an overview of hs2 railway systems with a focus on high

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An overview of HS2 railway systems with a focus on high speed track design Matt Hunt, Lead Track Systems Engineer, HS2 Ltd Permanent Way Institution, 19 May 2021

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Page 1: An overview of HS2 railway systems with a focus on high

An overview of HS2 railway systems with a focus on high speed track designMatt Hunt, Lead Track Systems Engineer, HS2 Ltd

Permanent Way Institution, 19 May 2021

Page 2: An overview of HS2 railway systems with a focus on high

Agenda

Project overview and where we are now

An overview of railway systems and high speed track design ‘hot topics’

Bringing it all together – approach to systems integration

1

2

3

Page 3: An overview of HS2 railway systems with a focus on high

London

Project overview and where we are now

Page 4: An overview of HS2 railway systems with a focus on high

HS2 Phase OneHS2 Phase 2aHS2 Phase 2bExisting network

Bringing Britain closer together

HS2 is now being built, it will form

the spine of our rail system.

• 345 miles of brand new high speed track will connect Birmingham, Manchester, Leeds and London.

• HS2 trains will also run on the existing network, serving towns and cities in the North West, North East and Scotland.

• HS2 will connect 30 million people and 8 of our largest cities, with 25 stops from Scotland to the South East.

Key facts

Page 5: An overview of HS2 railway systems with a focus on high

Building the railway

HS2 is being built in three phases. Current plans are for the full network to be complete by 2040.

Phase 2b

Phase 2a

Phase One

will link the West Midlands and London.

will extend the line to Crewe.

will complete the line to Leeds in the East and Manchester in the West.

www.hs2.org.uk 5

Page 6: An overview of HS2 railway systems with a focus on high

More

capacity

Cutting carbon

Better connectivity

Why HS2?

Page 7: An overview of HS2 railway systems with a focus on high

We’re making progressBalfour Beatty VINCI (BBV) will bring HS2 to the West Midlands International JV Align are integrating the railway to the

outskirts of London

EKFB made up of four civil engineering and construction companies are working in Buckinghamshire and beyond

SCS Railways will collaborate to deliver HS2 along the final journey to our southern terminus in Euston

Page 8: An overview of HS2 railway systems with a focus on high

Visuals for the proposed Birmingham Curzon Street station

Page 9: An overview of HS2 railway systems with a focus on high

Visuals for the proposed London Euston station

Page 10: An overview of HS2 railway systems with a focus on high

The operational challenge

Inspired by Tokaido Shinkansen

✓ 360 km/h 18 trains per hour: a high speed metro

✓ Sharing services with the existing network

✓ A growing desire to add more connections to the conventional network

✓ No realistic ‘degraded mode’ on the core section

✓ Different railway = different organisational approach needed

✓ Reliable, not being able to have ‘time on track’, safety, reliance on data and digital information

Page 11: An overview of HS2 railway systems with a focus on high

The delivery challenge

HS2 railway HS2 operations

Main Work Civils

HS2 stations Rolling stock Railway systems CRN Organisations Operations

Bridges HS2 stationsRolling stock –

captive Track

Tunnel and lineside E&M

Operational telecoms incl.

GSM-RNICC

Wider network works

Infrastructure manager

Operational design and procedures

ViaductsHS2 stations

systems

Rolling stock –conventional compatible

RailTraction and non-traction

power

Third party comms

Infrastructure maintenance

depots

On network works

Station operator

Maintenance

EarthworksPre-cast track slab system

Overhead catenary system

Control command and

signalling

Rolling stock depot(s)

Railway undertaking (Pass.) – WCP

Maintenance vehicles

TunnelsSwitches and

crossings

Engineering management

system

Railway undertaking

(Maint.)

Page 12: An overview of HS2 railway systems with a focus on high

An overview of Railway systems

Page 13: An overview of HS2 railway systems with a focus on high

It’s not all about Speed…

• Appealing journey times

• Passengers board and alight in 2 mins & clear platforms in 3 mins

• Tight compliance with timetable essential

High Reliability

High Speed

High Capacity• HS2 services operate onto the conventional network, which creates conflicts

between trains ‘merging’

• 50% of trains approaching HS2 will be outside a 3 minute path

• No gaps in the base timetable

• Target delay per train of 30 seconds on average on HS2

• Very difficult to operate degraded mode on the core route

Page 14: An overview of HS2 railway systems with a focus on high

What are Railway Systems?

Rail

Containment (Open Route)

Communications(Trains talk to each

other, use of handheld devices by

customers)

Tunnel Systems (Inc. CPD)

Containment (Tunnels)

Civil Infrastructure

Tunnels

Foundations & main Drainage

Temp. Power for Tunnel Systems

Ventilation, Lighting, Firefighting

Connection from National Grid

High Voltage Power

Command, Control and

Signalling

Depots & NICC

Switches and CrossingsSlab Track

. Track Systems

Lineside Mechanical and

Electrical

Train (Rolling Stock)

https://www.hs2.org.uk/documents/railway-systems-contracts-scope-overview/image courtesy of

Page 15: An overview of HS2 railway systems with a focus on high

Rolling Stock - Automatic Trains

Page 16: An overview of HS2 railway systems with a focus on high

Modelling flow

Tunnel Systems and M&E

Ventilation Control System

HEADHOUSE

Noise Attenuation

Airflow Sensor

Fan

Temperature Sensor

Fan Isolation Dampers

Shaft Building Management System – LAN, etc.

Shaft Fire Detection

Shaft Fire Suppression System

Leak Detection System

Fire Main Supply

Fan Variable Speed Drives

Shaft Earthing and Bonding

HV Distribution System

Data Network

Access Stairs and Lift

Route Wide Communications

Systems inc. Telephones

Cross Passage

Track Sump Crosspassage Door

Pumps & Pump Control Panel

· The tunnel ventilation system (excluding headhouse) is applicable to tunnels over 300m long· Tunnels are equipped with dividing walls and cross-passages spaced at 380m intervals

Long Tunnels Only Drainage System

Passenger ComsSafety Critical Coms

Portal

Porous Portal

Track Crossing

Rescue Area

Portal BuildingHorizontal Circulation

Access Road

Mai

nten

ance

Wal

kway

Emer

genc

y W

alkw

ay

Vertical Circulation

Eurobalise

Emer

genc

y W

alkw

ay

Wal

kway

Emer

genc

y W

alkw

ay

Wal

kway

Axle Counter

HS2 Remote Condition Monitoring

Interlocking System

Disconnection Box

Train Protection and Warning System

Hot Axle Box Detector

Automatic Train Protection Equipment

Slab Track

Fire | Power | Ventilation

Cut and Cover Cross Section

Rescue Area

Slab TrackSlab Track

· Cut and Cover Tunnels have a similar composition as bored tunnels with the exception of ballast track for natural drainage

25kV AT Feeder Cable

Leaky Feeder Cable (GSM-P)

Allocation for Future Cable Services

ETCS Marker Board

Tunnel Lighting

Traction Power Reinforcement Cabling

Signalling and Telecoms Equipment

Jet Fans

Drain

Fire Main

Tunnel Drainage discharge Pipework

Leaky Feeder Cable (GSM-R)

LV & Lighting Power Cables

Evacuation Walkway

Track access Ladder

UIC GC Kinematic Reference Profile

Catenary System

Handrail

Bored Tunnel Cross Section

Shaft LV Distribution System

Tunnel LV Distribution System

Access Control & CCTV

Shaft Building Services

(LV, HVAC)

HV Cables

HV Power

ETCS & Coms

OCS & Track

MWCC

Tunnel M&E

Proposed Contract Package

At NR Interface with HS2

MWCC

Ventilation Control System

HEADHOUSE

Noise Attenuation

Airflow Sensor

Fan

Temperature Sensor

Fan Isolation Dampers

Shaft Building Management System – LAN, etc.

Shaft Fire Detection

Shaft Fire Suppression System

Leak Detection System

Fire Main Supply

Fan Variable Speed Drives

Shaft Earthing and Bonding

HV Distribution System

Data Network

Access Stairs and Lift

Route Wide Communications

Systems inc. Telephones

Cross Passage

Track Sump Crosspassage Door

Pumps & Pump Control Panel

· The tunnel ventilation system (excluding headhouse) is applicable to tunnels over 300m long· Tunnels are equipped with dividing walls and cross-passages spaced at 380m intervals

Long Tunnels Only Drainage System

Passenger ComsSafety Critical Coms

Portal

Porous Portal

Track Crossing

Rescue Area

Portal BuildingHorizontal Circulation

Access Road

Mai

nten

ance

Wal

kway

Emer

genc

y W

alkw

ay

Vertical Circulation

Eurobalise

Emer

genc

y W

alkw

ay

Wal

kway

Emer

genc

y W

alkw

ay

Wal

kway

Axle Counter

HS2 Remote Condition Monitoring

Interlocking System

Disconnection Box

Train Protection and Warning System

Hot Axle Box Detector

Automatic Train Protection Equipment

Slab Track

Fire | Power | Ventilation

Cut and Cover Cross Section

Rescue Area

Slab TrackSlab Track

· Cut and Cover Tunnels have a similar composition as bored tunnels with the exception of ballast track for natural drainage

25kV AT Feeder Cable

Leaky Feeder Cable (GSM-P)

Allocation for Future Cable Services

ETCS Marker Board

Tunnel Lighting

Traction Power Reinforcement Cabling

Signalling and Telecoms Equipment

Jet Fans

Drain

Fire Main

Tunnel Drainage discharge Pipework

Leaky Feeder Cable (GSM-R)

LV & Lighting Power Cables

Evacuation Walkway

Track access Ladder

UIC GC Kinematic Reference Profile

Catenary System

Handrail

Bored Tunnel Cross Section

Shaft LV Distribution System

Tunnel LV Distribution System

Access Control & CCTV

Shaft Building Services

(LV, HVAC)

HV Cables

HV Power

ETCS & Coms

OCS & Track

MWCC

Tunnel M&E

Proposed Contract Package

At NR Interface with HS2

MWCC

Cross Passage Doors

images courtesy of

• Includes lineside LV power

Page 17: An overview of HS2 railway systems with a focus on high

London

Power Systems

National Grid

HV Distribution

Overhead Contact Lines

Pantograph

Motion

images courtesy of

Page 18: An overview of HS2 railway systems with a focus on high

HS2 Control-Command and Signalling System

Technology• European Train Control System

(ETCS) Level 2 Signalling• Automatic Train Operation (ATO)

GoA2• Advanced traffic management

Novelties• ATO on a high speed railway• Automated wheel-rail adhesion

management system• High levels of automation in Traffic

management

Contract Scope• Design, manufacture, install, test &

commission signalling and Traffic Management (TM) for HS2 Phase 1 &2A

• TM Phase 2B contractual option• Technical Support (up to 25 years)

Signalling particulars• Train detection: Axle counters• Most trackside – train messages

from RBC via GSM-R radio• 120 seconds plain line technical

headway

Page 19: An overview of HS2 railway systems with a focus on high

Railway Telecommunication

Fixed network Communication service:

• Communication links between trackside infrastructure (Signalling, HV Power, Tunnel Systems) and the Integrated Control Centre

Mobile Radio Services:

• Trackside to Train for operational voice comms and control system data (Signalling ETCS). GSM-R (Global Systems for Mobile Communication – Railway)

• Passenger Communication of a voice and data services. (Mobile Network Operators such EE, Vodafone, O2 and Three)

• Emergency services communication

StationTunnel

Control Center

Fibre Optical Cable Network

Fibre Optical Cable Network

Security EMSExternal Network

Tunel Fan

CCS

CCS

CCSS&C

Tunel Fan

CCS

CCSS&C

CCSS&C

Trackside Location

Trackside Location

Trackside Location

CCS

Traffic Management

Transmission Network

Point of Prescence

(PoP)

Page 20: An overview of HS2 railway systems with a focus on high

Depots and NICC

Image

Site RenderLatest Layout

Depot purposeIt is the facility that is capable of carrying out ‘heavy maintenance’ on HS2 trainsets including cleaning, servicing and routine repairs of the rolling stock and maintenance trains.

What is the Network Integrated Control Centre?The facility which will be coordinating and controlling the delivery of train service across HS2 network and live monitoring the infrastructure.

There are three depots for Phases 1 and 2a:• Washwood Heath (WWH) Depot and Network Integrated Control Centre (NICC) is situated to the south of the Birmingham spur,approximately 4 km to the northeast of Birmingham City Centre. • Calvert Infrastructure Maintenance Depot (IMD) Phase 1; situated approximately half way along the Phase One route, 80km fromEuston and 96km from Curzon St.• Stone Infrastructure Maintenance Depot (IMD) Phase 2a; situated 30km south of Crewe

Page 21: An overview of HS2 railway systems with a focus on high

High Speed Track SystemDesign

Page 22: An overview of HS2 railway systems with a focus on high

Introduction

The Contract for the Design and Supply of the Track System for the high speed sections of the route (up to 360km/h) has been awarded.

With thanks to colleagues at our partners:

Page 23: An overview of HS2 railway systems with a focus on high

Where does this fit in the wider procurement?

Track North

Track Central

Track Urban

Track Phase 2a

Switches & Crossings

Geographic Contract

Material Supply

Contract

Key

Rail

Pre-Cast Slab Track

Track Work Package

Ra

ilw

ay

Sy

ste

ms

Page 24: An overview of HS2 railway systems with a focus on high

Supply Contract Quantities

Open RoutePh1

• Embankment – 80km

• Cutting or at grade –60km

• Bridge/viaduct - 15km

Ph2a

• Embankment – 30km

• Cutting or at grade –30km

• Bridge/viaduct - 6km

• TOTAL: 221km

Tunnels (Standard) –

Bored• Chilterns Tunnel –

16.3km

• Long Itchington Wood Tunnel – 1.58km

• Whitmore Heath Tunnel –1.11km

• Madeley Tunnel – 0.67km

• TOTAL: 39.4km

Tunnels (Standard) – Cut

and Cover• Wendover Green Tunnel

– 1.19km

• Greatworth Tunnel –2.50km

• Chipping Warden Tunnel – 2.27km

• Long Itchington Wood Tunnel – 0.23km

• Burton Green Tunnel –0.52km

• TOTAL: 13.4km

Switches & Crossings (S&C)

• Urban – 80

• Central – 26

• North – 42

• Phase 2a – 22

• TOTAL: 170 units

Rail Expansion Devices (REDs)

• Urban – 18

• Central – 16

• North – 18

• Phase 2a – 23

• TOTAL: 75 units

Page 25: An overview of HS2 railway systems with a focus on high

Precast Approach

Key benefits:

• A 15 month programme opportunity has been identified for the Phase 1 route

• Quality control and site construction environment factors

• Replacement methodology

~£100m+ capital investment decision compared to ballasted track for Phase 1

5,160mm

2,4

00

mm

images courtesy of

Page 26: An overview of HS2 railway systems with a focus on high

London

Manufacturing Facility

A bespoke facility is planned to manufacture the HS2 track system

• Close to quarry source (reducing pre-manufacture material handling)

• Road Link

• Rail Link opportunity

This facility adds strategic

capability to the wider UK construction industry for

pre-casting materials

images courtesy of

Page 27: An overview of HS2 railway systems with a focus on high

Construction Method

images courtesy of

Page 28: An overview of HS2 railway systems with a focus on high

Completed System

image courtesy of

Page 29: An overview of HS2 railway systems with a focus on high

Track Alignment and Track

Quality

Earthworks Interaction

Sound, Noise and Vibration

Integration with Structures

(Bridges and Tunnels)

Track design ‘hot topics’

Page 30: An overview of HS2 railway systems with a focus on high

Track Alignment and Track Quality

• Design and Survey tolerances; how long into the programme do you facilitate alignment flexibility?

• Construction tolerances and installation quality – importance of wavelength (impact on ground borne sound, noise and vibration)

• Achieving very flat cant gradients and avoiding accumulated errors

• Operation and maintenance tolerances, adjustments to address long term heave/settlement

image courtesy of

Page 31: An overview of HS2 railway systems with a focus on high

HS2 SnakeGridTo minimise the effects of Earth curvature, design is undertaken in the HS2 SnakeGrid.

A seamless continuous distortion-free coordinate ‘space’, without zones or overlaps, defined for the HS2 Phase 1 and 2a corridor.

• 100.00m ‘in the grid’ is virtually identical to 100.00m ‘on the ground’

The HS2 SnakeGrid defines the engineering project grid for Railway Systems and Stations, Tunnels, Civils, Earthworks. Enabling seamless and precise integration of designs.

~60m difference in longitudinal length between London and Birmingham compared to Ordinance Survey

50 PPM is equivalent to 5cm distance distortion every km

Page 32: An overview of HS2 railway systems with a focus on high

Earthworks Interaction

Earthworks interaction is critical for high speed track dynamic design

Shear Wave Velocity (VR) requirement derived:

Where DS is design speed of the infrastructure, so DS of 360km/h = 100m/s therefore VR ≥160m/s

images courtesy of

64% critical speed

100% critical speed

Dynamic Amplification Factor

Page 33: An overview of HS2 railway systems with a focus on high

Earthworks Interaction

Heave and settlement are critical for high speed railways and more so for slab track

Risk based management tool will be used to process monitoring data from earthworks instruction to inform the decision to proceed with track installation

With precast slab track opportunities exist in accelerating track installations where

monitoring evidence supports doing so

𝑆2 − 𝑆1 = 2(𝑟𝑎 − 𝑟𝑎2 −

𝐿2

4)

Page 34: An overview of HS2 railway systems with a focus on high

Sound, Noise and VibrationTunnels and urban locations

• Ground Borne Noise

• Must measure and demonstrate (model) performance

Open Route

• Air borne noise

• Noise mitigation measures (barriers or matting)

Noise Sources Noise Mitigation Noise Receptors

Noise barrierLow level barrier

the importance of ‘acoustic’ frequencies 500Hz-2kHz for airborne noise

Page 35: An overview of HS2 railway systems with a focus on high

Integration with Structures

The design integration of the track system with structures (particularly viaducts) is a key area of design

• Limit vertical and horizontal displacements differentials at discontinues between decks or support slabs

• Low toe load fastenings and 112MPA tensile rail limit for slab track can be considered as a common approach for slab track but must ensure the worst load positioning/combination is used

• In tunnels avoid debonding; concreting works that interface with the Track System shall have a Rough surface as defined by BS EN 1992 and have an equivalent behaviour of c = 0,40 and µ = 0,7

Page 36: An overview of HS2 railway systems with a focus on high

Bringing it all together

Page 37: An overview of HS2 railway systems with a focus on high

Systems Integration – ‘System of Systems’

End State Operation

Page 38: An overview of HS2 railway systems with a focus on high

Capability and functionality

Performance outputs to be delivered by the railway, generally derived from sponsor’s requirements and constrained by environmental commitments.

(e.g. journey times, noise emissions, resilience to climate, system reliability)

Capability

Amount of illumination

Tasks or activities that the railway will perform in operation and maintenance.

(e.g. transitioning to/from the conventional network, setting a temporary speed restriction, managing possessions)

Functionality

On/off

Page 39: An overview of HS2 railway systems with a focus on high

Don’t Fix it

Reactive

Planned

Proactive

Preventive &

Predictive

Fix it after it breaks

Fix it before it breaks

Don’t just fix it, improve it

Good Asset Management

Remove failure modes by fixing the design so it needs less maintenance

Eliminate Defects

Improved Knowledge

Value Focused

Accurate scheduling

Monitor condition

Analyse System Performance

HS2 Approach

How does the system keep working?

Page 40: An overview of HS2 railway systems with a focus on high

Continuous Improvement as a UK Client

Culture of integrationCulture and behaviour is critical - Success in each element of programme does not guarantee programme success – everyone has a role in integration

Visible LeadershipVisible leadership and ownership of SI by the client organisation throughout delivery

Focus on end-stateLeadership needs to focus on the delivery of the operational end-state railway

Clear accountabilitiesAccountabilities and obligations for suppliers to be clearly defined in contracts – particularly at interfaces

Time for integration Planning enough time for integration after hand-over of infrastructure

Technology development riskDelivery of novel and innovative technology caries a high level of development risk – software delivery not to be underestimated

ChangeConstant change impacts integration – VE, new requirements, emerging design and interfaces

Key lessons taken from other large infrastructure programmes to influence HS2’s approach include:

Page 41: An overview of HS2 railway systems with a focus on high

Catalystfor growth

Health, safety & security standards

Skills & employment

Customer experience

Value for money

Capacity & connectivity

Sustainable & a good neighbour

The importance of HS2’s Strategic GoalsMax. train service (18TPH) Whole Life Cost Reliability of Service

Manage Noise

Minimise visual impacts

Less maintenance, less risk

You!

HS2 needs engineers to deliver the system

Page 42: An overview of HS2 railway systems with a focus on high

@HS2Ltd

@HS2Ltd

@High Speed Two

@HS2Ltd

@HS2Ltd

You can stay in touch with our

progress at www.hs2.org.uk

Page 43: An overview of HS2 railway systems with a focus on high

Copyright notice

The copyright for this presentation remains with HS2 Ltd.

It cannot be reproduced as a whole or in part without written permission from HS2 Ltd.

If required, please contact our Corporate Communications Team on 0207 944 6950.