top 10 lean pioneers / gurus by jonathan donado

JONATHANDONADO Linkedin.com/in/jonathandonado

10topJd’s

PIONEERSLEAN

top10Jd’s

Some basics …on LEAN?

IdentifyCustomers&WhatThey

Value

MaptheValueStream

CreateFlowtothe

Customer

EstablishPullBasedonCustomerDemand

SeekContinuousImprovement

Lean istomaximize customervalue whileminimizingwasteorwithfewerresources

top10… and how about?

Jd’s

Source:http://www.leansixsigmabelgium.com/blog/what-is-lean-six-sigma/

LEAN PIONEER

• TraveledtoJapantolearnLeanmethodology.• UponreturnedtotheUSA,createdaconsultingfirm

providingLeanconsultingservicestoFortune500firms.ThefirmwasacquiredbyAccenturein2007.

• AuthorofvariousleadingLeanSixSigmabooks

• CreatedStrongAmericaNowtoreducewastefulspendingbyUSgovernment

Leading Lean Author -- best seller book “Lean Six Sigma“

Years 1951 - na

Hometown Pennsylvania, USA

Education Physicist - Author

MICHAEL GEORGE

10#

LEAN PIONEER

• LearnedtheToyotaProductionSysteminJapan• Businessexpertwhocanfigureoutwhatiswrong

withacompanybywalkingontheshopfloor• FortunednamedSharmaasoneofthe”Heroesof

USManufacturing”.AwardsinManufacturingExcellencewithoutlayingoffemployees

• Currently,CEOofaconsultingfirmspecializedininstrategicandLeanservices

Guru who transformed Lean methods into a business practice

Years 1856- na

Hometown Florida, USA

Education Mechanical Engineer - Consultant

ANAND SHARMA

9#

“Whereotherpeopleseecomplexity,Ilookhowsimplethingscanbe”

LEAN PIONNER

• Authorof“TheMachinethatChangetheWorld”whichmadethetermleanproduction knownworldwide.HestudiedhowToyotain1990’sshiftedthestandardsofcarmanufacturingfrommassproductiontoaleansystem

• Hecorrectlypredictedthatleanproductionwouldeventuallytriumphinallindustries

• FounderLeanEnterpriseInstitutetoadvanceleanthinkingaroundtheworld

Researcher who made notorious the term Lean System/Production

Years 1948 - na

Hometown Massachusetts, USA

Education Industrial Engineer

JAMES WOMACK

# 8

LEAN PIONNER

• HehelpedtoformtheToyotaProductionSystem(TPS)thoughdetaildocumentationofitsprocesses

• Knownforhisworkcenteredonmistakeproofing(Poka-Yoke),ZeroQualityControlandSupplierSourcing

• Creatorofthe P-Course (PforProduction),atrainingprogramaboutIndustrialEngineeringtoteachtechniquesoncontinuousworkimprovement(改善”Kaizen"inJapanese)

Leading expert on lean manufacturing & the Toyota Production System (TPS)

Years 1909-1990

Hometown Tokyo, Japan

Education Mechanical Engineer

SHINGEO SHINGO

7#

Famousfordefiningaleanmethodologyandworkefficiencyconcept“SMED”(SingleMinuteExchangeofDie)thatallowedtoreduceworkstationssetuptimerequirementsfromhourstosingleminutes

LEAN PIONNER

• CreatoroftheToyotaProductionSystem(TPS)whichincludedtechniquessuchasPullSystems(customerdriven),Muda (wasteelimination)andOne-PieceFlowmanufacturing,Just-InTime,anddefinedparallellinesandL-shapedprocesses

• Used“Jidoka”(automationwitha• humantouch) intheautoindustry

LeanGurufromandSymbolofJapan'sIndustrialResurgenceafterWorldWar2

Years 1912-1990

Hometown Japan

Occupation Industrial Engineer

TAIICHI OHNO

6#

LEAN PIONNER

• Toyota’s3rd President.Createdaglobalautopowerhouse• TraveledtotheUStotourautoplantsinthe50’s.

RealizedthatToyotaneededtomoveawayfrommassproductiontechniquestoreducewaste

• AppliedtheToyotaWay,a“leanmanufacturingculture”basedonconceptslike“kaizen,”acommitmenttocontinuousimprovements,andJust-InTimeproduction system

Creator of the Toyota Way. Led the firm to be World’s #1 in the auto market

Years 1913-1999

Hometown Tokyo, Japan

Occupation Mechanical Engineer

EIJI TOYODA

5#

LEAN PIONNER

• SonofSakichi Toyoda,founderofToyota,and2nd PresidentofToyotaMotorCompany. Traveledin1929toDetroittotourautomobileplantstolearnabouttheindustry

• AftertheWorldWarII,thecompanyfacedfinancialtroublesinthe50’s,soheinstalledwastereductionprinciplestoreducecostandincreaseefficiency.UsedJust-InTimeapproachtoturnaroundthecompany

Visionary converted Toyota into leading firm through lean techniques

Years 1895-1952

Hometown Tokyo, Japan

Occupation Mechanical Engineer

KIICHIRO TOYODA

4#

LEAN PIONNER

• Developtheconceptof“Jidoka”(automationwithahumantouch),whichmeansthatthemachinestopsitselfwhenaproblemoccurs

• FounderofToyotaMotorCompany.Heisreferredtoas"KingofJapaneseInventors"

• Developedtheconcept5Why:Whenaproblemoccurs,ask'why'5timestotrytofindthesourceoftheproblem

Founder of Toyota. Father of the Japanese Industrial Revolution

Years 1867-1930

Hometown Nagoya, Japan

Occupation Engineer

SAKICHI TOYODA

3#

LEAN PIONNER

• PeterDruckercalledTaylorasoneofthemostinfluencerofthe20th Century

• Focusedonworkimprovementsthoughprocessimprovementsandefficienciesoftimeandmotiontoobtainmaximumoutput.Dividedworkintoparts.

• KnownasTheFatherofScientificManagement

Leading expert in work efficiency through reduction of motion/parts

Years 1856-1915

Hometown Pennsylvania, USA

Occupation Mechanical Engineer

FREDERICK TAYLOR

2#

LEAN PIONNER

• FoundedFord in1903.Developedmassproductionofvehiclesusingassemblylinesandreducingwasteintheprocessandineveryoperationalarea.

• In1908createdtheModelT:1colortypecarforall• Vision:themanufactureofaninexpensive

automobilemadebyskilledworkerswhoearnsteadywages

Father of the mass production. Advocate of waste reduction

Years 1863-1947

Hometown Michigan, USA

Occupation Engineer

HENRY FORD

1#

top10 RANKINGLEAN PIONEERS

Jd’s

6

8

7

9

1

2

3

4

5 10

SakichiToyoda

Frederick Taylor

Henry Ford

Kiichiro Toyoda

EijiToyoda

TaiichiOhno

ShingeoShingo

JamesWomack

AnandSharma

Michael George

top10 FAMOUS QUOTESLEAN PIONEERS

Jd’s

52

Linkedin.com/in/jonathandonado

www.branded.me/jonathandonado

Twitter.com/donadosays

Bilingualseniorgeneralmanagementexecutivewithexpertiseininternational

businessandMergers&Acquisitions(M&A)

If you like the Flashcards, please give a ”Like” in SlideShare. It’s much appreciated !

o Education:- SeniorExecutiveFellow– HarvardUniversity- MBA– IESE

o Certifications:- SixSigmaBlackBelt(CSSBB)– ASQCertified- Agile(ACP)– PMICertified

Jonathan Donado

The Author

15Thank You