160.6 17.8 153.8
140 Ltr 43.1 241.1 31.2 229.2
IG0180 Ltr 40.3 176.3 28.2 164.2
140 Ltr 70.5 268.5 49.3 247.3
-
Cylinder Supports
• Unistrut Components
ProInert Online Training – FPS Limited
• Can be modified on site to suit installation
-
Cylinder Bank Arrangement
ProInert Online Training – FPS Limited
-
ProInert Online Training – FPS Limited
Cylinder Bank Size / Weight
A
B
Cyl qty x A + B
CD
E
Detail 80 Ltr 140 Ltr
A 267 mm 360 mm
B 116 mm 23 mm
C 306 mm 399 mm
D 608 mm 794 mm
E 875 mm 1154 mm
F 2200 mm 2200 mm
Cyl Qty x Kg 159 kg 254 kg
F
• 140 Litre cylinders supplied minusthe manifolds and cylinder supports
-
ProInert2 - Improvement
Fike Protection Systems
Universal Valve Operator (UVO)
Retained on selector valve systems
Replaces
10/18/2013
Direct acting 24v DC Solenoid actuator.
Master Actuator
-
Universal Valve Operator (UVO)
ProInert Online Training – FPS Limited
Slave actuation port (vent valve port -single cylinder system)
Manual release facility
Solenoid coil
Supply Voltage 24v – 30v DC
Duration of Signal 1 sec. min.
Supervision Current 10 mA max.
Activation Current @24v DC 0.36A min.
Electrical Connection IP65 – Din Connector
Temperature Range -200C to 500C
No of Cylinders / PVO act’s. 100 max
Material St. Stl. / Brass
Approval / Listing LPCB
-
Typical Single Cylinder
ProInert Online Training – FPS Limited
Cylinder / valve assy
Discharge hose c/w check valve
Cylinder supports
Discharge nozzle(s)
Universal valve operator (UVO)
Pressure switch(gas discharged)
Vent valve
Pressure gauge & low pressure switch
-
Typical Ten Cylinder Arrangement
ProInert Online Training – FPS Limited
Valve Actuator AssyCylinder / valve
assy
Cylinder supports
Discharge hosec/w check
valve
Manifold
Pressure gauge & low pressure switchUniversal valve operator (UVO)
Pressure Gauge / Low Contents SwitchVent Valve
-
Cylinder Label
Displays the following information:• Assembly number• Cylinder Operating Pressure• Cylinder date of manufacture• Fill record (date and operator)• Basic instructions• Basic health & safety information
ProInert Online Training – FPS Limited
-
Valve Actuator
ProInert Online Training – FPS Limited
Material Brass
Operating Press. (bar) 22
Working Press. (bar) 165
Approval / Listings LPCB
Actuator shown activated.
Latching piston ensures reliability
Permits functional testing prior to installation
-
Pressure Gauge & Switch
Contacts open at:
ProInert Online Training – FPS Limited
• 240 bar falling (300 bar sys.)
• 160 bar falling (200 bar sys.)
• Contact rating 5 – 100 mA
• Temperature range - 200C to 500C
• Din type connector
Monitoring of low contents pressure within the storage cylinder.
If the gauge indicates a pressure loss (adjusted for temperature) > 5%, the cylinder must be re-filled or replaced.
-
Discharge Hose & Check Valve Assy
ProInert Online Training – FPS Limited
Discharge Hose - Material Rubber
Length 520 mm
I.D. Nominal 15.9 mm
Bend Radius (Min.) 250 mm
Working Pressure (Max.) 350 bar
Burst Pressure (Min.) 1400 bar
Discharge Valve Connection Swivel Coupling
Manifold Connection 25 mm
• To convey gas from the storage cylinder into the manifold / piping network.
• Discharge hose and check valve supplied ready assembled.
• Check valve prevents back flow.• Check valve marked with direction of flow.
-
System Manifolds
ProInert Online Training – FPS Limited
• Diameter 25mm N.B.• Low pressure pipe & fittings < 42 bar
• Pipe - EN10255 Heavy (BS1387 Heavy).ASTM A-106 AorB, ASTM A-53 AorB Sch 40 or 80
• Fittings - EN10241 (BS1740)
• Inlets ranging from 2 to 5 port• Maximum no. of ports feeding collector = 5
Inlets
Outlet
Remove Hex. Plug. to fit gas discharge pressure switch hose
Remove Red. Bush to fit manifold vent valve
-
Accessories
ProInert Online Training – FPS Limited
• Manifold vent valve • Selector valve vent valve / pressure regulator
• Non return valve
-
ProInert Online Training – FPS Limited
Manifold Collector (by others)
10 cylinder , double bank 15 cylinder , tripple bank
20 cylinder , double bank 30 cylinder , tripple bank
• Low pressure pipe & fittings < 42 bar• Diameter 25mm N.B.
• 5 cylinders feeding each manifold collector inlet
-
Manifold Arrangements
ProInert Online Training – FPS Limited
-
Manifold Arrangements
ProInert Online Training – FPS Limited
-
ProInert Online Training – FPS Limited
-
ProInert Online Training – FPS Limited
-
ProInert Online Training – FPS Limited
-
Selector Valve System - Typical
ProInert Online Training – FPS Limited
Master Actuator
Slave Actuator
Manifold Vent Valve
Tubing 6mm O.D.(by others)
-
Selector Valve System
ProInert Online Training – FPS Limited
Note: Actuation tubing, fittings & connections are to be supplied by others.
-
Master Actuation Package
ProInert Online Training – FPS Limited
(Selector Valve Systems Only)
24v DCSolenoid
ManualRelease
Pressure Gauge & Low ContentsPressure Switch
Nitrogen Cylinder & valve.(site refillable)
Solenoid Supply Voltage 24v – 30v DC
Duration of Signal 2 sec. min.
Supervision Current 10 mA max.
Activation Current @24v DC 0.6 amp min.
P/Switch Contacts Rated 5 – 10 mA
Closed Contacts > 120 bar
Pressure Setting 135 bar falling
Electrical Connection IP65 – Din Connector
Nitrogen Cylinder Volume 410 ml
Fill Pressure 160 barg @ 500C
Temperature Range -200C to 490C
Approval / Listing LPCB
-
Slave Actuator Package
ProInert Online Training – FPS Limited
(Selector Valve Systems Only)
P/Switch Contacts Rated 5 – 10 mA
Closed Contacts > 120 bar
Pressure Setting 135 bar falling
Electrical Connection IP65 – Din Connector
Nitrogen Cylinder Volume 410 ml
Fill Pressure 160 barg @ 500C
Classifcation 2.2
Temperature Range -200C to 490C
Tubing Length (1/4”) - cyl’s. 10m max.
No. of Cylinders Operated 60 max.
Pneumatic Actuator
Pressure Gauge & Low ContentsPressure Switch
Nitrogen Cylinder
Activation – from master cylinder
-
Selector Valves (25mm – 80mm)
• Double action valve (requires separate action to close).
• Pneumatic operation.• Visual Position Indicator.• Threaded Ports (BSPT).• Manual Operation.
ProInert Online Training – FPS Limited
Valve Material Carbon Steel
Sizes 25mm to 80mm
Pneumatic Operation 8.5 bar min
Operation Double Acting
Threaded BSPT
Orientation Multi
Approval / Listing LPCB
Valve actuator
Valve
Regulator
Vent Valve
-
Discharge Pressure Switch
ProInert Online Training – FPS Limited
Pressure Setting 2 bar Rising
Contact Rating S.P.D.T; 5 amp 240v AC, 1 amp 24v DC NO or NC wiring configuration
Enclosure Rating I.P. 65
Temperature Range 00C to 540C
Pressure Connection 1/8” NPT
Electrical Connection 20mm
Approval / Listing CE Marked EN 60730-1
• To signal gas discharge at the control panel• Latching switch – push button reset• Hose and ¼” BSP adaptor as part of the assembly
-
Discharge Nozzles
• 360° & 180° Nozzle• 12 & 6 orifices• BSPT thread• Size - 15, 20, 25, 32, 40 & 50 mm• Brass construction• Orifice plate – drilled• Circlip holds orifice plate in position• Size and orifice drill size derived from
flow calculation software
ProInert Online Training – FPS Limited
-
Reset Tool - Actuator
• Used to remove actuation port plug
ProInert Online Training – FPS Limited
• Used to reset pneumatic actuator after activation
-
Pressure Relief Venting
ProInert Online Training – FPS Limited
Two pressure vent types• Internal aperture mounted – with internal grill kit• External aperture mounted – with external louvre kit
Free vent area (FVA) and vent, sizes:• 0.076 m2 – 350 mm x 340 mm (excl. flange) • 0.212 m2 – 550 mm x 540 mm (excl. flange)• 0.416 m2 – 750 mm x 740 mm (excl. flange)• 0.850 m2 – 1050 mm x 1040 mm (excl. flange)
-
Pipe
ProInert Online Training – FPS Limited
-
Note: Grooved (Victaulic) fittings can be used up-to and including 150mm
Fittings
ProInert Online Training – FPS Limited
-
Cylinder Maintenance • Nominal pressure should be 200 or 300 bar @ 15oC, however
pressure will vary with temperature.• If the indicated pressure loss (adjusted for temperature) exceeds
5% of the nominal pressure (adjusted for temperature) you will need to take action.
Note:– The ProInert cylinder design is such that it opens at a pressure
of 80 bar– All pressurised containers will require hydrostatic “stretch”
testing every 10 years
ProInert Online Training – FPS Limited
-
Pressure v’s Temperature
ProInert Online Training – FPS Limited
15
-
Approvals
• All components– Fully tested by Fike for compliance to the latest codes &
standards• Cylinder and valve
– Transportable Pressure Equipment Directive– EN 12094-4 / Construction Products Directive– LPCB
• System components– Pressure Equipment Directive– EN 12094/ Construction Products Directive
• Calculation program– Supplied by VdS
ProInert Online Training – FPS Limited
-
Fike Protection Systems Limited
Thank you.
ProInert Online Training – FPS Limited
top related