standard components list for balcony systems 1 & 2€¦ ·  · 2015-01-31this screw is used to...

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Photo Description Balcony 1 Handrail brackets: These are handed (Left and right sides). Part of these brackets will remain visible after installation. These brackets are suitable only when a single run is installed between two Vertical surfaces Balcony 1 Handrail brackets (concealed): These brackets will be hidden from view after installation. Suitable when runs are not between two Vertical surfaces Balcony 2 Handrail brackets: These are handed (Left and right sides). These brackets will be hidden from view after installation and are suitable for all configurations using balcony 2 system. Bottom rail “end cap” for balcony 1 and balcony 2: Available in standard colours. These caps are only used when bottom rail ends are exposed, i.e. when not fixing to walls. Handrail rail “end cap” for balcony 2 system: Available in standard colours. These caps are only used when a handrail profile is exposed, i.e. when not fixing to walls. Standard Components List for Balcony Systems 1 & 2

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Page 1: Standard Components List for Balcony Systems 1 & 2€¦ ·  · 2015-01-31This screw is used to fix Balcony 1 and Balcony 2 wall brackets to the handrail from underneath. Balcony

Photo Description

Balcony 1 Handrail brackets: These are handed

(Left and right sides). Part of these brackets will

remain visible after installation. These brackets are

suitable only when a single run is installed between

two Vertical surfaces

Balcony 1 Handrail brackets (concealed): These

brackets will be hidden from view after installation.

Suitable when runs are not between two Vertical

surfaces

Balcony 2 Handrail brackets: These are handed

(Left and right sides). These brackets will be hidden

from view after installation and are suitable for all

configurations using balcony 2 system.

Bottom rail “end cap” for balcony 1 and balcony 2:

Available in standard colours. These caps are only

used when bottom rail ends are exposed, i.e. when

not fixing to walls.

Handrail rail “end cap” for balcony 2 system:

Available in standard colours. These caps are only

used when a handrail profile is exposed, i.e. when

not fixing to walls.

Standard Components List for Balcony Systems 1 & 2

Page 2: Standard Components List for Balcony Systems 1 & 2€¦ ·  · 2015-01-31This screw is used to fix Balcony 1 and Balcony 2 wall brackets to the handrail from underneath. Balcony

Handrail rail “end cap” for balcony 1 system:

Available in standard colours. These caps are only

used when a handrail profile is exposed, i.e. when

not fixing to walls.

Balcony 1 post connector:

This connector joins the balcony 1 handrail to the

aluminium post. The lower part (cross shape) is

inserted into the aluminium covering post and the

upper part (T-shape with pre-drilled holes) is

screwed to the handrail.

Balcony 2 post connector:

This connector joins the balcony 2 handrail to the

aluminium post. The top part has a channel

allowing the bracket to slide along the handrail.

Once in place, the lower “legs” of the bracket are

inserted into the rectangular covering post and

securely screwed. The upper part is screwed to the

handrail.

Bottom rail:

This is a section of the bottom rail without glazing

bead or clip. The left hand side as seen on the

image shows the external face of the bottom rail,

the right hand side shows the internal, where the

glazing bead or clip is installed.

Bottom rail glazing bead or clip:

This is the removable section of the bottom rail that

clips and retains the glass. Rubber is inserted

between glass and glazing bead for a tight fit

Page 3: Standard Components List for Balcony Systems 1 & 2€¦ ·  · 2015-01-31This screw is used to fix Balcony 1 and Balcony 2 wall brackets to the handrail from underneath. Balcony

Handrail glazing bead or clip:

This is the removable section of the Handrail that

clips and retains the glass. Rubber is inserted

between glass and glazing bead for a tight fit

5mm aluminium spacer:

These are used when the bottomrail is fixed to a

watertight deck. They are fixed underneath every

bottomrail fixing point (450mm approx.) to lift the

bottom rail 5mm over finished floor level to allow

water to run underneath.

“Fixed” or “back” rubber:

This rubber sits between the external face of the

glass and the rails on both handrail and bottom rail.

This rubber is already fitted with the unit, we do

not need to supply for installation.

Rubber gasket:

This is the rubber we supply with the accessories

for fitting the glass. The rubber will be fitted

between the glass and the glazing bead (opposite

to the fixed rubber). Standard rubber thickness we

use is 3mm; however we also keep stock of 2mm

thickness.

Glass packer 4mm (Orange):

4 packers per glass are supplied (2 for top and 2 for

bottom). The glass will sit on top of these packers.

The client has a choice of different sizes to use as

desired.

Page 4: Standard Components List for Balcony Systems 1 & 2€¦ ·  · 2015-01-31This screw is used to fix Balcony 1 and Balcony 2 wall brackets to the handrail from underneath. Balcony

Glass packer 5mm (Red):

4 packers per glass are supplied (2 for top and 2 for

bottom). The glass will sit on top of these packers.

The client has a choice of different sizes to use as

desired.

Glass packer 3mm (Green):

4 packers per glass are supplied (2 for top and 2 for

bottom). The glass will sit on top of these packers.

The client has a choice of different sizes to use as

desired.

Glass packer 1.5mm (White):

4 packers per glass are supplied (2 for top and 2 for

bottom). The glass will sit on top of these packers.

The client has a choice of different sizes to use as

desired.

Cover plates for corners on Balcony 2 System:

These are already fitted from the factory. They clip

underneath of each corner on the balcony 2 system

to hide fixings.

Aluminium straight handrail connection brackets:

These are used to join handrail sections on a

straight run. The bracket slots into each adjoining

handrail profile and is fixed from underneath.

Page 5: Standard Components List for Balcony Systems 1 & 2€¦ ·  · 2015-01-31This screw is used to fix Balcony 1 and Balcony 2 wall brackets to the handrail from underneath. Balcony

Aluminium handrail corner brackets:

These are used to join handrail sections on a

corner. The bracket slots into each adjoining

handrail profile and is fixed from underneath.

Aluminium (non –standard) handrail corner

brackets:

These have the same use as the standard handrail

corner brackets. These are only used on non-

standard angles that are not 90 or 135 degrees.

Bottom rail corner brackets:

These are used to join bottom rail sections on a

corner. The bracket slots into each adjoining

bottom rail profile and is fixed from above before

the unit is glazed.

4.8 x 19 Pan Screw Self Drilling Screw A2SS:

This screw is used to secure adjoining handrail

sections at mitre joints. They screw through the

handrail and aluminium corner (and straight)

brackets to provide a solid fixing

A2SS No. 8 C/Sunk 19mm Screw:

These screws are used to connect the aluminium

post to the handrail with the handrail connector

bracket on the balcony 2 system.

Page 6: Standard Components List for Balcony Systems 1 & 2€¦ ·  · 2015-01-31This screw is used to fix Balcony 1 and Balcony 2 wall brackets to the handrail from underneath. Balcony

4.8 X 12 Pan Screw Self Drilling Screw A2SS:

These screws are used to secure the bottom rail

corner brackets to the bottom rail creating a tight

joint.

A2SS M5 Screw:

This screw is used to fix the Balcony 1 system

aluminium sleeve to the handrail with the pre-

attached post connector.

A2SS No. 10 C/Sunk 19mm Screw:

This screw is used to fix Balcony 1 and Balcony 2

wall brackets to the handrail from underneath.

Balcony 2 System Mitre Protection Plates:

These are standard components issued for every

handrail mitre joint. They come in 3 standard sizes

(90°, 180° and 135°). In the event of a mitre joint

with a non standard angle, custom made plates are

provided. The purpose of these is to provide a neat

finish to all handrail joints and eliminate any sharp

edges that may occur during installation.

Balcony 1 System Mitre Protection Plates:

These are standard components issued for every

handrail mitre joint. They come in 3 standard sizes

(90°, 180° and 135°). In the event of a mitre joint

with a non standard angle, custom made plates are

provided. The purpose of these is to provide a neat

finish to all handrail joints and eliminate any sharp

edges that may occur during installation.

Page 7: Standard Components List for Balcony Systems 1 & 2€¦ ·  · 2015-01-31This screw is used to fix Balcony 1 and Balcony 2 wall brackets to the handrail from underneath. Balcony

Connecter “70”:

This connector is used to secure one handrail

profile to another at a perpendicular intersection.

This will create a handrail “T” section.

Connecter “55”:

This connector is used to secure a handrail profile

to the side of an aluminium post. This is most

commonly used when designing privacy screens.