asset optimization overview - asia energy

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Page 1: Asset Optimization Overview - Asia Energy
Page 2: Asset Optimization Overview - Asia Energy

Emerson: $13.8 Billion In Revenues With Over 60 DivisionsEmerson: $13.8 Billion In Revenues Emerson: $13.8 Billion In Revenues With Over 60 DivisionsWith Over 60 Divisions

Page 3: Asset Optimization Overview - Asia Energy

Emerson OverviewDate: 20-Apr-01, Slide 3

Emerson Business UnitsEmerson Business UnitsEmerson Business Units

Page 4: Asset Optimization Overview - Asia Energy

Global Market and Technology LeadershipGlobal Market and Technology LeadershipGlobal Market and Technology Leadership

#1 Compressors#1 Controls#2 Thermostats#2 Valves#2 Motors

#1 Compressors#1 Controls#2 Thermostats#2 Valves#2 Motors

#1 Alternators#1 Industrial

Motors

#1 Alternators#1 Industrial

Motors

#1 AC & DC PowerSystems

#1 OEM Embedded Power

#1 Precision ClimateSystems

#1 AC & DC PowerSystems

#1 OEM Embedded Power

#1 Precision ClimateSystems

#1 Control Valves#1 Measurement

Devices#2 Systems &

Solutions

#1 Control Valves#1 Measurement

Devices#2 Systems &

Solutions

#1 Plumbing Tools

#1 Plumbing Tools

#1 Storage Solutions

#1 Storage Solutions

#1 Fractional Motors

#1 Fractional Motors

#1 Garbage Disposers

#1 Appliance Components

#1 Garbage Disposers

#1 Appliance Components

Page 5: Asset Optimization Overview - Asia Energy

Emerson Growth ThroughTechnology LeadershipEmerson Growth ThroughEmerson Growth ThroughTechnology LeadershipTechnology Leadership

24%

32%

0%

10%

20%

30%

40%

1993 2003Engineering & Development

Investment ($M)Engineering & Development

Investment ($M)New Products as a Percent of Sales

New Products as a Percent of Sales

$272

$514

$0

$200

$400

$600

1993 2003

Page 6: Asset Optimization Overview - Asia Energy

Emerson Global PresenceEmerson Global PresenceEmerson Global Presence

North AmericaSales: $8.4 billionEmployees: 57,600Locations: 175

North AmericaSales: $8.4 billionEmployees: 57,600Locations: 175

South AmericaSales: $0.3 billionEmployees: 800Locations: 3

South AmericaSales: $0.3 billionEmployees: 800Locations: 3

AsiaSales: $1.7 billionEmployees: 25,000Locations: 40

AsiaSales: $1.7 billionEmployees: 25,000Locations: 40

EuropeSales: $3.2 billionEmployees: 22,000Locations: 70

EuropeSales: $3.2 billionEmployees: 22,000Locations: 70

Rest of WorldSales: $0.4 billionEmployees: 600Locations: 2

Rest of WorldSales: $0.4 billionEmployees: 600Locations: 2

Worldwide Employees: 106,000Locations: 290Worldwide Employees: 106,000Locations: 290

Page 7: Asset Optimization Overview - Asia Energy

Who is using our technology?Who is using our technology?

Page 8: Asset Optimization Overview - Asia Energy

Emerson Process Management AP PresenceEmerson Process Management Emerson Process Management AP PresenceAP Presence

Control Valve(Sakura)

Transmitter(Beijing)

Control Valve(Tianjin)

Control Valve(Chennai)

Control Valve(Sydney)

Control Valve(Nilai)

DVC/Transmitter(Singapore)

EPM Korea(Seoul)

EPM Japan(Tokyo)

EPM China(Shanghai)

Regulator/Flow(Shanghai)

Control Valve(Bao’an)

AP HQ(Singapore)

EPM Malaysia(KL)

EPM India(Mumbai)

EPM Australia(Melbourne)

Sales FY03 $500 M# of Employees 2,500# of Factory 11AP HQ Singapore

Sales FY03 $500 M# of Employees 2,500# of Factory 11AP HQ Singapore

Sales/Service Subsidiary

Representative

Manufacturing Site

EPM Thailand(Bangkok)

Page 9: Asset Optimization Overview - Asia Energy

RayongRayong

Emerson Electric (Thailand) LtdEmerson Electric (Thailand) Ltd

Page 10: Asset Optimization Overview - Asia Energy

ProfileProfile

Total Area : 94,000 sq.m.Building : 13,248 sq.m. (FY02, 26,423 sq.m.)

- Factory : 12,648 sq.m. (FY02, 23,403 sq.m.)- Office : 600 sq.m. (FY02, 3,010 sq.m.)

Construction : 1996Production : Feb. 1997

Capacity : - Phase 1 only : 640,000 Units/year- Phase 1+ Phase 2 : 1,200,000 Units/year

Page 11: Asset Optimization Overview - Asia Energy

Asset OptimizationAsset OptimizationOverview

Page 12: Asset Optimization Overview - Asia Energy

DefinitionDefinitionDefinitionAsset Optimization makes your boilers, compressors, turbines, furnaces, heat exchangers, pumps, instruments, valves, and other process equipment as perfect, effective, or functional as possible

Page 13: Asset Optimization Overview - Asia Energy

Why is it importantWhy is it importantWhy is it important

Page 14: Asset Optimization Overview - Asia Energy

MechanicalMechanicalEquipmentEquipment

ProcessProcessEquipmentEquipment

Instruments Instruments & Valves& Valves

ElectricalElectricalEquipmentEquipment

Emerson’s Asset Optimization DeliversEmersonEmerson’’s Asset Optimization Deliverss Asset Optimization DeliversWorld-class services and innovative technologies to increase the availability and performance of production assets for improved bottom line results

Page 15: Asset Optimization Overview - Asia Energy

AMS Suite TechnologiesAMS Suite TechnologiesAMS Suite TechnologiesDecision-support, reporting and analysis on the health and performance of production assets

Predictive and proactive maintenance through performance monitoring of process and mechanical equipment

Predictive and proactive maintenance through condition monitoring of mechanical equipment

Predictive and proactive maintenance of instruments and valves

Real-time economic optimization of units, plant or multiple facilities based on changing conditions and business constraints

AMS Device Manager

AMS Machinery Manager

AMS Optimizer

AMS Performance Monitor

AMS Asset Portal

Other asset information sources

Page 16: Asset Optimization Overview - Asia Energy

PlantWeb ServicesPlantWebPlantWeb ServicesServicesEnsure successful implementation of the AMS Suite and maximize the value realized by users– Implementation

• Assessment and Benchmarking• Program Design• Apply AO Technology• Define & Document Work Processes• Enterprise Integration• Education / Certification

– Ongoing• Diagnostics Services• Monitoring & Analysis• Program Management• Hardware & Software Technical Support• Education / Certification

Page 17: Asset Optimization Overview - Asia Energy

J-Power (Formerly EPDC) IntroductionJ-Power (Formerly EPDC) Introduction

J-Power Building (Ginza, Tokyo)

Founded: September 16, 1952Capital: Authorized capital ¥100 Billion

Paid-in capital ¥71 BillionShareholders: 10

Minister of Finance and 9 electric power companies

Facilities (as at March 31, 2001):58 hydroelectric plants 8,260,800kW7 thermoelectric plants 7,754,500kW1 geothermal plant(Total 66 plants 16,015,300kW)and transmission facilities etc

Sales volumes and revenues (fiscal 2000):Electric power 48,915,411 MWhRevenues from electric power sales

¥ 425 BillionEmployees: 3,379(as at March 31,2001)

Page 18: Asset Optimization Overview - Asia Energy

J-Power: In the Process of Privatization

• In June 1997, the Japanese Cabinet ruled EPDC (now J-Power) to be privatized within five years corresponding to the reassessment of special public corporations initiated as an attempt for administrative reform.

• Accordingly, J-Power is proceeding to enhance its efficiency of management, concurrently diversifying its activities from its current projects of hydroelectric, coal thermal and nuclear power generation to research and development in exploration of the potentials of alternative sources of power including refuse incineration and wind-power, also striving to resolve environmental issues relating topower generation.

• J-Power also intends to engage in power generation activities and the provision of technical assistance abroad.

• J-Power has been successfully listed in Tokyo Stock Exchange Market from Oct 2004.

Page 19: Asset Optimization Overview - Asia Energy

Maintenance Reform @ J-PowerMaintenance Reform @ JMaintenance Reform @ J--PowerPower

Inviting Duke Engineering Services (now a part of Framatome ANP Inc.) to survey their Takehara Plant (’00-’02).Dispatching 3 engineers to CSI for extensive training (01’-’02).Introducing PdM Programs into all 7 thermal power plants (May ’02).Sublicensing CSI training programs and conducted extensive training for all PdM Personnel by the 3 engineers with CSI’s assistance (’02-’04…).Case histories show that the PdM programs have high ROI.

Page 20: Asset Optimization Overview - Asia Energy

Predictive Maintenance System @ J-PowerPredictive Maintenance System @ JPredictive Maintenance System @ J--PowerPower

Page 21: Asset Optimization Overview - Asia Energy
Page 22: Asset Optimization Overview - Asia Energy