asset optimizing solutions
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Asset Optimization
Solutions
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Asset Optimization Solutions
Will Help to identify and Improve
the true Potential of
existing Plant and Machinery
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MESManufac turingExecution System
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Not getting the desired output from every Production assets due
to unplanned Downtime
Discrepancy in Design v/s Actual output from Production assets
Cannot realize full ROI on Investments made in Production assets
Data collected on the Shop floor not helping on proper Analysis to
apply improvement measures
Unexplainable Delivery failures due to lack of authentic data
Availability, Rejection & Productivity not being appropriately
measured so as to arrive at daily OEE across the plant Figures such as OLE and OPE not available due to lack of correct data
Not able to apply TPM principles to help in CIP (Continuous
Improvement Programs) to optimize on Asset Utilization for Production
Business Concerns related to Production
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ERP
MESField
Controls
The MES Overview
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MES System
Machine StoppageData Options
Data File Counter Data File HMI P.B. Panel
ProductionData Options
PLC in case ofH/W Interfaces
OR OR OR
System Architecture
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The MES Solution
A comprehensive Production MIS covering various reports
required for standardization of information outputs
An Integrated System to help in reducing Data
Redundancy and provide Authentic data from the system
on a regular basis
Data can be captured either manually or through
electronic interfaces with the Machines, if possible
A Scalable application considering the future growth of
the Organization making it compatible to TPM ideology
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The MES Solution
Will help to save on
- Time to analyze the daily production data.
- Time to analyze the daily Rejection data
- Time to analyze the daily Production Lost time Data
And will also provide OEE, OLE and OPE figures
Will help to reduce the response time in analyzing the data
and thus lead management in taking timely action wherever
required
Offers data Security at multiple levels of Management
Standardize the reporting system for all the Sections and
Machines throughout the organization
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The MES Solution
Store Production Data in a Database Server instead of
discrete files to minimize the risk of Data loss
Objective based Implementation will help to successfully
deploy the system in your Organization
Is closely integrated with our existing FTM System as part of
your daily workflow
MES is fast to Deploy & Easy to use !!!
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Asset Maintenance
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Productivity being directly hampered because of Breakdowns
Repetitive problems decreasing the overall efficiency of Machines
A lot of time being spent by Maintenance before Audits due to lack of
proper records being maintained
Lack of proper Spares Management increasing cost of Maintenance Non-compliance to Preventive Maintenance schedules
Not able to correctly quantify planned v/s unplanned maintenance jobs
Doubts in Reliability of all Corrective Maintenance jobs
Not realizing the full potential of TPM philosophy Kaizens, Jishu Hozen,
5S, etc. not being implemented practically on a long term basis Not able to set Performance Measurement Benchmarks and targets to
improve upon Maintenance operations
Maintenance being demoralized due to criticism by everyone in spite of
extra hours being spent in the plant
Business Concerns related to Maintenance
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Prodn.Divn. 3
Factory
Prodn.Divn. 1
Prodn.Divn. 2
Section 1 Section 2
Machine 1 Machine 2
AttachedDocuments
4 LevelMachineBreakup
SpecificSpares
Instruments& Gauges
B/D
PRTL
OPRT
SERV
PM / ABPM
REPRS
MISC (User Defined)
CB
JobsAffecting
Production
Jobs NotAffecting
Production
&Work
ManagementThe
Factory
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WorkManagement
B/D
PRTL
OPRT
SERV
PM / ABPM
REPRS
MISC (User Defined)
CB
&
Man Power Spares
Internal External
ConsumableRecyclable
OrRepairable
The Fault Tree
Fault Nature
Fault Code
Cause
Cause 1
Cause 2
ResourceManagement
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The FTM Solution focuses on
Improving Production Uptime - By monitoring % Breakdown,
MTBF & MTTR
Plant Health & Operating Costs
Machine-wise Maintenance Cost - By getting Spares andManpower cost
Effective Spares Management
Effective Repairs Management Track the Recycling of Spares
Root
Cause
Failure Analysis by eliminating
repetitive failures
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The FTM Solution focuses on
Developing a Centralized Knowledge Base
Streamlining the Workflow & Quantifying your Work
Improving PM, Proactive Jobs &Condition Monitoring
Optimum Utilization of Resources
Effective & Timely Documentation
Realizing Total Plant Reliability
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The FTM Helps to Achieve
RCM - Reliability Centered Maintenance
CBM - Condition Based Maintenance
TBM - Time Based Maintenance
RCFA - Root Cause Failure Analysis
CIP - Continuous Improvement Processes
FTM is fast to Deploy & Easy to use !!!
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Contact Information
Werardt Systemss Pvt Ltd
Pune, India
Phone : 91-20-25285256, 25285257
Website : http://www.werardt.com
email: [email protected]