Radionica Motion Control

Automation Days 2016

• Up to a power rating of 0.75 kW (line voltage, 1AC, 200

V) now even 24 % smaller and more compact

• 1 AC 200 V, 0.12 to 0.75 kW with integrated C1 EMC

filter for use in residential and commercial areas (first

environment)

• Integrated ECO mode and hibernation mode

NEW

SINAMICS V20 FSAA

SINAMICS V90 drive system with PROFINET

The SINAMICS V90 servo drive system is now available

with PROFINET. The servo system – optimized from a

performance perspective and simple to operate –

comprises a SINAMICS V90 servo inverter and SIMOTICS

S-1FL6 servomotor, which has been expanded to include

a new incremental encoder with 21-bit resolution.

NEW

SINAMICS V90 in TIA Portal

NEW

In addition to operation in the TIA Portal V14, with the

new Advanced Controller SIMATIC 1500 T-CPU, the

servo drive system is also suitable for use with the

SIMATIC S7-1500 Advanced Controller and SIMATIC

S7-1200 Basic Controller.

SINAMICS G120C – new housing size expands the range

SINAMICS G120C combines an especially compact design

with high power density – and offers a well-balanced

combination of features to address a wide range of

applications. The new AA frame size in the power range from

0.55 to 2.2 kW sets itself apart as a result of the little space

required with the same power rating.

• Requires 32% less space when compared to frame size A

• Identical functionality in a smaller frame size

• 100% compatibility to the drilling dimensions of the

previous frame sizes

• STO safety function is integrated as standard

• Communication via PROFIBUS or PROFINET

NEW

SINAMICS G120 – power module PM240-2 FSD-F

• Compact design (higher power per frame size), side-by-

side mounting and push through type for each frame size.

• Voltage versions - seamless series in 200V, 400V,

500…690V

• Long motor cables without output reactor

shielded: FSD/E 200m, FSF 300m

unshielded: FSD/E 300m, FSF 450m

• Line reactor eliminated - rugged design as a result of the

DC link reactor (suitable for operation on stiff line supplies)

• Higher environmental conditions - Operating temp.,

-10 up to 60˚ C (with derating)

NEW

SINAMICS S120 – innovated booksize motor modules

SINAMICS S120 – innovated booksize motor

modules

Less space required in the control cabinet

• Higher power density

• New motor connection concept

Usability / installation

• Improved accessibility of the motor plug connector

• The fan can be simply replaced without having to

remove the motor module

Increased level of ruggedness

• Reliable shield concept for a wide range of different

cables

• Longer service life through an optimized design

• Solid mounting plate, extremely rugged mounting lugs

NEW

SIMOTICS S-1FG1 servo geared motors

The optimum servo geared motor for every motion

control task:

• With SINAMICS converters, seamlessly integrated in

the

automation landscape in a standard fashion

• High dynamic performance and precision with low-

backlash gearboxes

• Extremely compact design as directly mounted

• Finely scaled ratios possible

optimum dimensioning

• Shaft heights 36 to 100 available

NEW

SIMOGEAR – complete basic series

With the addition of gearbox sizes 169 and 189, single-

stage helical geared motors as well as multi-staged

double geared motors the SIMOGEAR gearbox series

is now complete.

The SIMOGEAR gearbox series includes helical, parallel

shaft, bevel – as well as worm geared motors for torques

up to 20.000 Nm and motor power ratings up to 200 kW.

The new single-stage helical gearboxes have been

developed for high speeds – while the double gearboxes

have been developed for slow speeds.

NEW

Synchronous-reluctance drive systems

SIMOTICS reluctance motors and SINAMICS converters –

innovative standard drive systems with the highest energy

efficiency at all operating points.

• Very high motor efficiency in the full load and

partial load ranges for minimized lifecycle costs

• Simple & easy commissioning by entering the

motor code into the converter

• Guaranteed motor power when fed from a converter

• 36 month warranty for synchronous-

reluctance motors

• Synchronous-reluctance technology without permanent

magnets for drive applications without encoder

• High operational reliability and system availability through

high overload capability

NEW

Why Motion Control within the PLC?

Mechanical Solution

Motion Controller

Camming Coupling Main drive Output cam

Gearbox Gearbox

Motion Integrated

& drive systems

are replacing mechanical

components

Easy maintenance

Better dynamic

Less wear

Higher flexibility

Modular machine

concepts

ON /

OFF

Relative Gearing

Motion Control Overview with SIMATIC S7-1500

Fu

ture

: S

7-1

50

0T

S7

-15

00

Coordination

(Gearing, Camming)

Positioning • Hoists, lifts

• Building technologies

• Feeders, palletizers …

• Synchronized axes

• Rotary knife

• Flying saw …

• Cartesian picker

• Delta picker

• Scara robots …

• Pumps, fans, mixers

• Conveyors

• Auxiliary drives …

Path

Speed

T-C

PU

/

SIM

OT

ION

S7

-12

00

FM

s

S7

-30

0

Motion Control with SIMATIC S7-1500

S7

-15

00

Positioning

Speed

Relative Gearing

Drive parameter

User

program

Technology

Object

Firmware

SIMATIC S7-1500

SINAMICS G/S

Commissioning

the drive

Define application

characteristics

Programming

the commands

Motion Control

in 3 Steps

3

1

2

Application example:

• Longitudinal cutter

• Conveyors

Gearing with S7-1500

Scope of applications

Application examples:

• Hoists, lifts

• Handling based on several axis

• Portals

Application example:

• Superimposed operations

• Simple “flying saw” applications

without external encoder

Scope 1

No absolute position relation

Scope 2

Gear in during standstill

Scope 3

Flying coupling of axis

with non time-critical gear in

Gearing with S7-1500

Scope of applications

Application example:

• Longitudinal cutter

• Conveyors

Scope 1

No absolute position relation

Application example:

• Hoists, lifts

• Handling based on several axis

• Portals

Scope 2

Gear in during standstill

Application example:

• Superimposed operations

• Simple “flying saw” applications

without external encoder

Scope 3

Flying coupling of axis

with non time-critical gear in

Motion Control with SIMATIC S7-1500

6 Axis 30 Axis 96 Axis 128 Axis

Scalability in amount of axis

Identical Motion Control functionality in each PLC

1511 1513 1515 1516 1517

1518

1512 SP 1510 SP

ET 200SP Open Controller

Technology Object Interfaces for the control of drives

Analog

Signal

U/I

Analog

Signal

Puls Train

Output

PTO

U/I

Usable drive types SINAMICS

Standard frequency converter,

servo converter SINAMICS G/S

Standard frequency converter,

servo converter Every SINAMICS

Step drives,

servo converter SINAMICS V60, V90, S110 Puls Train Output

Analog Signal U/I

S7-1200 S7-1500

Puls Train

Output

PTO

Motion Control with SIMATIC S7-1500

Integration of SINAMICS in TIA Portal

2. Generate GSD-File

1. Configure drive

3. Import GSD-File in TIA Portal

SINAMICS G110M, G120x

via Startdrive

Identical Look & Feel for

SIMATIC & SINAMICS

Library concept for drives

System diagnosis for drives

Commisioning wizards

Fast & Easy network and

HW configuration

HMI direct access

SINAMICS S120

via Starter and GSD-File

Automatic generation

of GSD-Files in Starter

PROFINET IRT

communication & DSC*)

S7-1500 Motion Control with

SINAMICS S120 usable

System diagnosis for drives

*) Dynamic Servo Control

Unique Selling Point (USP):

S7-1500 Motion Control & Safety

Principle within S7-1500

Standard Telegramm Safety Telegramm

MC-

Programm

Technology

Object

MC OBs

Safety

Programm

Safety OB

What happens, if the safety program controls the drive

with an operation that conflicts with the TO?

TO always reacts in the right way!

Motion Control and Safety in parallel

… across the complete system

from the PLC down to the drive

Technology

PLC

S7-15xxT,

S7-15xxTF

Standard

PLC

S7-15xx,

S7-15xxF

Outlook: Motion Integrated within the S7-1500/1500T Portfolio

Gearing (relative)

Camming

Interpolation Handling

Speed

Positioning

Output cams

Measuring input

Distributed Motion

Gearing (absolute)

1) Planned for V14

1) 1) 1) 1) 1)

2)

2)

Price / Performance / Number of axis

abs.

rel.

Mo

tio

n C

on

tro

l F

un

cti

on

ali

ty

1)

2) Planned for higher V14

1)

1)

1)

Legend:

S7-1511 S7-1513 S7-1515 S7-1516 S7-1517 S7-1518

Marko Bunić

E-mail: marko.bunic@siemens.com

Tel: 01/6105-950

Mob: 091/6105-950

Thank you for your attention!