arti chemical industries (unit...

ARTI CHEMICAL INDUSTRIES (UNIT II)

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PRE-FEASIBILITY REPORT

1.0 EXECUTIVE SUMMARY

M/s Arti Chemical Industries is a project located at Plot No. E-21, Vilayat G.I.D.C.Tal: Vagra area of Bharuch district in Gujarat. M/s Arti Chemical Industries plan tomanufacture Different types of PVC Stabilizer & Lubricators.

The project falls under category ‘B’, section 5(f) of EIA notification 2006 andamendment thereof. The site is well connected with road and railway, nearest cityBharuch located at distance of 12.50 km. There is no forest, national park, wildlifesanctuary, eco sensitive areas in surrounding 10 km radius. The project doesn’t fallunder CRZ boundaries.

2.0 INTRODUCTION OF THE PROJECT BACKGROUND INFORMATION2.1 Identification of project and project proponent.M/s Arti Chemical Industries is a project located at Plot No. E-21, Vilayat G.I.D.C.Tal: Vagra area of Bharuch district in Gujarat The total area proposed by project is8400 m2.

M/s Arti Chemical Industries is promoted by Mr. Nainesh Shah. The promoter’s planto manufacture Different types of PVC Stabilizer & Lubricators.

2.2 Brief description of nature of the project.The project falls under category ‘B’, section 5(f) of EIA notification September 2006 andamendment thereof. Hence Environmental Clearance is applicable to the proposedproject.

2.3 Need for the project and its importance to the country and or regionThe demand for products intended to be manufacture is increasing in the country bysetting up this unit M/s. Arti Chemical Industries will be able to meet the demand ofvarious products locally. The unit will use good faith efforts to employ local people fromthe nearby villages depending upon the availability of skilled & un-skilled man-powersurrounding the project site. In operation phase, the proposed project would requiresignificant work force of non-technical and technical persons.

2.4 Demand-Supply GapThe gap between demand and availability of PVC Stabiliser & Lubricators is likely toincrease over the years. The growing demand and supply gap would require increasing


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emphasis to be given to the exploration and production sector. This calls for suchprojects which can help in bridging the gap.

2.5 Imports. Indigenous productionRaw materials purchase from indigenous production. This helps in the economicdevelopment of the country at some level.

2.6 Export PossibilityThe proposal does not involve any export possibility.

2.7 Domestic/export MarketsOur products have good demand in local / national markets.

2.8 Employment Generation (Direct and Indirect) due to the projectThe project will give direct employment to local people based on qualification andrequirement. In addition to direct employment, indirect employment shall generateancillary business to some extent for the local population. In operation phase, theproposed project would require significant work force of non-technical and technicalpersons.

3.0 PROJECT DESCRIPTION3.1 Type of project including interlinked and interdependent projects, if any.M/s Arti Chemical Industries is a project located at Plot No. E-21, Vilayat G.I.D.C.Tal: Vagra area of Bharuch district in Gujarat The total area proposed by project is8400 m2.

3.2 Location (map showing general location, specific location, and project boundary& project site layout) w i t h coordinates.

• Coordinate of the Project:

Latitudes Longitudes21° 46' 58.32" N 72° 53' 31.18" E


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Figure 1: Location


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Figure 2: Plant Layout

3.3 Details o f a l t e r n a t e s i t e s considered and the basis of selecting the proposedsite, particularly the environmental considerations gone into should be highlighted.No alternative site study will be carried out as proposed project will be located in awell-developed industrial Vilayat.Major factors involved in the selection of site are listed below:•Proposed project site is within the Vilayat Notified Area.•The project site is located on level ground, which does not require any major landfilling for area grading work.•Proximity to Raw Material suppliers.•Site is very well connected by road and railway.• Availability of Power, Water, etc.


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3.4 Size or magnitude of operation.The project is medium scale industry and plan to manufactur Di f ferent types ofPVC Stabi l i zer & Lubr icators . T h e p r o d u c t d e t a i l s a r e g i v e nb e l o w :

T a b l e 1 : P r o d u c t D e t a i l sSr.No. Name of Products Existing

(MT/Month)Proposed

(MT/Month)Total

(MT/Month)1 PVC Stabiliser Lead Base One Pack Powder* 100 -- 1002 PVC Stabiliser Calcium / Zinc Base One Pack Powder* 100 -- 1003 PVC Stabiliser Lead / Barium Base One Pack Powder* 25 -- 25

4 PVC Stabiliser Non Ferrous Liquid Stabilizer & PaintDrier* 100 -- 100

5 Tribasic Lead Sulphate -- 1000 10006 Dibasic Lead Phthalate -- 100 1007 Dibasic Lead Phosphite -- 100 1008 Lead Stearate -- 200 2009 Dibasic Lead Stearate -- 100 100

10 PVC Stabiliser (One Pack Stabiliser) -- 1000 100011 Calcium Stearate -- 200 20012 Zinc Stearate -- 200 200

*Note: The above Products (Sr. No. 1 to 4) are the blending & mixing product. We have receivedthe Consent to Established (CTE) from Gujarat Pollution Control Board, Gandhinagar dtd: 16 May2016. The product (Sr. No. 1 to 4) does not attract EC as No Chemicals Reaction occurs. The copyof CTE is enclosed with this Application.

3 . 5 Project description with process details (a schematic diagram, flow chartshowing the project layout, components of the project etc. should be given)Please refer Form 1, Annexure IV for process details.

3.6 Raw m a t e r i a l required a l o n g with estimated quantity, likely source, marketingarea of final products, Mode of transport of raw Material and Finished Product.We shall procure the raw material from domestic market by roads. Finished Product willbe transported using roadways.

Table 2: List of Raw MaterialsSr.No. Name of Products Existing

(MT/Month)Proposed

(MT/Month)Total

(MT/Month)1 Stearic Acid 6.00 853.00 859.002 Tribasic Lead Sulphate 48.00 -- 48.003 Lead Stearate 28.00 -- 28.004 Polyethylene Wax 2.00 30.00 32.00


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5 Bis Phenol A 5.00 -- 5.006 Calcite Powder 13.00 -- 13.007 Dolomite 6.00 -- 6.008 Calcium Stearate 55.00 -- 55.009 Zinc Stearate 35.00 -- 35.00

10 Calcium Hydroxide 5.00 21.00 26.0011 Calcium Carbonate 8.00 21.00 28.0012 Polymer Additives 1.00 -- 1.0013 Alkamizer 4.00 -- 4.0014 Barium Stearate 8.00 -- 8.0015 Paraffin Wax 1.00 80 81.0016 Barium Octate (14%) 10.00 -- 10.0017 Cadmium Octate (15%) 5.00 -- 5.0018 Zinc Octate (18%) 5.00 -- 5.0019 Potassium Octate (5%) 2.00 -- 2.0020 Calcium Octate (5%) 5.00 -- 5.0021 Lead Octate (18%) 10.00 -- 10.0022 Mineral Turpentine Oil 30.00 -- 30.0023 Epoxy Oil 10.00 -- 10.0024 Paraffin Oil 1.00 -- 1.0025 Ethyl Cellosolve 1.00 -- 1.0026 Methyl Tin 10.00 -- 10.0027 Butyl Tin 10.00 -- 10.0028 Butyl Stearate 1.00 -- 1.0029 Sulphuric Acid -- 100.00 100.0030 Lead Oxide -- 1363.50 1363.5031 Phosphoric Acid -- 12.40 12.4032 Phthalic Anhydride -- 19.70 19.7033 Zinc Oxide -- 25.60 25.60

3.7 Resource optimization / recycling and reuse envisaged in the project, if any,should be briefly outlined.Not Applicable

3.8 Availability of water its source, Energy/power requirement and source should begiven. Water Source:

The source of water for the project shall meet through GIDC Vilayat. Total waterrequirement for the proposed project will be 6.80 KLD. The total waste watergenerations from Industrial activity shall be Nil. 800 Lit/day domestic wastewater shallbe disposed through septic tank & soakpit. Details of water consumption and wastewater generation are given below.


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Figure 3: Water Balance

Sr.No. Description

Water Consumption(Lit/Day)

Waste Water Generation(Lit/Day)

Existing Proposed Total Existing Proposed Total

I Domestic 500 500 1000 400 400 800*

II Gardening Nil 500 500 Nil Nil Nil

III Industrial

a. Process Nil 5000 5000 Nil Nil Nil

b. Cooling Nil 300 300 Nil Nil Nil

Total 500 6300 6800 400 400 800*

Electricity Requirement:Electricity shall be obtained from DGVCL. Imported Coal will be used as a fuel forThermic Fluid Heater. The total power & fuel requirement for the proposed project aregiven below:

Table 3: Source of ElectricitySr. No. Source Existing Proposed Total

1. Dakshin Gujarat Vij CompanyLtd (DGVCL)

100 kw 400 kw 500 kw

2. D. G. Set (Stand by) -- 30 kva 30 kva

Table 4: Fuel Requirement

Sr.No. Description Fuel Existing Proposed APCM

1.Thermic Fluid Heater(6 lacs kcal/hr) – 1

ImportedCoal

Nil40 kg/hr

Bag Filter

2.Thermic Fluid Heater(6 lacs kcal/hr) – 2

40 kg/hr

3.D. G. Set – 30 kva

(Stand by)Diesel Nil 10 Lit/hr --


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3.9 Quantity of wastes to be generated (liquid and solid) and scheme for theirManagement/disposal. Waste Water generation & Management plan

The total waste water generations from Industrial shall be Nil.

Solid & Hazardous waste generation & Management planHazardous waste generated from the process & maintenance. Empty drums and bagsis hand over to authorize vender for further recycle. The Management of Hazardouswaste will be done as per Hazardous Waste Management Rules 2008.

Table5: List of Hazardous Waste

3.10 Schematic representations of the feasibility drawing which give information of EIApurpose.

Sr.No. Type of Waste Category Quantity Mode of Disposal

1 DiscardedDrum/Containers

33.3

425Nos./Month

(2.2 MT/Month)Sold to registered recycler

Bags with liner54,000

Nos./Month(5.40 MT/Month)

Sold to Recycler

2. Solid Waste (Ash) -- 5.80MT/Month

Sold to brick manufacturer orcement manufacturer


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4.0 SITE ANAYSIS4.1 Connectivity.

• Site is very well connected by road and railway.• Availability of water, power, etc.

Table7: Environment Settings

Sr. No. Particulars Details Distance (km)1 Nearest Village Aragama 1.92

2 Nearest Town / City Bharuch 12.503 Nearest Railway Station Bharuch 12.605 Nearest Highway SH 161 1.826 Nearest Airport Vadodara 68.70

4.2 Land Form, Land Use and Land OwnershipLand Form: Proposed project site is within the industrial area, Vilayat.Land use: Industrial purpose for project is to manufacture different types of PVCStabiliser & Lubricators.Land Ownership: Partner.

4.3 Topography (along with map).The topography map of the area shall be provided at a later stage.


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4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies(including area under CRZ)), shortest distances from the periphery of the project toperiphery of the forests, national park, wildlife sanctuary, eco sensitive areas, waterbodies (distance from HFL of the river),CRZ. In case of the notified industrial area, acopy of the Gazette notification should be given.• The project falls inside the notified industrial area, Vilayat. There is no forest, national

park, wildlife sanctuary, eco sensitive areas insurrounding10Km of the plantboundary.

• CRZ is not applicable to the project.

4.5 Existing InfrastructureNo existing infrastructure at proposed site.

4.6 Soil ClassificationIt shall be incorporated in EIA studies.

4.7 Climatic data from secondary sources.Proposed project site is fall under seismic zone–III which is not highly earthquake pronearea. The climate in this area varies from dry sub humid to moist sub humid. The rain fallis erratic, unimodal and monsoon temporally variable. Average annual rainfall of thearea is 712 mm.

4.8 Social infrastructure available.Depending on the growth of the company the required social infrastructure will beprovided.

5.0 PLANNING BRIEF5.1 Planning Concept (type of industries, facilities, transportation etc) Town andCountry planning/Development authority classification.Type of Industry: Different types of PVC Stabiliser & Lubricators.

5. 2 Population Projection• Bharuch District : 1551019 persons• Vagra Taluka : 100044 persons• Vilayat Village : 2203 persons


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5.3 Land use planning (break up along with green belt etc.)Table 7: Land Use Planning

Sr. No. Details of Land Proposed Area(Sq. m.)

1 Main plant Building (Production Area) 18502 Storage Area 15003 Utility area (Boiler & Cooling Tower) 3754 Administration and Lab 1906 Open space / Road 35657 Green belt Area 920

Total Area 8400

5.4 Assessment of Infrastructure Demand (Physical & Social)On the basis of the preliminary site visit, the infrastructure demand in the villages wasassessed on the basis of need and priority. Employment would be as per prevailingnorms of state government for skilled and unskilled people for the project activity.

5.5Amenities/FacilitiesProper site services such as First Aid, Canteen, Drinking Water, Maintenance Workshop,etc. will be provided to the workers. It is proposed to construct one room for labor.

6.0 PROPOSED INFRASTRUCTURE6.1 Industrial Area (Processing Area)Processing Area (Plant facilities, R&D, ETP Area and Utility Services)Area: 1850 m2.

6.2 Residential Area (Non Processing Area)Non Processing Area (Greenbelt, Raw material storage area, Admin and open area).Area: 2985 m2.

6.3 Green BeltTotal 920 m2 land area at site;

6.4 Social InfrastructureDepending on the growth of the company the required social infrastructure will beprovided.


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6.5 Connectivity (Traffic and Transportation Road/Rail/Metro/Waterways etc)Road and railways are very close to the working site. There is no proposal to make anynew kind of connectivity.

6.6 Drinking water Management (Source &Supply of water)Water for drinking and operations will be 6.80 KLD, which will be met from GIDC Vilayatwater pipeline.

6.7 Sewerage SystemDomestic waste water will be treated into septic tank followed by soak pit.

6.8 Industrial Waste ManagementNot Applicable

6.9 Solid Waste ManagementAsh will be generated and will be sold to brick or cement manufacturer.

6.10 Power Requirement & Supply/SourceElectricity shall be obtained from DGVCL. The total power requirement for theproposed project is 500 kw.

7.0 REHABILITATION AND RESETTLEMENT(R & R) PLAN7.1 Policy to be adopted (Central/state) in respect of the project affected personsincluding homeoustees, landoustees and land less laborers.Not Applicable because the project site within the Vilayat GIDC.

8.0 PROJECT SCHEDULE &COST ESTIMATES8.1 Likely date of start of construction and likely date of completion (Time schedule forthe project to be given).We shall start construction after getting environmental clearance and consent toestablish from SPCB.

8.2 Estimated Project cost along with analysis in terms of economic viability of theproject.Total Project Cost for project activity is Rs. 1600 lacs.


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9.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)9.1 Financial and social benefits with special emphasis on the benefit to be localpeople including tribal population, if any, in the area.The project will be prove time by time for beneficial to the people as the companyprogress and expands its activity. By CSR activity company management willcommitted to improve infrastructural facilities for the local people like Educationalfacilities, Medical facilities, and Transportation facilities etc. as well the local peopleespecially tribal population will be taken as employers which will improve the socioeconomic environment of the area.

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