apm30h&tmc11h&ibbs200d&ibbs200t(ver.b) installation guide-(12)

Upload: leonardo-fertmane

Post on 19-Oct-2015

60 views

Category:

Documents


4 download

DESCRIPTION

Material Huawei

TRANSCRIPT

  • HUAWEI TECHNOLOGIES Co., Ltd.

    APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B)

    Installation Guide

    Issue: 12Date: 2010-09-30

  • 1Content

    Specification of the CabinetsModules in the CabinetsInstallation ScenariosInstallation Tools1. Installation Procedure2. Installing the Cabinets3. Earth Grounding the Cabinets4. Installing the Optional Modules5. Installing the Cables6. Sealing the Cable Holes7. Installing the Batteries and their Cables8. Checklist for the Installation9. Checking the Power-On Status10. Appendix11. Change History

    2 3

    3 4

    56

    12 13

    16 26

    27 28

    30 31

    36

    Copyright Huawei Technologies Co., Ltd. 2010. All rights reserved.

  • 2Specification of the Cabinetsb

    Supporting 48 V 100 Ah backup power by connecting two 48 V 50 Ah battery groups in parallel.Supporting 48 V 184 Ah backup power by connecting two 48 V 92 Ah battery groups in parallel.

    48 V 50 Ah or 48 V 92 Ah battery group that can be maintained from the front

    Battery

    Excluding the batteries 70 kgCabinet weight

    Excluding the batteries 50 kgCabinet weight

    Including the cabinet frame, inner air circulation fan box, outer air circulation fan box, and core of the heat-exchanger.Excluding the customer equipment and batteries

    57 kgCabinet weight

    Cabinets

    Weight of the cabinet in full configuration

    Including the cabinet frame, inner air circulation fan box, outer air circulation fan box, core of the heat-exchanger, EPS subrack, and related cables.Excluding the BBU, customer equipment, PMU, PSUs, and batteries.

    72 kg

    Including the cabinet, one PMU, three PSUs, and one BBU.Excluding the customer equipment and batteries.

    91 kg

    Cabinet weight

    RemarksSpecificationItem

    The APM30H(Ver.B) series cabinets consist of the APM30H, TMC11H, IBBS200T, and IBBS200D.

    APM30H

    TMC11H

    IBBS200T

    Cabinet dimensions (excluding the TEC cool hood of the IBBS200T): 600 mm x 700 mm x 480 mm (W x H x D)

    IBBS200D

    TEC cooler hood (Depth: 206 mm)

  • 3Modules of the Cabinets

    Installation Scenarios

    DCDU-03

    EPS48100DPMU

    Junction box

    IBBS200D

    CMUA

    IBBS200T

    CMUA

    Power distribution box

    Power box of the heating film

    Power distribution box

    PSU

    CMUAHPMI CMUAHPMI CMUAHPMI

    Junction box

    DCDU-03

    Junction box

    APM30H (+24 V DC power supply)APM30H (AC power supply) TMC11H

    EPS

    In this document, the equipment appearance is for reference only. The actual equipment may differ from what is shown in the figures.

    Base

    Pole

    Base

    APM30H

    APM30Hor

    TMC11H

    IBBS200Dor

    IBBS200T

    IBBS200D

    APM30Hor

    TMC11H

    Wall

    APM30Hor

    TMC11H

    APM30HAPM30HAPM30Hor

    TMC11H

    IBBS200Dor

    IBBS200T

    IBBS200Dor

    IBBS200T

    IBBS200Dor

    IBBS200T

    IBBS200Dor

    IBBS200T

    IBBS200Dor

    IBBS200T

    IBBS200Dor

    IBBS200T

  • 4Installation Tools

    Insulated screwdriver Diagonal pliersScrewdriver (M3 to M6)

    Torque wrenchSocket wrenchWrench

    (32 mm capacity)

    Crimping pliers for power cables RJ-45 crimping pliers Wire cutter

    Rubber hammer Iron Wire stripper

    Percussion drill (16) Heat gun Level bar

    Long measuring tape CleanerMultimeter

  • 51 Installation Procedure

    Start

    Install the Cabinets on the Base

    Install the Cabinets on the Metal Pole

    Install the Cabinets on the Wall

    Earth Grounding the Cabinets

    Install the Optional Modules

    Install the Cables

    Seal the Cable Holes

    Install the Batteries and their Cables

    End

    Checking the Power-On Status

    Checklist for the Installation

  • 6a Installation the Cabinets on the Base

    2 Installing the Cabinets

    600 600 600

    480

    > 800

    > 300

    > 60

    > 300

    40 40

    52-60 mm

    90

    16

    Cast a concrete plinth.

    Mark the anchor points for the base. Use a hammer drill to drill holes.

    Maximum 120

    Cabinet dimensions and clearance requirements (unit: mm)

    Concrete plinth

    The height of the concrete plinth must meet the heat-dissipation and waterproofing requirements of the cabinet. The concrete plinth must be 200 mm higher than the ground, and the horizontal error must be within 5 mm when the plinth is cast.

    Do not use the hammer drill to drill holes on the concrete plinth through the holes on the base. In this way, the paint on the base may be damaged.

    Concrete plinth

    1. Install the base.

    Cabinet Cabinet Cabinet

    The values in the figure are not for the concrete plinth.The recommended distance between the cabinets is

    40 mm, and the maximum distance between the cabinets is 150 mm.

    If the Noise Reduction Module (NRM) is installed, the distance between the cabinets is 150 mm.

    Install the expansion bolt assemblies.

    Spring washer 12

    M1260 bolt

    Expansion tube

    Rubber mallet

    Remove the spring washer, flat washer, and bolt.

    Flat washer 12

    unit: mm

    434 352

    19

    600

    516

  • 7a Installation the Cabinets on the Base

    2 Installing the Cabinets

    Remove the front cover plate.

    Check the base level.

    Tighten the bolts.

    Install the bolt with the spring washer and flat washer.

    Adjust the base level by adding adjusting pads to the bolts between the base and the concrete plinth.

    Remove the baffle plates from both sides of the base (by removing the plate on the left as an example).

    Remove the baffle pieces from the back of the base.

    All the three cable holes on the base can be used for cabling. You can use the cable holes based on actual requirements.

    10

  • 8a Installation the Cabinets on the Base

    2 Installing the Cabinets

    2. Move the cabinet onto the base.

    Install the lifting lugs. Install the ropes.

    Do not damage plastic screws. Reserve them for later use.

    Maximum 90

    Plastic screw

    Lifting lug

    Move the cabinet onto the base. Remove the ropes and install the plastic screws.

    Before installing the plastic screws, clean the mounting holes to prevent scrap iron from entering.

    Choose the appropriate method to move the cabinets according to the condition on site. Here take the crane as an example.

    M1230 Bolt4

    By attaching the IBBS200D as an example, attaching the APM30H or the TMC11H or the IBBS200T to the base is the same.

    Gasket with an oblong hole

    Gasket with an oblong hole

    3. Secure the cabinet onto the base.

  • 9a Installation the Cabinets on the Base

    2 Installing the Cabinets

    4. (Optional) Stacking two cabinets. Remove the plastic screws (x4) from the top of the lower cabinet.

    M12x30 Blot (x4)

    Remove the cover plates (2) from the top of the lower cabinet.

    Stack the cabinets, and attach the cabinets with the bolts(4).

    To ensure the waterproof performance of the cabinet, keep well the cover plates for the round hole of the cabinet.

    Cover plate

    Gasket with an oblong hole

    Gasket with an oblong hole

  • 10

    b Installation the Cabinets on the Metal Pole

    2 Installing the Cabinets

    5. Install the U-shaped piece.

    3. Install the fastening bar.

    4. Move the cabinet on to the trapezoidal rack and attach them with the bolts.

    1. Installing the trapezoidal rack. 2. Remove the plastic screws (2).

    Pole

    Trapezoidal rack

    Fastening bar

    M12x30 Blot (x4)

    Gasket with an oblong hole

    Gasket with an oblong hole

    When the APM30H is installed on a metal pole, grease must be covered. For details, see Appendix e on page 35.

    Spring washer

    Flat washer

    Hold the cabinet when opening the door to prevent the cabinet from tipping over.

    M1230 Bolt2

    M1260 Bolt4

    The diameter of the metal pole on which the APM30H and TMC11H are installed ranges from 100 mm to 120 mm.

  • 11

    c Installing the Cabinets on the Wall

    2 Installing the Cabinets

    3. Installing the trapezoidal rack.

    Drawingtemplate

    1. Marking the anchor points 2. Install the expansion bolt assemblies.

    Unit: mm

    766

    138

    250

    280500

    Anchor points (6)

    5. Install the fastening bar.

    Fastening bar

    4. Remove the plastic screws (2).

    Bolt

    Spring washer

    Flat washer

    Expansion tube

    Trapezoidal rack

    M1260 Bolt4

    Wall

    6. Attach the trapezoidal rack and the cabinet.

    M12x30 Blot (x4)

    Gasket with an oblong hole

    Hold the cabinet when opening the door to prevent the cabinet from tipping over.

    M1230 Bolt2

  • 12

    7. Attach the fastening bar and wall.

    The PGND cables and signal cables cannot be bound or entangled. A certain distance must be reserved between them to prevent interference from each other.

    Principles for routing the PGND cables and the equipotential cables

    About the principles for earth grounding the cabinets, takes the following scenario as example.

    Fastening bar

    c Installing the Cabinets on the Wall

    2 Installing the Cabinets

    3 Earth Grounding the Cabinets

    Principles for earth grounding the cabinets:The upper cabinets are connected to the lower

    cabinets with the equipotential cables. The lower cabinets are connected with the

    equipotential cables. The cabinet below the APM30H is connected to the

    grounding busbar with PGND cables.

    APM30H

    Equipotential cable (16 mm2)

    PGND cable (16 mm2)

    Grounding busbar

    Wiring copper bar

    M1230 Bolt2

    Equipotential cable (16 mm2)

    Equipotential cable (16 mm2)

  • 13

    4 Installing the Optional Modules

    a Installing the SOU in the APM30H1. Specification of the SOU.

    3. Install the power cable for the SOU.2. Install the SOU.

    American standard

    European standard

    Multi-purpose UK standard

    Configured with the following four outlet types, the cabinets support different SOU types of different countries.The SOU is preferably installed in the bottom 1 U space of the cabinet.

    L2PGND

    N2

    SOU

    1. Install the Heater. 2. Install the power cable for the heater.

    If both the SOU and the heater are installed in the cabinet, the heater is installed above the SOU, that is, in the 1 U space next to the SOU.

    The heater is preferably installed in the bottom 1 U space of the cabinet.

    See Installing the Heater in the APM30H.

    b Installing the Heater in the APM30H

    c Installing the Heater in the TMC11H

    L0 N0 PE

  • 14

    4 Installing the Optional Modules

    d Installing the EMUA in the APM30H

    e Installing the EMUA in the TMC11H

    1. Install the EMUA.

    M6

    3. Install the signal cable for the EMUA.

    2. Install the power cable for the EMUA.

    EMUABBU

    Either the EMUA or the SLPU is installed.

    Information about the BBU, see BBU Installation Guide.

    LOAD7

    PWR1

    RS485

    COM OUT

    See Installing the EMUA in the APM30H.

    PWR1

    LOAD7 RS485 COM OUT

  • 15

    4 Installing the Optional Modules

    f Installing the SLPU in the APM30H

    Either the EMUA or the SLPU is installed.

    Information about the BBU, see BBU Installation Guide.

    1. Install the SLPU.

    M6

    3. Install the external dry contact monitoring and alarm signal cable

    2. Install the internal monitoring transfer cable for the SLPU.

    SLPUBBU

    EXT-ALM0

    OUT0

    Internal monitoring transfer cable connections:

    Mapping relationship between the pins in the input and output ports on the USLP2

  • 16

    5 Installing the Cables

    a bInstalling the Power Cables(-48 V DC)Installing the Power Cables(+24 V DC)

    NEG(-)

    Connect the power cables. Recover the protecting cap.

    +

    -

    Install the input power cable for the TMC11H Install the input power cable for the APM30H

    In this chapter, the color or the appearance of the equipment are for reference onlyThe actual equipment may differ from what is shown in the figures.

    The bending radius of the cable is not less than five times of the diameter of the cable.5

    The cables of different types must be routed in parallel or separated by special objects. 4

    Different types of cables must be separately routed and cannot be bound in the same bundle. Cables in each bundle or any two bundles cannot be entangled.

    1

    The cables must be bundled tightly and neatly. The jackets of the cables are not damaged. 2

    Labels or nameplates must be attached to the cables after they are installed. 3

    If the length of the power cable is insufficient, replace the cable rather than adding connectors or soldering joints to lengthen the cable.

    6

    General principles for routing the cables

    If the TMC11H (-48 V DC) is not configured, skip the section. If the TMC11H (+24 V DC) is not configured, skip the section.

    RTN(+)

    Remove the protecting cap of the power box of the DCDU-03.

    Connect the power cables. Recover the protecting cap.

    Remove the protecting cap of the power box of the EPS48100D.

  • 17

    c Installing the Power Cables (AC Power Supply Scenario)

    5 Installing the Cables

    L1

    PE

    Move the short-circuiting bar

    L2

    L3N

    PE

    L2NPE

    L1

    Power cable for the junction boxPower cables for the TMC11H

    TMC

    RTN(+)

    NEG(-) L3N3L N

    Connect the power cables.

    1. Install the input power cable for the APM30HRemove the AC protecting cap, open the AC input power box.

    L

    NPE

    200V Signal-phase AC mode

    200V Three-phase AC mode

    110V AC mode

    2. APM30H-TMC11H

    Recover the AC protecting cap, close the AC input power box.

    Short-circuiting

    bar

  • 18

    c Installing the Power Cables (AC Power Supply Scenario)

    5 Installing the Cables

    3. APM30H - IBBS200D/IBBS200T

    Either the IBBS200D or the IBBS200T is installed.

    LOAD3

    For details on how to assemble the easy power receptacle (pressfit type) connector, see "Appendix b" on page 32.

    Easy power receptacle (pressfit type) connector

    Power series 120 connector

    Add the power series 120 connector. For details, see "Appendix a" on page 31.

    APM30H:IBBS=1:2

    2. Power cables for the fan in the IBBS200D

    1. Power cables for the IBBS200D/IBBS200T

    BAT NEG(-)

    BAT RTN(+)

    FAN/TEC NEG(-)

    FAN/TECRTN(+)

  • 19

    c Installing the Power Cables (AC Power Supply Scenario)

    5 Installing the Cables

    LOAD2LOAD3

    From LOAD2

    From L1/N1

    From L2/N2

    L1 N1

    L2N2

    3. APM30H - IBBS200D/IBBS200T

    Must route the power cables for the heating films in the IBBS200Ds into the power box of the heating film from the top down.

    The power box of the heating film

    Prevent the wires from exposing out of the power box of the heating film.

    The power box of the heating film

    From LOAD3

    If the LOAD2 is already occupied, it is recommended that the fuse for the LOAD4 terminals be changed to meet the output MCB requirements for the IBBS. For details, see "Appendix c" on page 33.

    3. Power cables for the heating films in the IBBS200D

    4. Power cables for the TEC in the IBBS200T

    APM30H:IBBS=1:2

    FAN/TEC NEG(-)

    FAN/TECRTN(+)

  • 20

    Either the IBBS200D or the IBBS200T is installed.

    APM30H:IBBS=1:1

    2. Power cables for the fan in the IBBS200D / the TEC in the IBBS200T

    LOAD3

    For details on how to assemble the easy power receptacle (pressfit type) connector, see "Appendix b" on page 32.

    Easy power receptacle (pressfit type) connector

    Power series 120 connector

    Add the power series 120 connector. For details, see "Appendix a" on page 31.

    1. Power cables for the IBBS200D/ IBBS200T

    c Installing the Power Cables (AC Power Supply Scenario)

    5 Installing the Cables

    3. APM30H - IBBS200D/IBBS200T

    BAT NEG(-)

    BAT RTN(+)

    FAN/TEC NEG(-)

    FAN/TECRTN(+)

  • 21

    L1 N1

    L2N2

    3. APM30H - IBBS200D/IBBS200T

    3. Power cables for the heating films in the IBBS200D

    Must route the power cables for the heating films in the IBBS200D into the power box of the heating film from the top down.

    The power box of the heating film

    Prevent the wires from exposing out of the power box of the heating film.

    APM30H:IBBS=1:1

    c Installing the Power Cables (AC Power Supply Scenario)

    5 Installing the Cables

    The power box of the heating film

  • 22

    d Installing the Monitoring Signal Cables

    5 Installing the Cables

    When the signal cable is routed between cabinets, coil the extra length of the cable in the base if the cable is redundant.

    Principles for routing the monitoring signal cables

    1. APM30H+IBBS200D/IBBS200TAPM30H+IBBS200D APM30H+IBBS200T

    COM_OUT

    COM_485

    COM_IN

    COM_485

    COM_INCOM_OUT

  • 23

    d Installing the Monitoring Signal Cables

    5 Installing the Cables

    2. APM30H+2 IBBS200D/IBBS200TAPM30H+2 IBBS200D

    APM30H+2 IBBS200T

    COM_485COM_OUT

    COM_INCOM_IN

    COM_485

    COM_INCOM_OUT

    COM_INCOM_OUT

  • 24

    d Installing the Monitoring Signal Cables

    5 Installing the Cables

    3. 2 APM30H+2 IBBS200D/IBBS200T2 APM30H+2 IBBS200D

    2 APM30H+2 IBBS200T

    COM_IN

    COM_485

    UEIU

    MON0

    COM_INCOM_OUT

    COM_IN

    COM_485

    UEIU

    MON0

    COM_INCOM_OUT

  • 25

    d Installing the Monitoring Signal Cables

    5 Installing the Cables

    UEIU

    COM_485

    COM_IN

    COM_IN

    MON0

    4. APM30H+2 IBBS200D/IBBS200T+TMC11HAPM30H+2 IBBS200D+TMC11H

    APM30H+2 IBBS200T+TMC11H

    COM_OUT

    COM_INCOM_OUT

    UEIU

    COM_485

    MON0

    COM_IN

    COM_INCOM_OUT

    COM_INCOM_OUT

  • 26

    a Sealing the Cable Holes in the Cabinets

    6 Sealing the Cable Holes

    The cable module for the IBBS200D, IBBS200T, or APM30H is the same as that for the TMC11H.When two IBBS200Ds or two IBBS200Ts are installed in stack mode, the installation of the cable module in the upper

    cabinet is not required.

    Lead the cable through the cable hole with an aperture matching the cross-sectional area of the cable in order that the sealing is effective.

    2. Seal the cable holes with fireproof clay.

    Baffle pieceFireproof clay

    Baffle plate PVC corrugated pipe

    Fireproof clay

    Fireproof clay

    1. Close the cable holes on both sides and at the rear of the base.

    3. Install the front panel on the front of the base.

    Check whether the paint on the cabinet surface is damaged. If the paint is damaged, repair the damaged paint, read page 34.

    The PVC corrugated pipe is recommended for the cable led out of the cabinet.

    Baffle plate

    The fireproof clay can be used to seal the cable holes of the base. It cannot be used to seal the cable holes of the cabinet.

    b Sealing the Cable Holes in the Base

  • 27

    a Installing the Batteries

    7 Installing the Batteries and their Cables

    Battery MCB labeled BATEPS

    Before installing the batteries, set the battery MCB labeled BAT to OFF to disconnect the equipment from the battery. Finish the installation, set the BAT to ON.

    During the installation of the batteries, use insulated tools such as wrenches and screwdrivers, and do not reversely connect the positive and negative poles. Otherwise, the batteries may burn, and the operations may cause human injuries.

    Push the baffle plate upwards until it is contact with the screws, and then tighten the screws.

    Remove the protecting hood.

    Install the copper bar for series connections.

    Install the negative cable.

    Install the positive cable.

    Recover the protecting hood.

    Recover the protecting hood.

    b Installing the Power Cables for the Batteries

  • 28

    8 Checklist for the Installation

    All the bolts are tightened, especially for electrical connections. The flat washers and spring washers are completely and properly installed.

    6

    All the labels are complete, correct, and legible.11

    The space reserved for the user devices is covered by a filler panel.9

    The cabinet is neat and clean.7

    The cabinet door and the lock are functional. The gag lever post is tightened.10

    The installation position of the cabinet strictly comply with the engineering design.1

    When the cabinet is mounted on a wall, the holes of the mounting ears are aligned with the bolt holes. The mounting ears are placed against the wall securely.

    2

    When the cabinet is mounted on a metal pole, the pole fixtures are secure and reliable.3

    When the APM30 is installed on the floor, the base is securely installed.4

    The horizontal error of the cabinet is less than 3 mm and the vertical error is not greater than 3 mm.

    5

    The paint on the surface of the cabinet is satisfactory.8

    The redundant part of the power cable or PGND cable is stripped off rather than coiled.3

    All self-made PGND cables are copper-based and have proper wire diameters. No breaking device such as the switch and fuse is allowed for the electrical connection of the grounding system, and no short circuit is allowed.

    1

    According to wiring diagram of the power system, check whether the PGND cables are securely connected, whether the AC lead-in cables and internal cables are properly connected, and whether the screws are tightened. Ensure that no short circuit occurs in output and input cables.

    2

    The lugs at both ends of the power cable or the PGND cable are securely soldered or crimped.

    4

    a Checklist for the Cabinet Installation

    c Checklist for the Electrical Connections

    There are no fingerprints or other smears on the surface of the cabinet.1

    There are no unnecessary adhesive tapes or cable ties on the cables.2

    There are no adhesive tapes, cable ties, wastepaper, or packing bags around the cabinet.3

    All the stuff around the cabinet is neat, clean, and intact.4

    b Checklist for the Field Cleanliness

  • 29

    8 Checklist for the Installation

    c Checklist for the Electrical Connections

    The pressure relief valve of the battery is not transformed, and no liquid leaks.10

    The fans work properly. The fan in the IBBS200D rotates in a low speed in a normal situation. The outer air circulation fan in the IBBS200T stops in a normal situation (with the ambient temperature of lower than 30C), and the inner air circulation fan rotates in a high speed. The outer air circulation fan in the APM30H stops in a normal situation (with the ambient temperature of lower than 35C), and the inner air circulation fan rotates in a low speed.

    13

    The power cables for the batteries are connected to the positive and negative polarities correctly.

    11

    The exposed wires at the wiring terminals and the lug handles are insulated by the insulating tape or heat-shrinkable tube.

    5

    The flat washers and spring washers are well mounted to all wiring terminals.6

    The exterior of the battery is intact without any scratch, dent, or crack.7

    The shell of the battery is clean without any leakage trace.8

    The wiring post on the battery stands properly without any damage, and the post is not covered with any acid substances.

    9

    The voltage of the battery is normal. The voltage of a 2 V battery cell ranges from 1.8 V to 2.35 V. The voltage of a 12 V battery cell ranges from 10.8 V to 14.1 V.The total voltage of the batteries ranges from 43.2 V to 56.4 V.

    12

    The idle port that no cable is connected to is properly protected.7

    The cables are distributed in a way to facilitate maintenance and capacity expansion.4

    Both ends of each cable are legible. That is, both ends of the cable are labeled.5

    According to the APM30H capacity, ensure that all the MCBs are in normal status and the MCBs for the batteries are set to ON. When the mains works without voltage or with under voltage, the batteries can provide backup power for the APM30H.

    8

    The connectors of each cable are securely connected, especially those at the bottom of the cabinet.

    1

    All cables are neatly bound with cable ties, and arranged at even intervals, to proper tightness, and in the same direction.

    2

    The power cable and PGND cable are routed separately from other cables.3

    Extra cable ties are stripped off. All cuts are smooth without sharp projections.6

    d Checklist for the Cable Installation

  • 30

    9 Checking the Power-On Status

    Tighten the screw to fix the locking piece to prevent the lock from rusting.

    Lock

    Locking piece

    a bAC Power Supply Scenario -48 V DC Power Supply Scenario

    c Close the Door of the Cabinets

    The normal voltage range of the DC output power to the DCDU-03 is from:-43.2 V DC ~ -57 V DC The normal status of the indicators on the CMUA:RUN indicator: BlinkingALM indicator: OFF

    The normal status of the indicators on the PMU:RUN indicator: Blinking ALM indicator: OFF The normal status of the indicators on the PSU:Power indicator: Steady green Protection indicator: OFF Fault indicator: OFF The normal voltage range of the output power to the EPS is from:-43.2 V DC ~ -57 V DC The normal status of the indicators on the CMUA:RUN indicator: BlinkingALM indicator: OFF

    Start

    Power on the APM30H

    Are the LEDson the PSU/PMU

    normal?

    Is thevoltage of the

    EPS output power normal?

    Are the LEDson the CMUA normal?

    End

    Clear the fault

    Start

    Power on the TMC11H Clear the fault

    Is the voltage of the

    DCDU-03 output power normal?

    Are the LEDson the CMUA normal?

    End

  • 31

    10 Appendix

    L3

    L3

    a Assembling the Power Series 120 Connector

    L2L1=23~25 mm

    Use the crimping tool to press the end of the contact terminal on the conductor.

    Use the heat gun to heat the heat-shrinkable tube.

    Link the contact terminal to the power series 120 connector.

    L3=15~16 mm

    L1

    The heat-shrinkable tube cannot be exposed outside the power series 120 connector.

    Conductor

    Contact terminal

    Crimping tool

    Heat gun

    power series 120 connector

    Power series 120 connector

    Heat-shrinkable tube

    Contact terminal

    Retaining spring

    1. Material: power series 120 connector, contact terminal, heat-shrinkable tube, and cable.2. Procedure for adding the contact terminal

    Strip a part of the jacket off the cable so that the conductor with a length of L1 is exposed.

    When stripping the jacket off the cable, do not damage the metalconductor of the cable.

    Lead the cable through the heat-shrinkable tube, and then place the contact terminal on the exposed conductor.

    When placing the contact terminal on the conductor closely to the end of the jacket, ensure that the L2 part of the conductor which sticks out of the contact terminal should not exceed 2 mm.

    The contact terminal should contact the end of the jacket of the cable.

    heat-shrinkable tube

    heat-shrinkable tube

  • 32

    1. Material: Easy Power Receptacle (Pressfit Type) Connector, contact terminal, heat-shrinkable tube, and cable2. Procedure for adding the contact terminal

    Strip the jacket off the cable according to the scale on the equipment.

    Ensure that the edge of the wire is not split.

    Use a screwdriver to push the sliding block until the in-position mark is completely exposed.

    Insert the conductors into the holes. That is, insert the red cable connected to the positive pole into hole 1 and blue cable connected to the negative pole into hole 2.

    The conductor should be in the center of the holes.

    Push back the sliding blocks until they are in position. Then, check whether the conductors are secure by gently pulling the cables.

    7.5 +0.5.0

    Wire of the conductor

    Scale

    Hole for the conductor

    In-position mark

    Sliding block

    If the conductor slides outward or the wire of the conductor is exposed outside the hole for the conductor, remove the conductor, cut the split wires, and then strip the jacket and install the conductor again.

    10 Appendix

    b Assembling the Easy Power Receptacle (Pressfit Type) Connector

    The conductor is not perpendicular to the hole.

    The conductor is deviated from the center of the hole.

    The conductor is not perpendicular to the hole.

    The depth of the conductor into the hole should be not less than 11 mm.

    The conductor should be perpendicular to the holes.

  • 33

    c Replacing the Fuse1. Remove the extraction tool.

    2. Obtain the fuse from the case. 3. Replace the fuse by using the extraction tool.

    EPS

    EPS

    Remove the fuse by using the extraction tool

    Align the bulge on the extraction tool with the hole on the fuse

    Fuse

    10 Appendix

    Fuse

  • 34

    10 Appendix

    d Repairing the Damaged Paint1. Codes of color samples

    YB030

    YB026

    Huawei Color Code

    3010 light grey

    RAL7035

    Color Name

    Base

    Cabinets (including APM30H, RFC, TMC11H, IBBS200D and IBBS200T)

    Object

    Pontone 422U

    RAL7035

    International Color Code

    2. Operation of description

    The color of the surface of the repair area should be consistent with that of the surrounding area, without obvious edges and bulge. Scratches and damages should be covered properly. There should not be dropped paint.

    PolishingIn case the damaged area is stained or there is rust on the materials, the following step must be applied: Fine sand paper should be applied to polish the damaged area in order to remove the stain or rust.

    CleaningClean cotton cloth can be used to rub the stain or dust on the surface of the area to be polished or repaired.

    Paint repairBrushing paint of corresponding color should be applied according to the original coating. Prior to the repair, the paint should be shaken well. After that, use the small brush inside the bottle to absorb paint and evenly spread on the damaged area till the scratch/damage is covered. Note that the paint coating applied should be as thin as possible. Paint coating should not reveal any drops. The surface should be kept smooth.

    DryingThe surface of the repair paint should be placed in indoor temperature for 30 minutes. After that, subsequent operations can proceed.

    Quality

  • 35

    10 Appendix

    e Covering the Equipment with Grease1. Install the cable frame in the APM30H.

    2. Before installing the rubber blocks for leading out the cables, cover the surface and gaps of the blocks with grease evenly, and then insert the three blocks into the cable frame.

    3. Insert the rubber caps into the cable module after covering the caps with grease, and then cover the jackets of the cables with grease before leading the cable through the cable module.

    Grease When the APM30H is installed on a metal pole or on the wall, grease should also be covered around the four bolts which are used to attach the cabinet and trapezoidal rack.

  • 36

    10 Appendix

    f Checking the DIP Switches

    Check whether the PMU DIP status is correct.

    When the two PMUs are in the same monitoring line (MON0 or MON1), the monitoring address of the PMUs must be set to 3 and 4.

    PMU

    The monitoring address of the PMU is set to 3.

    The monitoring address of the PMU is set to 4.

    This describes the changes in the APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide.

    11 Change History

    09 (2010-06-30)

    Compared 09 with 08, Add the specifications of the bolts in the chapter of Installing the Cabinets.This is the eighth commercial release.

    10 (2010-07-15)

    Compared 10 with 09, 1. Add the scenarios of the cabinets in the chapter of Installation Scenarios.2. Add the scenarios of the power cables between the APM30H and IBBS200D or IBBS200T in the chapter of Installing the Power Cables (AC Power Supply Scenario)3. Add the scenarios of the cabinets in the chapter of Installing the Monitoring Signal Cables.4. Update the checklist for the installation.

    This is the ninth commercial release.

    11 (2010-08-25)

    Compared 11 with 10, 1. Update the power cable for the heater in the chapter of Installing the Optional Modules.2. Add the figure about mapping relationship between the pins in the input and output ports on the USLP2 in the chapter of Installing the Optional Modules.

    This is the tenth commercial release.

    12 (2010-09-30)

    Compared 12 with 11, 1. Add the diameter specification of the metal pole on which the Apm30H and TMC11H are installed in the chapter of

    Installing the Cabinets.

    This is the eleventh commercial release.

  • 37

    11 Change History

    03 (2009-12-30)This is the second commercial release.Compared V200R003_03 with V200R003_02,Update the information about how to install the cabinets.

    02 (2009-09-30)This is the first commercial release.

    01 (2009-08-10)This is the draft release.

    04 (2010-01-15)This is the third commercial release.Compared V200R003_04 with V200R003_03,Add the information about the SOU and the heater.

    05 (2010-02-25)This is the fourth commercial release.Compared V200R003_05 with V200R003_04, Add the information about SLPU.

    06 (2010-03-15)This is the fifth commercial release.Compared V200R003_06 with V200R003_05, Update the information about how to install the cabinets.

    07 (2010-04-10)This is the sixth commercial release.

    08 (2010-05-05)This is the seventh commercial release.Compared V200R003_08 with V200R003_07, Update the information about the bolts which are used to install the cabinets.

  • HUAWEI TECHNOLOGIES CO., LTD.Huawei Industrial Base Bantian Longgang

    Shenzhen 518129Peoples Republic of China

    www.huawei.com