stratasys - the 3d printing solutions company stratasys / the 3d printing solutions company...

Michael Knaak, Stratasys

Stratasys -

The 3D Printing

Solutions Company

2 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

HEADQUARTERS

EDEN PRAIRIE, MN

AND REHOVOT, ISRAEL

OVER 1,200 GRANTED

OR PENDING ADDITIVE

MANUFACTURING

PATENTS GLOBALLY

$673 MILLION

REVENUE (2016)

OVER 30 TECHNOLOGY

AND LEADERSHIP

AWARDS

PUBLICLY TRADED

ON NASDAQ (SSYS)

For more than 25 years, Stratasys has been

at the forefront of 3D printing and additive

manufacturing innovation.

STRATASYS OVERVIEW

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Product portfolio

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Our Products

Stratasys offers a full range of 3D printers for every industry and application,

including the world’s most advanced 3D printing technologies, materials and

support.

3D Printers and Production Systems

FDM Objet/Polyjet

• PolyJet und FDM Material

FDM Thermoplastics Polyjet Photopolymers

Rigid

Flexible

Digital Materials

Digital ABS

ABS

Polycarbonate Nylon

ULTEM PPSF

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New Materials

11 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY CONFIDENTIAL: INTERNAL STRATASYS USE ONLYCONFIDENTIAL: INTERNAL STRATASYS USE ONLY

Agilus30 family includes the following basic materials:

• Agilus30™ - a translucent material (Shore A hardness of 30)

• Agilus30 Black™ - a black material (Shore A hardness of 30)

Provides an enhanced range of Digital Materials from Shore 30,

40, 50, 60, 70, 85 & 95

Compared to Tango™:

• Better performance and stronger

• 2 times improved tear resistance

• 2.5 times improved tensile strength

• Improved look and feel, less sticky

• Better elongation at break, actual elongation at

break is 220-270%

INTRODUCING AGILUS30 ON THE STRATASYS J750 POLYJET SIMULATED RUBBER MATERIAL

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Medical Models:

Simulating soft tissue for surgical evaluation, surgical

planning and medical training

Tooling:

Gaskets, jigs, grips, seals, hoses, handles

Consumer Goods:

Sporting goods, masks, food storage containers, door seals,

soft-touch coatings, non-slip surfaces, footwear, clothing

General Prototyping:

Rubber-like components, surrounds and overmolding

USE CASES FOR AGILUS30

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AGILUS30 PARTS

GASKET FLEX TUBESHORE VALUE

DEMONSTRATOR TOOLMEDICAL VALVES

FLEX SHOE

PROTOTYPE

SMP-00747 SMP-00740 SMP-00744 SMP-00741 – black

SMP-00745 – clear

SMP-00742

CONTAINER LID SPORTS BAND

SMP-00743 SMP-00746

IMPROVED

DIGITAL ABS PLUSON THE STRATASYS J750

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TESTING FUNCTIONAL PROTOTYPESSNAP-FIT

Prototypes and parts

featuring repeated

flexing and bending,

such as clips and

fasteners

Consumer electronics battery

compartment cover

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FUNCTIONAL PROTOTYPESSTRONG ENOUGH TO BE DRILLED AND SCREWED

Functional air pump component

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DIGITAL ABS2 PLUSTHIN-WALLED PROTOTYPES

Now with improved performance for rigid

thin walls under 1.3 mm (0.051 in.)

Functional, wind-up tension spring

mechanism in a toy car prototype

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Digital ABS Plus™ significantly improves the

mechanical performance of parts and

prototypes printed in Digital ABS™

DIGITAL ABS PLUS VS. OLD DIGITAL ABSNEW ENHANCED FUNCTIONAL PERFORMANCE

CONFIDENTIAL: FOR INTERNAL STRATASYS USE ONLY

38% More

Impact Strength*

*To reach 90-110J/m when field tested, other mechanical

properties remain the same as Digital ABS. This applies to both

Digital ABS and Digital ABS2™ (for walls thinner than 1.3 mm

or 0. 051 in.) and for both ivory and green color versions.

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DIGITAL ABS AND DIGITAL ABS2 SIMULATES ABS PLASTIC

High Temperature Base Material

• RGD535 (Green)

or

• RGD531 (Ivory)

and

High Toughness Base Material

• RGD515

Digital ABS

and

Digital ABS2™

Made from

two base materials

CONFIDENTIAL: FOR INTERNAL STRATASYS USE ONLY

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High-Temperature Base Material

• RGD535 (Green)

or

• RGD531 (Ivory)

and

High-Toughness Base Material

• RGD515 Plus

Digital ABS Plus

and

Digital ABS2 Plus

Made from

two base materials

CONFIDENTIAL: FOR INTERNAL STRATASYS USE ONLY

Improved

IMPROVED RGD515 CREATINGDIGITAL ABS PLUS AND DIGITAL ABS2 PLUS

Digital ABS Plus for overall ABS-like plastic performance

Digital ABS2 Plus delivers the best performance for thin walls in ABS

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DIGITAL ABS PLUS | DIGITAL ABS2 PLUS COMBINES HIGH TEMPERATURE RESISTANCE AND HIGH TOUGHNESS

Excellent impact resistance and shock absorption

• (90-110J/m or 1.69 – 2.06 ft. lb./in.)

High thermal resistance

• 58-68 °C (136-154° F)

• 82-90 °C (179-194° F) after thermal post-curing

Superior finish with smooth, glossy surfaces

Available in Green & Ivory

CONFIDENTIAL: FOR INTERNAL STRATASYS USE ONLY

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DIGITAL ABS PLUSGREATER TOUGHNESS/IMPACT RESISTANCE AND HEAT DEFLECTION

65; 15 80; 15

65; 70

90; 11065; 110

51; 32

49; 25

0

20

40

60

80

100

120

0 10 20 30 40 50 60 70 80 90 100

Imp

act J/m

Heat Deflection Temperature (°C)

Digital ABS Plus

(pre- & post-thermal

treatment)

Digital ABS

Rigur™

VeroWhitePlus™ High Temperature Material

(pre- & post-thermal treatment)

CONFIDENTIAL: FOR INTERNAL STRATASYS USE ONLY

VEROFLEXON THE STRATASYS J750

INTRODUCING

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Special blended materials:

• Strong and stiff with the right amount of flexibility. Ideal for the eyewear industry.

• Six colors

• VeroFlex Cyan™

• VeroFlex Magenta™

• VeroFlex Yellow™

• VeroFlex White™

• VeroFlex Black™

• VeroFlex Clear™

VEROFLEX ESPECIALLY CREATED FOR THE EYEWEAR INDUSTRY

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Additive Manufacturing Applications

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Components and Production Parts

» Digital inventory and short lead times allow production readiness and efficiency

» Flexibility and profitable short-run production allows mass customization

» Design freedom allows optimized design for function

Series of 1

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Current Commercial Applications:

Mounts and BracketsEnvironment control ductsAvionics racksIn-flight entertainmentWindow revealsOverhead trim panels

Production Parts - Aircrafts

A350-X: Over 1000 FDM parts per airplane

A350-X air ducts

Evector air duct business jetCover

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Coating FDM parts

FDM parts can be metal coated for strength and appearance

Water pipe made from SR-30 core

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Light Weight Components

» Reduced weight for high accelerations and energy saving

» Hollow components save material

» Organic inner structures boost weight-strength ratio

» Flying devices

» Automation & robotics

Designed for Speed

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Laminated Net Shaped Core

FDM Polycarbonate Hex Cell Core

3 plies of bi-directional weave epoxy matrix facing skins wet lay-

up over core

Courtesy of Aviradyne

US Patent No. 6,630,093

Sealed part edges, proven insert methods

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Vehicle Assembly Tools

Complex geometry, low mass, non damagingEmbedded components and hardware

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Production Fixtures

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Production Fixtures

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Production Fixtures at Opel

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ABS or Polycarbonate are suitable in many cases where custom automation fixtures are needed.

Assembly and Automation Fixtures

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Reduction of components and assembly, integrate more functionality, less maintenance and inventory.

Assembly and Automation Fixtures

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Molds

» Bring mold making in house

» Speed up your iteration cycle

Print-a-mold

Macromelt Molding

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Siemens

Design for FDM

Wichtig: Verständnis der Konstruktion von Endbauteilen

• Funktionsintegration,

• Ausschöpfung der Gestaltungsfreiheiten

• Ab Stückzahl 1

• Permanente Überarbeitung

• Customisation

Additive Fertigung beginnt bei der fertigungsgerechten Konstruktion

Fertigungsgerechte Konstruktion

Betrachtung der Baurichtung

optischer Aspekt/Festigkeit

-Anisotropie

Build direction

Baurichtung und Eigenschaften (Festigkeit, Steifigkeit, Zähigkeit)

Roundings

Support

• Time saving

Supportfree -45°

Support

Luftkanäle im Teil

bis 8mm supportfrei

ab 8mm mit Dach

Z

Funktionsintegration

Kosten: Maschinenstunden + Material

FDM Kosten reduzieren:

• Mehrere Teile auf der Plattform

• Hohlräume mit Füllung

• Vermeiden von Support +45°

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GrabCAD Print: Intuitive 3D printing software for Professionals

● Prepare multiple trays at the same time

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● Schedule print jobs

● View all past, present, and future prints from multiple printers

GrabCAD Print: Intuitive 3D printing software for Professionals

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Material Usage

GrabCAD Print: Online Reports Generation

Printer Utilization Printer History

Stratasys Technology Demonstrators

• The Future

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Infinite-Build 3D Demonstrator Robotic Composite 3D Demonstrator• Advanced extrusion

• Reliability

• Repeatability

• Speed

• Hybrid capabilities

• Process control

Technology Demonstrators at IMTS

Core Elements

Introducing a manufacturing platform with Two Technology Demonstrators that break down typical

barriers associated with part performance and production efficiency in aerospace and automotive

manufacturing

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Infinite-Build 3D Demonstrator

Scale and endurance for

large tools and production parts

• Bigger Parts – Horizontal Build

• Better Parts – Better extrusion and In Situ process

control to increase reliability

• Tool changer

• Faster Throughput – 10x Faster Deposition plus high

acceleration motion system

• Unattended Production – Tool change to increase

reliability, introduce multiple materials, and automate

material replenishment

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Breaking the print-by-layer mentality enabling composite structures with

strength in any direction

Robotic Composite 3D Demonstrator

• Strong parts – Using 5-axes of motion to control

alignment of directional composites

• Enhanced throughput – 10x fast deposition,

elimination of layer transition, elimination of support

printing, and elimination of support removal

• Simplified workflow – Hybrid add/subtract/inspect in

one cell

• Factory-integration – powered by Siemens

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