aots training report presentation - idqc - erry w
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AOTS dataTRANSCRIPT
Report of AOTS Training of IDQC ProgramReport of AOTS Training of IDQC Program(Oct 21(Oct 21stst ~ Nov 3 ~ Nov 3rdrd, 2009), 2009)
Erry WahyudiErry Wahyudi
Quality Assurance SectionQuality Assurance Section
PT. Sumitomo Electric Wintec IndonesiaPT. Sumitomo Electric Wintec Indonesia
Sumitomo Electric WintecSumitomo Electric Wintec
Content of reportContent of report
Outline of training course.Outline of training course.
AOTS (Quality Management training)AOTS (Quality Management training)
WIN-Shigaraki (Learning M-Tan Delta)WIN-Shigaraki (Learning M-Tan Delta)
Training summary.Training summary.
Planning in Future.Planning in Future.
Sumitomo Electric WintecSumitomo Electric Wintec
Sumitomo Electric WintecSumitomo Electric Wintec
1. Outline of IDQC Training course.1. Outline of IDQC Training course.
Visit to Sumitomo Electric Wintec (Shigaraki Plant)Visit to Sumitomo Electric Wintec (Shigaraki Plant)Visit purpose :Visit purpose :Learn about M-Tan Delta test equipment4th Nov ~ 5th Nov 2009
1.1 Training Purpose1.1 Training Purpose
1. To become aware of the quality level demanded by Japanese companies,1. To become aware of the quality level demanded by Japanese companies,2. To deepen understanding of the basics of TQM activities as practiced by 2. To deepen understanding of the basics of TQM activities as practiced by Japanese companies, Japanese companies, 3. To acquire the QC problem-solving approach and tools for solving problems 3. To acquire the QC problem-solving approach and tools for solving problems related to quality,related to quality,4. To gain various viewpoints on the roles of managers in promoting quality 4. To gain various viewpoints on the roles of managers in promoting quality improvement activitiesimprovement activities
Held from 21st Oct ~ 3rd Nov 2009
ParticipantParticipant
There are 22 person participate in this There are 22 person participate in this trainingtraining
The background of participant is varyThe background of participant is vary
Level Manager Level Manager 12 12 personperson
Level SupervisorLevel Supervisor and Ass Spv.and Ass Spv. 10 10 personperson
And their business field from food And their business field from food industry until automotive industryindustry until automotive industry
Sumitomo Electric WintecSumitomo Electric Wintec
1. Outline of Training course.1. Outline of Training course.
1.21.2 Training ScheduleTraining Schedule
Sumitomo Electric WintecSumitomo Electric Wintec
MonthMonth Oct (10Oct (10 月)月) Nov (11Nov (11 月月 ))
Date 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5
IDQC Training in
AOTS – YKC
Off OffFactory
visitOff Off
Visit WINTEC
Shigaraki
Factory Visit :Factory Visit :1.1. Meidensha Corp, Numazu PlantMeidensha Corp, Numazu Plant2. NTN Corp, Iwata Plant3. Toyota Motor Corp, Tsutsumi Plant
a) TQM introductory b) Implementation of Policy
Management and daily managementc) Mind set of QC and QC problem
solvingd) SGA and manager rolee) Human error and manager rolef) QC problem solving approachg) Factory visit to:1. Meidensha Corp, Numazu Plant2. NTN Corp, Iwata Plant3. Toyota Motor Corp, Tsutsumi Plant
H) Practice training : make action plan/kaizen using QC problem procedure.
2.22.2 Training itemTraining item
Sumitomo Electric WintecSumitomo Electric Wintec
Sumitomo Electric WintecSumitomo Electric Wintec
Definition of TQM
Defin
itio
n o
f TQ
M
System
Method
Activity
Goal
All member join the activity
Optimize improvement procedure and QC technique
Policy management
Kaizen Activity
Quality assurance Activity
Customer satisfaction activity
Employee satisfaction activity
Society satisfaction activity/SCR
Manager focused activity
Achieve TQM Goal through collaboration of personal activity, SGA.
Quality improvement
Cost reduction
On time delivery
Safety
Increase morale
Environment preservation
a). TQM Introductorya). TQM Introductory
Company visitCompany visit• Most Japan company use systematic method to solve their
problem, they develop and implemented TQM, 5S, kaizen QC circle etc.
• Most of them use personal approach to solve the problem especially when they found human error. The first thing they do is ask is the standard available? is there any fool proof install?
AOTS Training• Overall training activity is good, easy to understand, mind
opening. The training material is useful for my daily job• Accommodation during training centre is excellent, we
Muslim are accommodate to practice shalat, for halal food, etc.
Shigaraki TrainingShigaraki Training• Basically my impression on Shigaraki factory is good, tidy,
and welcome.• The SCR is also good, they recently welcoming elementary
student to visit the plant.• The staff it self is helpful
4.14.1 Impression of TrainingImpression of Training
Sumitomo Electric WintecSumitomo Electric Wintec
5. Planning in Future5. Planning in Future
5.15.1 Planning.Planning.- Transfer the M-tan delta basic principle and procedure to
QC member.- Use procedure problem solving and QC technique on daily
job, especially when handling customer complaint.
Sumitomo Electric WintecSumitomo Electric Wintec
THE ENDTHE END
Sumitomo Electric WintecSumitomo Electric Wintec