training manual 2012 - toshiba · maintenance training. our turbine maintenance training program...

Students have at their disposal:

• EHCandAVRSystemCabinets• InteractiveSimulator• 4OperatorStations• EngineeringStation• MaintenanceTool• Yourfacility’sSchematicsandDrawings

OurControlsTrainingCenteroffersbasicandcontinuingeducationforyoursteamturbineoperatorsandcontrolsmaintenancepersonnelfromknowledgeableAmericaninstructors.Withoutroutinedistractionsandinterruptions,theclassroomenvironmentenhancesthelearningexperience.

CTC Course OfferingsStandardfour-andfive-daycoursesaresummarizedbelow.Wearealsoabletoprovidecustomizedtrainingtosuityourneeds.

Advanced Operator Training TheAdvancedOperatorTrainingprogramprovidesin-depthinstructiononeveryphaseoftheToshibaSTGoperationthroughhands-onpracticeexercisesandsimulations.

Advanced Controls Maintenance Training – Site SpecificAdvancedControlsMaintenanceTrainingisgearedtowardexperiencedI&CtechniciansandengineersresponsibleformaintainingandtroubleshootingtheD-EHC/AVRsystem.

Advanced Controls Maintenance Training – Group SessionForthebenefitofnewemployees,orplantsthatotherwisecannotmeetourtwostudentminimum,weofferquarterlyAdvancedControlsMaintenanceTrainingsessionsopentoallcustomers.Whileyourfacility’sschematicsanddrawingswillnotbeprovided,classeswillremainsmallenoughforparticipantstohaveone-on-onetimewiththeinstructor.

CONTROLS TRAINING CENTER (West Allis, Wisconsin)ToshibaopenedthefirstControlsTrainingCenterinNorthAmericain2002.UsingToshiba’sFuchuTrainingfacilityinJapanasamodel,anextensiveclassroomfacility wasdeveloped,capableofaccommodatingeight students.Itincorporatesaninteractivesimulator abletoprovidehands-onpracticeforoperation,maintenanceandtroubleshooting.

TOSHIBA AMERICA ENERGY SYSTEMSTraining Center6623 West Washington Street West Allis, WI 53214Phone: 414.475.2800

Training Services

To support our growing number of North American customers, Toshiba America Energy Systems (TAES) offers specialized state-of-the-art training courses:

• InourControlsTrainingCenter(CTC)nearMilwaukee,Wisconsin;

• AtToshiba’sKeihinfactoryinYokohama,Japan;and

• Atyoursite.

To suit your needs, offerings include:

• Coursestailoredspecificallytoyourplant,

• OpensessionsatCTCscheduledquarterly,and

• On-sitecourseswithflexibleschedulingtocoverthemaximumnumberofoperatorshiftspossible.

Werealizethattravelcostsandtightschedulescanmakeitdifficult,ifnotimpossible,tosendemployeestoeitherfacility.Sowehaveaddedmoresitetrainingoptionstoourcurriculum.

General Orientation TrainingRecommenedforlessexperiencedemployees.ThistrainingpackageprovidesgeneralinformationfortheSteamTurbine/GeneratorSystemandauxiliaryequipmentsuppliedbyToshiba.

On-Site Operator TrainingThisin-depthprogramsendsanexperiencedAmericaninstructortoyourplantforthreedaysforclassroomtrainingandpresentations.Toaccommodateyourshifts,thecoursecanbeconductedatvarioushourstohelpthemaximumnumberofemployeeshaveanopportunitytoparticipate.

Advanced Controls TrainingInadditiontotheAdvancedControlsMaintenanceTrainingcourseofferedatourfacilityinWestAllis,wecanalsoprovideAdvancedControlsTrainingatyoursite.Thisclassroom-stylesettingcoversthesameprinciplestaughtinourControlsTrainingCenterwithoutthesimulatedexercises.

Maintenance TrainingOurTurbineMaintenanceTrainingprogramfocusesonprovidingsitepersonnelwiththeskillstomoresafelyandefficientlymaintainyourToshibaequipment.Thesethree-andfive-daycoursesareintendedtohelpprovideoptimumlifeexpectancy oftheToshibaSteamTurbine/Generatorandassociatedauxiliaries.

SCHEDULINGWearehappytodiscussyourparticularneedsandincorporatethemintoourcurriculum.Ifyouhaveany questionsfeelfreetocontactyourKeyAccountManager.

Toshiba also offers state-of-the-art turbine engineering and generator engineering training at our Keihin Product Operations facility approximately 30 minutes from Tokyo. The lecturers are actual senior specialists from each area, and typical course contents for these 5-day courses include:

• Technicalseminarsbykeyspecialistsinturbineandgeneratortechnology

• GroupQ&Asessions

• Toursoftheturbineworksandvalveandheatexchangerequipment

Customersarealsowelcometoprovideinadvanceanyplantspecificquestionsthattheyhaveforone-to-onediscussionswiththeToshibaSpecialistsduringtheOpenForum.

OVERVIEW OF TOSHIBA TRAININGAppropriate operator, controls and maintenance training is essential to proper plant operations.

ONSITE TRAINING

JAPANToshiba turbine and generator engineering courses (Yokohama, Japan)

CURRICULUM (Training Programs)

COURSENAMEGeneral

Orientation

On-Site Operator Training

Advanced Operator Training

Advanced Controls Maintenance

Training

Advanced Controls Training

C900 Advanced Controls

Maintenance Training

Maintenance Training

Location Site Site MKE Site MKE Site Site

Days 5 3 4 5 5 4 5

MaximumClassSize 20 10 8 8 8 6 8

D-EHCSystem

HowtoUsetheMaintenanceTools X X X X

HowtoChangeSetValuesforSystemController X X

HowtoGetErrorLogforSystemController X X X X

HowtoGetErrorLogforHMI X X X X

HowtoUnderstandDrawings X X X

HowtoBoot-uptheD-EHC X X X

HowtoDetectFailOriginforD-EHC X X X

HowtoInstallandSet-upNewOPS X

I/OStaticTestProcedures X

ValveCalibrations X

EquipmentOrientation

SteamTurbineConstruction X X X X

SteamTurbineandAuxiliaries X X X X

FundamentalsofElectricalGeneration X X X

Brushless/StaticExcitationSystem X X X X

GeneratorCoolingSystems/Hydrogen X X X X

StatorCoolingWaterSystems X X

SealOilSystems X X X X

AVRSystem

OutlineofD-AVRSystem X X X X X X

OutlineofD-AVRHardwareConfiguration(controlcabinet)

X X X X

ExplanationofD-AVROperation X X X X X

HandsonD-AVROperation X X

HandsonAbnormalOperations/Exercise(Simulator)

X

ExplanationofD-AVRAlarm X X X X X

HowtoOperateWhenFailuresOccur X X X X

EachPCBsFunctionandSpecification X X

HowtoBoottheD-AVR X X

HowtodetectFailOrigin X X

Operations

NormalShutdown/Exercise X X

EmergencyShutdown/Exercise X X X

TurbineandGeneratorOperations X X

OperationalLimitations X X

StartupOperations X X

FieldTourforSystemWalkDowns(asneeded) X

ShutdownOperations X

RoutineTestProcedures X

Troubleshooting X X

K-TECTRAINING TurbineEngineeringCourse

GeneratorEngineeringCourse

TurbineWorksTour XTurbineUpgradeTechnologies XCondenser&HeatExchangerDesign&Maintenance XTurbineControlDesign&Maintenance XTurbineMaintenance XSteam Valves & Heat Exchanger Works Tour XMaterialsforSteamTurbines XStructuralDesignofTurbineComponents XInspectionTechniquesforTurbinePlant XTurbinePlantLifeAssessment XTurbineRotorVibration XBalancingExercise XOpen Discussion X XIntroductiontoGeneratorTechnologyUpdate XOperationCapabilityandMonitoring XGeneratorShopTour XGeneratorRegularMaintenance XGeneratorAuxillarySystemRegularMaintenance XGeneratorInspectionTechnology XGeneratorPreventativeMaintenance XGeneratorExcitationControlSystemDesign&Maintenance XShop Tour XGeneratorDeterioration XGeneratorUpgrades XGeneratorRotorVibration X