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Maximized plant performanceSami RiekkolaValmet
Valmet Industrial Internetsolutions for Energy
Taking performance forward together
Valmet Industrial Internet
Our Industrial Internet offering for Energy
1
2
3 References
4 Continuous evolution with Industrial Internet:
the way forward
Dialogue with data
10 October 2018 © Valmet | Customer Days 20182
1. Dialogue with data
Facilitating continuous development through unique expertise
We want to become the most desired Industrial Internet partnerfor our customers
10 October 2018 © Valmet | Customer Days 20184
Valmet develops its Industrial
Internet solutions building on
a unique combination of
process technology, services
and automation.
Industrial Internet solutions
Customer process
Valmetexperts
Valmet’s competence
network
How we serve our customers
Valmet Industrial Internet
10 October, 2018 © Valmet | Valmet Customer Days 2018
Customer mill or plant
Provides remote access to Valmet’s
expert network for
• On-demand expert support
• Monitoring and optimization
• Big data analysis
Valmet Performance Center Local Valmet experts,
Customer’s experts
• Assists operators and maintenance in daily work
• Collaboration channel to Valmet Performance Center
• A window to all Industrial Internet applications in control room
Data connectivity, Monitoring and analytical applications
Valmet Customer Portal
• In on-premise server or cloud environment
• Utilized by mill operators through Operations panel
• Utilized by the Performance Center experts to
support customers remotely or on-site
Valmet Operations Panel
• Reduced fuel and other operational costs
• Optimized energy and heat production
• Reduced downtime and unplanned stops
• Improved service and maintenance predictability
Results
Company level data
Mill and plant level data
Process and equipment data
A meaningful dialogue with data
• Combine process, environmental and business
data from different mill or plant systems
• Leverage our technology knowhow to develop
predictive diagnostics
• Utilize advanced analytics, artificial intelligence
(AI) and Valmet’s know-how to discover hidden
improvement potential
• Use the data driven foresight in daily process and
operations optimization
• Enable predictivity in response and speed of
troubleshooting through performance centers
Leveraging new data-driven opportunities
Today, customers are extensively utilizing ourIndustrial Internet capabilities
10 October 2018 © Valmet | Customer Days 20187
Valmetexperts
Valmet’s competence
network
Customer’s expert
Online connections
with customers
Performance
agreements with
remote connections
Co-creation of
advanced analytics
with customers
Boilers automated
with Valmet DCS
540420
81,000 90Advanced process
control installations
3501,000 Ongoing
420 Condition
monitoring (CM)
references with
over 81,000 I/O
tags
2. Our Industrial Internet offering for Energy
Performance solutions
• Advanced process controls
• Plant management applications
• Energy management solutions
• Process simulators
• Safety systems and solutions
Analyzers and measurements
• Power analyzers
– Corrosion reduction analyzer
– Valmet MR Moisture for moisture analysis
– Valmet Chip 'n' Bark Moisture Analyzer
• Boiler diagnostics and optimization
systems
Automation offering for energy
10 October 2018 © Valmet | Customer Days 20189
Industrial internet solutions
Automation services
Distributed Control System (DCS)
• Process controls
• Information management
• Condition monitoring
• Turbine controls
ge
Solution examples: Waste-to-Energy plant
Taking performance forward with automation
10 October 2018 © Valmet | Customer Days 201810
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Fuel data & logistics management
Combustion Optimization
DNA Turbine Controller
DNA WI Emission Monitoring
Performance & KPI Monitoring
Operations Panel
1
2
3
4
56 Valmet Industrial Internet technologies applied
Plant performance applications through Industrial Internet
10 October, 2018 © Valmet | Customer Days 201811
Performance optimization study
Advanced process controls
Applications
Operations panel
Performance center
• Performance optimization mapping
with customer
• Data analysis
• Solutions utilizing advanced analytics
• Payback estimation
• Combustion optimization
• Steam network optimization
• District heating optimization
• Cloud reporting and follow-up
• Performance and reliability apps
• Energy Management
• Fuel Chain Management
• User interface for collaboration
• Remote monitoring and support
• Data discovery
• Application support
Our APC offering for process optimization
10 October 2018 © Valmet | Customer Days 201812
Combustion optimizationMaximum load up to + 5%
NOX emissions up to -20%
Combustion optimization • Fuzzy logic applied to boiler combustion
• Maximizes boiler capacity
• Emission reduction
• Improves flexibility and efficiency
• On-line optimization of steam and electricity production
• Secures process steam supply and quality in disturbances
• Compensates load changes as economically as possible
• Reduces heat losses and improves supply temperature control
• Reduces pumping costs and improves pressure difference control
• Reduces fuel costs and improve coordination of load control
• Transparent on-line APC KPI monitoring in Valmet cloud
• APC/Performance expert support available via Performance Center
• Advanced analytics and data discovery services
Steam network optimization
District heating optimization
Remote KPI monitoring and support
Steam network optimizationauxiliary fuel consumption up to -50%
Accurate and transparent fuel chain management
Applications: Fuel chain management
10 October 2018 © Valmet | Customer Days 201813
Delivery
management
Contract
management
Order
management
User interface for
drivers
Applications
Valmet Fuel Database
Valmet DNA Fuel Data Manager
Tieto Forest Hub integrated with Valmet Industrial Internet
USERS
Transfer
protocol
Fuel
Supplier 1
Logistics
Laboratory
Fuel supplierLogisticsAuthoritiesSYSTEMS
Power plant
Valmet portal
Fuel
Supplier 2
Operations panel, user interface for collaboration
10 October 2018 © Valmet | Customer Days 201814
Challenges
End of the month is critical and time consuming to collect all
process and chemical information from production
One week’s work is needed to collect all the necessary data, enter
it in excel, and send it to authorities
Data has been collected manually by operators and sent via email
to the environmental engineer
Data must have been validated and calculated
Target
Collect all relevant information, simplify the sending and presenting
it to the authorities
Results
Key Performance Indicators for WtE power plant management
- amount of burned waste and follow up, emissions, consumption
of chemicals, own electricity usage
Time saving in reporting to environmental authorities
Case: Tampere Power Utilities,
Tammervoima
10 October 2018 © Valmet | Customer Days 201815
Performance reporting in a Waste-to-Energy power plant
“Every month it took five days to collect
information from separate plants to compile
environmental reports for the authorities,” Laura Laaksonen
3. References
Results for Kuopion Energia Oy, CHP plant
Valmet Performance Services & Combustion Optimization
10 October 2018 © Valmet | Customer Days 201817
ResultsIncreased maximum
steam production by
5%
Share of biomass
used as fuel
100%
CHP plant, Haapaniemi 3 power plant
- Two boilers in use, three turbines
- Main fuels: locally produced peat & wood residues
- 2016 performance agreement goal was to increase steam
production from 62 kg/s to 65 kg/s.
Before control optimization, the boiler design value was not easy to
increase. In co-operation with Valmet 65 kg/s was gained and even
66 kg/s has been achieved with a good fuel mix in optimum
conditions.
Samuli Räisänen
Operations Manager
Performance Limits
Design Target
Plant Manager Dashboard
An alarm is activated based on detected process deviations. Task-
specified dashboards are then used to find the limiting factor in the
machinery in real time. A specified machine is analyzed based on
collected data.
Case Turun Seudun Energiantuotanto,
Naantali, Finland
Valmet DNA Valmet Industrial Internet
Reminder: TSE @ virtual room
4. Continuous dialogue with data– the way forward
Valmet develops its Industrial
Internet solutions building on
its unique combination of
process technology, services
and automation.
Customer process
Valmetexperts
Valmet’s competence
network
We want to become the most desired Industrial Internet partnerfor our customers
10 October 2018 © Valmet | Customer Days 201821
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