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ASPHALT PRODUCTION TECHNOLOGIES

Sandry

PRODUCTION QUALITY

As the f rst process o steel mater used the s subjected ta sandblas g (Sa 2 Y2). After me -

cal cut and sandblasted are cleaned uspec al s Parts ch are not subjected taprocess are coated (80µm). Parts wh ch be subjected ta w process are pre-coated (40µm) lea ng the necessary surface tor w All these processes are completed 8 hours ta prevent corro on. processes are over, the parts are re-cleaned, heated and pre-coated 80µm aga or

The process wh s 50µm u acr arts n an oven at 60 ·c.

Our rocesses are cer d N 1090-1, EN1090-2(EXC3) and TS EN ISO 3834-2.The q system process starts from the raw mateacceptance of and t s y a

eld and che tests conducted at E-MAK Q ta EN 10025 standards. All a re approved by WPQR's ssued ta EN ISO 15614-1 standard as a result of tests made byprepares WPS's

Our eng rs to TS EN 15609 standard. All our

welders have 287-1 standard from an acc to be weld ar tapre process to EN ISO 9692 standards. Surfaces subject t are carefully cleaned from grease, rust, pa nts and so on. Cleaned s are exposed ta

to EN 1011-2. Weld ware selected carefully and ta EN ISO 14341 standard processes are controlled betore, du and

d mon ored by en eers. ef s

appl ta T process s approved after an eye TS EN ISO 17637,

to EN 3452-1, ac g ta TS EN 17638 and ultrata EN ISO 17640 standards a t not allowed

for any p to moveta the next process step w hout the approval of the

ASPHALTPLANTS

aAssembl ow spacesE

ty 240-300 t/h

Easy transporssembly

E

ty 80-240 t/h

tye r

ty 200-240 t/h

ty

evety 260-350 t/h

Totall owerty

ty 200-350 t/h

DRYER

E-MAK dryers provide efficient aggregate drying andheating due to the specially designed angled shelveswithin the dryer with optimum heat transfer surface andminimum fuel consumption. The body and drive rings areheld together with no welding (using bolts only) which avoiddefects due to high and sudden temperature changes. Thedryer is manufactured using durable and heat resistantmaterial. Dryer rings and rollers are made of special and longlasting forged steel.

,, Low fuel consumption and high drying efficiency under the heaviest conditions

AUTOMATION SYSTEM E-MAK software and hardware systemsare prepared especially according to clientsdemands, requirements, working conditions(geographical environment, climate, fuel to be used etc.)and manufactured to operate the asphalt planteconomically and efficiently.

Hardware � Full automatic control via main PLC

� Special PLC to ensure work safety

� BUS connection system with PLC systems

� Ergonomic, quick, easy, user friendly screens

� A monitor shows all on/off status, malfunctions etc., second monitor shows all motors currents and temperature values

� High quality, heavy duty - minimum IP55 components are used for field automation

� Control cabin is container type, insulated, has double glass windows, air-conditioned and anti static flooring

� Control cabin with separate rooms for both operator and panels

Software and Process Control � Process control recording and monitoring

with SCADA software � Special programme for reports and graphical outputs

� Cold silos feed flow is adjusted automatically according to mixture proportions and corresponding hot aggregate silo level measured via continuous level sensors (radar)

� Required process parameters are evaluated, monitored and automatic controls are carried out accordingly. Heat monitoring thermocouples and infrared heat sensors, material level radars, capacitive sensors, motorized level sensors and level switches, air-pressure and vacuum monitoring sensors and moisture sensors are used to control production processes.

� E-MAK's automation remote control system supports asphalt plants assembled throughout the world

� E-MAK remote control system enables service support throughout the world.

M.Nezir GencerE-MAK Chairman of the Board

The brand of innovation and reliability

E-MAK has the right to change technical data and specification with out notice.

info@e-mak.com e-mak.com +90 224 248 90 71

MACHINE CONSTRUCTION INDUSTRY&TRADING CORP.