applied centura rp epi system for nmos and pmos transistors nmos... · 2013-09-06 · external use...

22
External Use Applied Centura ® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D. Epitaxy Products Transistor and Metallization Products July 8, 2013 External Use Silicon Systems Group

Upload: others

Post on 21-Feb-2020

19 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

Applied Centura® RP Epi System

for nMOS and pMOS Transistors

Schubert Chu, Ph.D.

Epitaxy Products

Transistor and Metallization Products

July 8, 2013

External Use Silicon Systems Group

Page 2: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

Mobility Era Introduction

External Use

Page 3: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

3

PC era

Performance vs. power Low Power with High Performance

2000 2013 and beyond

Images Source: Device manufacturers public announcements and conference publications; Data sources: IBM Microelectronics, IBM, IC Insights

Higher

Materials

Intensity

3D FinFET

3D NAND

SOC

New materials

3D Scaling

Transistor Performance

Increase From Materials at each node

~15% ~90%

PC + MOBILITY era

2D Scaling

Silicon Systems Group 3

Page 4: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

Transistors are at the Heart

of High Performance

External Use

Page 5: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

Transistors are the Heart of High Performance

5

Source: International Roadmap for Semiconductors

CMOS technology includes both nMOS and pMOS type of

transistors each with their own optimization challenges

Passivation

Dielectric

Etch Stop

Dielectric Capping Layer

Copper Conductor with

Barrier/Nucleation Layer

Wire

Via Global

Semi-Global

Intermediate

Metal 1 Pre-Metal Dielectric

Tungsten Contact Plug

Silicon Systems Group

nMOS Type Transistor

pMOS Type Transistor

Page 6: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

Epitaxy Enhances Mobile Processor Performance

6

22/20nm 28/32nm 65nm 45/40nm 90nm 130nm

nMOS Transistor

pMOS

Epi

Silicon Systems Group

1ST GEN Multi-Touch,

Mobile Gaming

2ND GEN High-Res Display,

Video Chat

3RD GEN Voice Recognition, 1080p

Video, More Multi-Tasking

FUTURE Next Gen Voice Recognition,

Augmented Reality

Page 7: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

7

OXYNITRIDE

TRANSISTOR

HIGH-K

METAL GATE

TRANSISTOR

FINFET

TRANSISTOR

2005 2006 2007 2008 Current 1980’s 1990’s 2000

SELECTIVE EPI

TRANSISTOR

pMOS

Epi

nMOS

Epi FinFET

High-k/

Metal Gate

Poly/

Oxynitride

90nm 45nm 20nm

Future

Epitaxy plays a key role in transistor evolution

Evolution of the Transistor

Silicon Systems Group

Page 8: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

What is Epitaxy?

Why is it Needed?

External Use

Page 9: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

What is Epitaxy?

9

Epitaxial

Layer

Silicon

Substrate

Growing a

monocrystalline film

which takes on a lattice

structure and orientation

identical to the substrate

This enables a high-

purity starting point for

building a

semiconductor device

Silicon Systems Group

Page 10: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

Strain Engineering with Epitaxy

SiGe

Layer

Silicon

Substrate

Silicon Atom

Germanium Atom

Introduction of larger

atoms during epitaxial

deposition to induce

strain

Larger Lattice Constant

Smaller Lattice Constant A Germanium lattice is 4%

larger than that of Silicon

10 Silicon Systems Group

Page 11: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

Close Up View of Strain Engineering

Key to enhancing channel mobility

11 Silicon Systems Group

Page 12: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

Epitaxy Enhances Transistor Speed

without Increasing Leakage

12

1.E-09

1.E-07

1.E-05

1.E-03

100 300 500 700

On-State Current (mÅ/µm)

Off-S

tate

Cu

rren

t (m

Å/µ

m)

REFERENCE

SELECTIVE EPI

► 2X revenue in last 5 years

with >80% share

► <25 to >500 systems (2002-2013F)

>60% Drive Current

Improvement

Silicon Systems Group

Page 13: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

nMOS Epitaxy

THE FOCUS OF TODAY’S

ANNOUNCEMENT

External Use

Page 14: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

14

Helpful Strain in Transistors

with Selective Material Deposition

Increased

electron

mobility

through tensile

strain in nMOS

transistor

TENSILE STRAIN

nMOS CHANNEL nMOS Epi S/D nMOS Epi S/D

Achieved by incorporating smaller P or C & P atoms A Carbon atom size is 62% that of a Silicon atom

Silicon Systems Group

Page 15: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

nMOS Transistor Boost by Selective Epitaxy

180nm 130nm 90nm 65nm 45/40nm 32/28nm 22/20nm

15

Drive

Cu

rre

nt =

Sp

ee

d

Silicon Systems Group

Epitaxy contributes

20% of nMOS mobility

enhancement

@ 20nm

Source: Device manufacturers public announcements and conference publications.

Page 16: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

16

COMPRESSIVE

STRAIN ON

CHANNEL

INCREASES DRIVE

CURRENT

Benefits of Epitaxy in

Advanced Transistors

PRECISION

CHANNEL MATERIAL

ENABLES GATE

PERFORMANCE

RAISED SOURCE /

DRAIN EPI KEEPS

METAL CONTACT AWAY

FROM CHANNEL

Silicon Systems Group

Page 17: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

0

2

4

6

8

45nm 32/28nm 22/20nm 16/14nm 10nm

Ep

i S

tep

s

Epitaxy Delivers Transistor Speed with

Low Leakage

Oxynitride High-k Metal Gate FinFET Selective Epi

4X INCREASE

IN STEPS

► New Epi materials

will be key driver for

transistor speed

beyond 20nm

► Revenue doubled in

last 5 years with

>80% share

► >500 systems

shipped and

counting

17 Silicon Systems Group

Page 18: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

Leadership in Epitaxy

External Use

Page 19: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

19

2010 2000 2002 2004 2006 2012 2014F 2016F 2018F 2008

SELECTIVE EPI RP Epi

Si/SiGe

RP Epi

SiP/SiCP

Siconi

Pre-Clean

pMOS nMOS

BLANKET EPI ATM Epi

NEW MATERIALS EPI High Mobility

Channel Engineering

ATM: Atmospheric pressure

RP: Reduced Pressure

What’s Next: New Materials Epitaxy

Pure, Crystalline Films

for Building Transistors

Strain

Engineering

Silicon Systems Group

Page 20: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

20

Market Driving for New Channel Materials

Si Ge GaAs InAs InSb

Electron

Mobility

1500 3900 9200 40000 77000

Hole

Mobility

430 1900

III – V MATERIALS

Higher electron mobility for nMOS

Higher hole

mobility for pMOS

Higher speeds at lower power (lower supply voltage)

GROUP IV

Silicon Systems Group

Page 21: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use

R 140

G 140

B 140

R 220

G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

R 255

G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60

21

nMOS Epitaxy is

essential for

faster transistors

inside next-gen

mobile processors

nMOS Epitaxy boosts

transistor speed by the equivalent of

half a device node

without increasing

off-state power

consumption

Applied Centura® RP Epi

System for nMOS and

pMOS Transistors

Silicon Systems Group

Page 22: Applied Centura RP Epi System for nMOS and pMOS Transistors nMOS... · 2013-09-06 · External Use Applied Centura® RP Epi System for nMOS and pMOS Transistors Schubert Chu, Ph.D

External Use External Use Silicon Systems Group