standard components list for balcony systems 1 & 2€¦ · · 2015-01-31this screw is used to...
Post on 19-May-2018
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Balcony 1 Handrail brackets: These are handed
(Left and right sides). Part of these brackets will
remain visible after installation. These brackets are
suitable only when a single run is installed between
two Vertical surfaces
Balcony 1 Handrail brackets (concealed): These
brackets will be hidden from view after installation.
Suitable when runs are not between two Vertical
surfaces
Balcony 2 Handrail brackets: These are handed
(Left and right sides). These brackets will be hidden
from view after installation and are suitable for all
configurations using balcony 2 system.
Bottom rail “end cap” for balcony 1 and balcony 2:
Available in standard colours. These caps are only
used when bottom rail ends are exposed, i.e. when
not fixing to walls.
Handrail rail “end cap” for balcony 2 system:
Available in standard colours. These caps are only
used when a handrail profile is exposed, i.e. when
not fixing to walls.
Standard Components List for Balcony Systems 1 & 2
Handrail rail “end cap” for balcony 1 system:
Available in standard colours. These caps are only
used when a handrail profile is exposed, i.e. when
not fixing to walls.
Balcony 1 post connector:
This connector joins the balcony 1 handrail to the
aluminium post. The lower part (cross shape) is
inserted into the aluminium covering post and the
upper part (T-shape with pre-drilled holes) is
screwed to the handrail.
Balcony 2 post connector:
This connector joins the balcony 2 handrail to the
aluminium post. The top part has a channel
allowing the bracket to slide along the handrail.
Once in place, the lower “legs” of the bracket are
inserted into the rectangular covering post and
securely screwed. The upper part is screwed to the
handrail.
Bottom rail:
This is a section of the bottom rail without glazing
bead or clip. The left hand side as seen on the
image shows the external face of the bottom rail,
the right hand side shows the internal, where the
glazing bead or clip is installed.
Bottom rail glazing bead or clip:
This is the removable section of the bottom rail that
clips and retains the glass. Rubber is inserted
between glass and glazing bead for a tight fit
Handrail glazing bead or clip:
This is the removable section of the Handrail that
clips and retains the glass. Rubber is inserted
between glass and glazing bead for a tight fit
5mm aluminium spacer:
These are used when the bottomrail is fixed to a
watertight deck. They are fixed underneath every
bottomrail fixing point (450mm approx.) to lift the
bottom rail 5mm over finished floor level to allow
water to run underneath.
“Fixed” or “back” rubber:
This rubber sits between the external face of the
glass and the rails on both handrail and bottom rail.
This rubber is already fitted with the unit, we do
not need to supply for installation.
Rubber gasket:
This is the rubber we supply with the accessories
for fitting the glass. The rubber will be fitted
between the glass and the glazing bead (opposite
to the fixed rubber). Standard rubber thickness we
use is 3mm; however we also keep stock of 2mm
thickness.
Glass packer 4mm (Orange):
4 packers per glass are supplied (2 for top and 2 for
bottom). The glass will sit on top of these packers.
The client has a choice of different sizes to use as
desired.
Glass packer 5mm (Red):
4 packers per glass are supplied (2 for top and 2 for
bottom). The glass will sit on top of these packers.
The client has a choice of different sizes to use as
desired.
Glass packer 3mm (Green):
4 packers per glass are supplied (2 for top and 2 for
bottom). The glass will sit on top of these packers.
The client has a choice of different sizes to use as
desired.
Glass packer 1.5mm (White):
4 packers per glass are supplied (2 for top and 2 for
bottom). The glass will sit on top of these packers.
The client has a choice of different sizes to use as
desired.
Cover plates for corners on Balcony 2 System:
These are already fitted from the factory. They clip
underneath of each corner on the balcony 2 system
to hide fixings.
Aluminium straight handrail connection brackets:
These are used to join handrail sections on a
straight run. The bracket slots into each adjoining
handrail profile and is fixed from underneath.
Aluminium handrail corner brackets:
These are used to join handrail sections on a
corner. The bracket slots into each adjoining
handrail profile and is fixed from underneath.
Aluminium (non –standard) handrail corner
brackets:
These have the same use as the standard handrail
corner brackets. These are only used on non-
standard angles that are not 90 or 135 degrees.
Bottom rail corner brackets:
These are used to join bottom rail sections on a
corner. The bracket slots into each adjoining
bottom rail profile and is fixed from above before
the unit is glazed.
4.8 x 19 Pan Screw Self Drilling Screw A2SS:
This screw is used to secure adjoining handrail
sections at mitre joints. They screw through the
handrail and aluminium corner (and straight)
brackets to provide a solid fixing
A2SS No. 8 C/Sunk 19mm Screw:
These screws are used to connect the aluminium
post to the handrail with the handrail connector
bracket on the balcony 2 system.
4.8 X 12 Pan Screw Self Drilling Screw A2SS:
These screws are used to secure the bottom rail
corner brackets to the bottom rail creating a tight
joint.
A2SS M5 Screw:
This screw is used to fix the Balcony 1 system
aluminium sleeve to the handrail with the pre-
attached post connector.
A2SS No. 10 C/Sunk 19mm Screw:
This screw is used to fix Balcony 1 and Balcony 2
wall brackets to the handrail from underneath.
Balcony 2 System Mitre Protection Plates:
These are standard components issued for every
handrail mitre joint. They come in 3 standard sizes
(90°, 180° and 135°). In the event of a mitre joint
with a non standard angle, custom made plates are
provided. The purpose of these is to provide a neat
finish to all handrail joints and eliminate any sharp
edges that may occur during installation.
Balcony 1 System Mitre Protection Plates:
These are standard components issued for every
handrail mitre joint. They come in 3 standard sizes
(90°, 180° and 135°). In the event of a mitre joint
with a non standard angle, custom made plates are
provided. The purpose of these is to provide a neat
finish to all handrail joints and eliminate any sharp
edges that may occur during installation.
Connecter “70”:
This connector is used to secure one handrail
profile to another at a perpendicular intersection.
This will create a handrail “T” section.
Connecter “55”:
This connector is used to secure a handrail profile
to the side of an aluminium post. This is most
commonly used when designing privacy screens.
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