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L 4 1 0 UVP-E

A1 RFRAME R E P A I R MANUAL

WINDOWS .......................................

CHAPTER 56

L I S T OF EFFECTIVE PAGES

Date

-

Nov 30/92

S e p t 30/88

Nov 30/92

S e p t 30/88

S e p t 30/88

S e p t 30/88

S e p t 30/88

S e p t 30/88

S e p t 30/88

S e p t 30/88

S e p t 30 /88

Nov 30 /92

S e p t 30/88

S e p t 30 /88

S e p t 30/88

S e p t 30 /88

S e p t 30/88

S e p t 30/88

S e p t 30/88

S e p t 30/88

C h a p t e r : 56 L I S T OF EYF. PAGES

1 Page ............... .

Nov 30/92 . . . . . . . . . . . . . . . . . . . . .

Date

s e p t 30/88

S e p t 30/88

~ e p t 30/88

S e p t 30/88

-

C h a p t e r S e c t i o n S u b j e c t

5 6 .OO.OO

Page

501

502

1001

1002

C h a p t e r S e c t i o n S u b j e c t

i

C h a p t e r : 56

L 41.0 UVP-E

A I R F W V E R E P A I R MANUAL

WINDOWS .......................................

CHAPTER 5 6

Page

LIST OF EFF. PAGES

L I S T OF EFFECTIVE PAGES

Dars Chap te r S e c t i o n S u b j e c t

P a g e Date

Page ............... S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . . . . .

L 410 UVP-E

AIRFRAME R E P A I R MANUAL

WINDOWS .......................................

CONTENTS . .

Page

56.00.00 GENERAL 1

General d a t a 1

Repair o r g a n i s a t ion 6

Dismantl ing t h e windows 101

Techn ica l s t a t e d e t e r m i n a t i o n 301

P i l o t ' s c o c k p i t wind s c r e e n r e p a i r 4 0 1

Passenger c a b i n g l a s s r e p a i r 403

Wind s c r e e n i n s t a l l a t i o n 501

L i s t of tes t equipment, j i g s ,

f i x t u r e s and t o o l s 1001

1 Page ........... S e p t 3 0 / 8 8 .............,..

L 410 UVP-E

AIRFRAME REPAIR YANUL

WINDOWS .......................................

Intentionally left blank

56-Contents ................ 2 Page ...........

Sept 3 0 / 8 8 ................

L 4 1 0 UVP-E

AIRFRAME R E P A I R MANUAL

GENERAL ....................................... r

1. GENERAL DATA

T h i s c h a p t e r compr i se s work p r o c e d u r e s f o r r e p a i r s / c l e a n i n g /

o f t h e p i l o t ' s c o c k p i t wing s c r e e n s and o f t h e pas senge r

c a b i n windows. The t e c h n i c a l d e s c r i p t i o n o f wind s c r e e n s

a n d windows i s e n c l o s e d i n t h e Main tenance Manual.

. . . . . . . . . . . 1 Pa&? s e p t 30/88 . . . . . . . . . . . . . . . .

L 4 1 0 UVP-E

A 1 RFRAME R E P A I R YANUL

GENERAL .......................................

FIG. 1 GLAZING OF THE PILOT'S COCKPIT WIND SCREENS

L e g e n d f o r f i g u r e - see t h e f o l l o w i n g page

2 ........... Page

L 4 1 0 UVP-E

AIRFRAME REPAIR MANUAL

GENERAL .......................................

Legend t o f i g u r e 1:

/1/ F r o n t wind s c r e e n , / 2 / Rubber s e a l i n g p r o f i l e , / 3 / wind

s c r e e n frame, / 4 / F r o n t wind s c r e e n frame, /5/ Screw, / 6 / Nut,

/ 7 / S i d e g l a s s , /8 / Rubber s e a l i n g p r o f i l e , /9/ Wind s c r e e n

frame, / lo / S i d e wind s c r e e n f rame, /11/ T r i a n g l e shaped s i d e

wind s c r e e n , / 1 2 / Outlook wind s c r e e n g l a s s , /13/ But ton ,

/ 1 4 / B a l l , /15/ Spr ing , /16/ Screw, /17/ Packing, /18/ P in ,

/19/ Nut, /20/ Washer, / 2 1 / Ring, / 2 2 / Frame, /23/ Screw,

/ 2 4 / Nut, /25/ Handle b u t t o n

3 Page ........... S e p t 30/88 ................

L 4 1 0 UVP-E

A1 RFRAME R E P A I R YANUL

GENERAL .......................................

F I G . 2 GLAZING O F THE PASSENGER C A B I N WINDOWS

- Legend for f i g u r e - see t h e f o l l o w i n g page

4 Page ........... S e p t 30/88 ................

L 4 1 0 UVP-E

AIRFRAME R E P A I R MANUAL

GENERAL .......................................

Legend t o f i g . 2 :

/ I / , / 3 / Outer g l a s s , / 2 / , /4/ Inne r g l a s s , / 5 / Rubber p r o f i l e ,

/ 6 / Spacer frame, / 7 / "Fako" t ape , / 8 / Packing, / 9 / Frame,

/ lo / Screw

5 . . . . . . . . . . . Page

L 410 UVP-E

AIRFRAME REPAIR YANUL

GENERAL .......................................

2. REPAIR ORGANISATION

I i e p a i r s , d i s m a n t l i n g and i n s t a l l a t i o n o f g l a s s e s s h a l l be

performed by an approved o r g a n i s a t i o n .

6 ........... Page Nov 3 0 / 9 2 ................

L 410 UVP-E

A1 RFRAYE RE PA1 R YANUAL

GENERAL .......................................

Name o f work: Dismantl ing t h e windows

S t e p . No. - 1.

Work items Tools s?.d materials

Perform d i smant l ing of t h e p i l o t ' s

c o c k p i t wind s c r e e n s excep t f o r t h e f r o n t

hea ted up windscreens and o f t h e

passenger c a b i n windows a c c o r d i n g t o t h e

Maintenance Manual.

10 1 Page . . . . . . . . . . . S e p t 3 0 / 8 8

L 4 1 0 UVP-E

AIRFRAME R E P A I R MANUAL

GENERAL .......................................

Intentionally left blank

Name o f work

- S t e p .

No.

On P a g e s :

Tools and materisls

1 0 2 Page ........... S e p t 30/88 ................

L 410 UVP-E

AIRF-YE R E P A I R YANUAL

!lame of Techn ica l s t a t e d e t e r m i n a t i o n / On Pages :

- S t e p .

No. - 1.

j 301, 302 j

Work i t e m s [ T O O L S and materials

I n s p e c t , w i t h t h e h e l p of t h e magnifying i ~ a g n i f y i n g g l a s s i

g l a s s w i t h t h e f o u r f o l d m a g n i f i c a t i o n t h e i w i t h t h e f o u r f o l d

s u r f a c e of t h e windows g l a z i n g of t h e

p i l o t ' s c o c k p i t /except f o r t h e f r o n t

h e a t e d wind s c r e e n s / .

The f o l l o w i n g d e f e c t s a r e p e r m i t t e d on t h e

g l a z i n g :

- h a i r s c r a t c h e s of 0 .04 rnrn d e p t h /bu t t h e

s c r a t c h i n g must n o t form a con t inuons

p a t t e r n / .

- f i n e s c r a t h e s o f 0.05 t o 0.1 mm dep th

o f 30 t o 60 mm l e n g t h of t h e maximum

number o f 10 s c r a t c h e s /a s c r a t c h

exceed ing 6 0 mrn i s cons ide red a s two

s c r a t c h e s /

- s i l v e r i n g on t h e max. a r e a o f 6 sg . cm

The f o l l o w i n g d e f e c t s can be r e p a i r e d

/ c l eaned / on t h e g l a z i n g :

- h a i r s c r a t c h e s and f i n e s c r a t c h e s ,

p rov ided t h e y apper i n a g r e a t e r number j

s p e c i f i e d above. 1

m a g n i f i c a t i o n

56 .OO.OO ................ 301 Page . . . . . . . . . . .

S e p t 30/88 ................

L 410 UVP-E

A 1 RFRAME REPAIR MANUAL

GENE RAL .......................................

Name Technical s t a t e determinat ion

Step I N o . . / Work items

Check, wi th t h e help of t he magnifying

g l a s s wi th t h e four f o l d magnif icat ion,

t h e s u r f a c e of t h e windows g laz ing i n

t h e passenger cab in .

The fol lowing found o u t d e f e c t s a r e

permi t ted on t h e g laz ing :

- h a i r s c r a t c h i n g of 0.04 mm depth /howeve]

t h e s c ra t ch ing should not form a

cont inuous p a t t e r n / .

- f i n e s c r a t c h e s of C.05 t o 0.1 rnm depth

- s i l v e r i n g over t he a r ea of max. 6 sq.cm

I t i s p o s s i b l e t o r e p a i r /c lean/ on t h e

g l a z i n g t h e fol lowing 'defects :

- h a i r s c r a t c h e s and f i n e s c ra t ches

provided they don ' t appear i n a g r e a t e r

number, t han spec i f i e d above.

On Pages :

301, 302 - -

Tools and materials

14agnifying g l a s s

wi th t h e fou r f o l d

magni f ica t ion

302 Page ........... Sept 30/88 ................

L 410 UVP-E

A I R F R A Y E R E P A I R YANUAL

GENERAL .......................................

Name of work: p i l o t ' s c o c k p i t wind s c r e e n

- Step.

No.

1.

2.

3.

r e p a i r

Vork items

Clean t h e damaged s p o t wi th t h e p o l i s h i n g

p a s t e VIAM No. 2 a c c . t o t h e SMTU 312 o r

a s i m i l a r p a s t e f o r o r g a n i c g l a s s c l e a n i n g

Apply t h e p o l i s h i n g p a s t e w i t h c o t t o n wool

tampoon.

Gr ina deeper s c r a t c h e s wi th f i n e emery

paper No. 600 /No. 400/ d ipped i n water

and t h e n c l e a n wi th t h e above mentioned

p a s t e .

Note:

Clean t h e f r o n t wind s c r e e n a c c . t o t h e

above work procedure a t l e a s t 5 t imes .

A f t e r t h e n e x t g l a s s s c r a t c h i n g r e p l a c e

t h e g l a s s .

A f t e r c l e a n i n g wash t h e g l a s w i t h warm

wate r of 4 0 " ~ max.

Max. 5% of t h e n e u t r a l soap c a n be added

t o t h e water.

A f t e r washing t h e g l a s s e s , p o l i s h them

w i t h a s o f t p i e c e of c l o t h / p r e f e r a b l y

w i t h f l a n n e l / .

On Pages :

4 0 1

Tools and naterials

? o l i s h i n g p a s t e

l IM4 number 2 a c c .

:o SMTU 312

:ot t o n wool

3ine emery paper

Jo. 600 /No. 400/

darm wate r , c l e a n

p iece of c l o t h

F lanne l c l o t h

56 .OO.OO ................ 401 Page ...........

S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .

L 110 UVP-E

A I R F R A M Z R E P A I R MANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

N a m e o f w o r k

- S t e p .

No. - Work items

Intentionally left blank

402 Page ........... S e p t 3 0 / 8 8

On Pages:

1-001s and ma t e r i a l s

L 4 1 0 UVP-E

A 1 RFRAX!E R E P A I R YANUAL

o f work : P a s s e n g e r c a b i n g l a s s r e p a i r

- S t e p .

So. -

1.

2.

3 .

-

Kork i t eas

' l e a n t h e damaged s p o t w i t h t h e p o l i s h i n g

? a s t e V I M 1 No. 2 a c c . t o t h e SMTU 312 o r

2 s imi lar p a s t e f o r o r g a n i c g l a s s

? o l i s h i n g .

4pp ly t h e p o l i s h i n g p a s t e - w i t h c o t t o n wool

tampoon ,:

: r ind d e e p e r s c r a t c h e s w i t h f i n e emery

paper No. 600 /No. 400/ d i p p e d i n wa te r

3nd t h e n smooth w i t h t h e above ment ioned

paste.

A f t e r c l e a n i n g , wash t h e g l a s s w i t h warm

water o f 4 0 " ~ max.

Yax. 5% o f t h e n e u t r a l soap c a n be added

t o t h e w a t e r .

A f t e r washing t h e g l a s s p o l i s h it w i t h

a s o f t / f l a n n e l / c l o t h

On P a g e s :

403

P o l i s h i n g p a s t e

VIA! number 2 a c c .

t o t h e SMTU 312

C o t t o n wool

Emery pape r No. 60(

Warm w a t e r , c l e a n

c l o t h

N e u t r a l s o a p

F l a n n e l c l o t h

- - . . . . . . . . . . . . . . . . 403

Page . . . . . . . . . . .

L 410 UVP-E

AIRFRAME R E P A I R MANUAL

GENERAL .......................................

Name of work

- S t e p .

No. - Work i t e m s

Intentionally left blank

4 0 4 ........... Page Sept 3 0 / 8 8 ................

On P a g e s :

Too l s and m a t e r i a l s

L 410 UVP-E

A 1 RF9AYE R E P A I R YANUAL

GENERAL .......................................

Name of work: Wind s c r e e n i n s t a l l a t i o n

S t e p . No. -

1.

Uork items Too l s and materials

?erform t h e i n s t a l l a t i o n of t h e wind

; c r e e n s e x c e p t f o r t h e f r o n t h e a t e d ones

in t h e p i l o t ' c o c k p i t and i n t h e passenger

:abin accord ing t o t h e Maintenance ~ a n u a l .

501 Page . . . . . . . . . . . S e p t 30/88 ................

L 410 UVP-E

AIRFRAME RE?AIR MANUAL

Work i terns

Intentionally left blank

5 0 2 ........... Page S e p t 3 0 / 8 8 ". .. . e . . e m . . . . .

--

On Pages :

Too l s and m a t e r i a l s

L 410 UVP-E

AIRFRAME REPAIR MANUAL

GENERAL ....................................... LIST OF TEST EQUIPMEXT, J I G S , FIXTURES AND TOOLS

W e i g h t , k g

P u r p o s e and main f e a t u r e s

Q ~ Y Per

roduct

" S e p t 30/88 ................

L 4 1 0 UVP-E

AIRFRAME REPAIR MANUAL

GENERAL .......................................

LIST OF TEST EQUIPYEYT, J I G S , FIXTURES AND TOOLS

Nomenc 1 a t u r e

1002 Page . . . . . . . . . . . Sept 3 0 / 8 8 ................

v e r a l l i ims . ,

rnm

W e i g h t , k g

Purpose and main f e a t u r e s

Q ty P e r

r o d u c t Remark